Colombo Construction 54LL, 68L, 68NL, 54NL, 68LL Owner's Manual

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WARNING: FOR OUTDOOR USE ONLY
ELECTRONIC IGNITION SYSTEM
FIREBOWL OWNER’S MANUAL
MODELS: 54 and 68 LL & NL for LP & NG
DO NOT DISCARD THIS MANUAL
• Important operating and maintenance instructions included.
• Read, understand and follow these instructions for safe installation and operation.
• Leave this manual with party responsible for use and operation.
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS & LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone.
• Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fi re department.
INSTALLATION & SERVICE MUST BE PERFORMED BY A QUALIFIED INSTALLER, SERVICE AGENCY OR GAS SUPPLIER.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause in-
jury or property damage. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
COLOMBO CONSTRUCTION CORP
342 Park AVE Brooklyn, NY 11205
T 718.399.2233 F 718.399.2237 M 212.334.5069
firefeatures.com
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HOT SURFACE IGNITION PILOT LIGHT
CONTENTS
TABLE OF CONTENTS
4
Technical Quick View
5
Warnings
7
Overview
10
Components
11
Pipe Preparation
12
Placing and Installing Bowl
13
Install Bowl
14
Install Burner
16
Place Pilot Assembly
17
Firebowl Ignition
18
Firebowl Shut Off
18
Emergency / Shut Off
19
Troubleshooting
20
Rocks
21
Maintenance
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HOT SURFACE IGNITION PILOT LIGHT
!
FOR OUTDOOR USE ONLY
Model: 54 - 68 LL and NL ELECTRONIC IGNITION FIREBOWL
OUTDOOR FIREPLACE
Type of Gas: Natural Gas (NG), Liquid Propane (LP)
ORIFICE SIZES:
NG Maximum BTU = 290,000 BTU @ 7” W.C. Inlet - 6” W.C. Manifold LP Maximum BTU = 290,000 BTU @ 11” W.C. Inlet - 10” W.C. Manifold
INSTALLATION BY CERTIFIED GAS TECHNICIAN ONLY
TECHNICAL QUICK VIEW
MINIMUM CLEARANCE TO COMBUSTIBLES: Top: 12ft (144”) - Sides: 2ft (24”) INSTALLATION ON (OR OVER) NON-COMBUSTIBLE FLOORS ONLY.
TO LIGHT APPLIANCE:
NOTE: BEFORE OPERATING APPLIANCE ENSURE THE MANUAL GAS SHUTOFF VALVE IS OPEN.
1. PRIOR TO TURNING APPLIANCE ON
- VISUALLY INSPECT APPLIANCE TO ENSURE DEBRIS SUCH AS LEAVES OR OTHER COMBUSTIBLE MATERIAL HAS NOT COLLECTED INSIDE THE APPLIANCE WHICH COULD BURN AND EMIT EMBERS ONCE THE APPLIANCE IS TURNED ON.
- ENSURE ANY PERSON STANDING CLOSE TO THE APPLIANCE IS AWARE YOU WILL BE TURNING THE APPLIANCE ON PRIOR TO ACTUALLY TURNING IT ON.
2. TURN APPLIANCE ON BY TURNING ON THE ELECTRICAL DEVICE USED TO POWER THE APPLIANCE.
SEQUENCE OF OPERATION DURING IGNITION
- POWER IS APPLIED
- HOT SURFACE IGNITER (GLOW PLUG) BECOMES HOT AND PILOT GAS VALVE OPENS
- WITHIN 10 SECONDS OF POWER APPLICATION PILOT FLAME SHOULD BE VISIBLE (AT NIGHT ONLY)
- WITHIN 10 SECONDS OF PILOT FLAME IGNITION, BURNER ELEMENT SHOULD IGNITE
IF MAIN BURNER DOES NOT LIGHT, OR YOU SMELL OR HEAR GAS, IMMEDIATELY TURN PLAIN VIEW GAS VALVE TO OFF POSITION.
TO PUT OUT APPLIANCE:
TURN APPLIANCE OFF BY TURNING OFF THE ELECTRICAL DEVICE USED TO POWER THE APPLIANCE.
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HOT SURFACE IGNITION PILOT LIGHT
WARNINGS
!!!!
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUC­TIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE , PERSONAL INJU RY OR LOSS OF LIFE.
• IMPROPER INSTALL ATION, ADJUSTMENT, ALTERA­TION, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE.
• INSTALLATION & GAS CONNECTION IS TO BE HARD PIPE & MUST BE DONE BY A CERTIFIED GAS TECHNI­CIAN, QUALIFIED INSTALLER, SERVICE AGENCY OR GAS SUPPLIER. FOR ASSISTANCE O R ADDITIONAL INFOR­MATION CONSULT A QUALIFIED INSTALLER, SERVICE AGENCY, OR THE GAS SUPPLIER.
• THIS APLIANCE IS A DECORATIVE GAS APPLIANCE FOR OUTDOOR USE ONLY AND MUST NOT BE USED FOR COOK­ING.
COLOMBO CONSTRUCTION CORP disclaims any responsibility for, and the warrenty will be voided by the following actions:
• Installation & use of any damaged components.
• Modification of the burner & valve assembly.
• Installation other than as instructed by this Owner’s Manual.
• Installation and/or use of any component part not approved by Colombo Construction Corp.
ANY SUCH ACTION MAY CAUSE A FIRE HAZARD.
FOR YOUR SAFETY READ BEFORE OPERATING
Do NOT use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
More frequent cleaning may be required as necessary. It is im­perative that control compartment, burners and circulating air passageways of the appliance be kept clean to provide for ad­equate combustion and ventilation air.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
The appliance and its individual shutoff valve must be discon­nected from the gas supply piping system during any pressure testing of that system at test pressures in excess of ½ psi.
The appliance must be isolated from the gas supply piping sys­tem by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pres­sures equal to or less than ½ psi.
Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Young children should be carefully super­vised when they are in the area of the appliance.
Clothing or other flammable materials should not be hung from the appliance, or placed on or near the appliance.
Any guard or other protective device removed for servicing the appliance must be replaced prior to operating the appliance.
The installation of this appliance must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1.
Solid fuels are not to be burned in this gas appliance.
The appliance should be inspected before each use for debris, damage, or corrosion, and at least annually by a qualified ser­vice person.
• INSPECT THE APPLIANCE & COMPONENTS.
• DO NOT INSTALL DAMAGED COMPONENTS.
• DO NOT INSTALL INCOMPLETE COMPONENTS.
• REPORT DAMAGED PARTS TO DEALER.
Use outside only in well ventilated area. Do not use inside house, camper, tent, garage, vehicle or any type of un-vent­ed or enclosed area.
Do not operate or place appliance on, near, or in the vicinity of any flammable materials, vapors, liquids or accelerants of any kind; including but not limited to: bottled gases, gaso­line, kerosene, diesel fuel, oil, aerosol cans, paints, thinners, solvents, sealants, lubricants, chemicals, plastics, petroleum products, electronics, motors, vehicles, fertilizer, gun pow­der, ammunition, firearms, fireworks, fabrics, paper prod­ucts, wood, dry vegetation etc.
Do not operate appliance during an electrical storm.
Appliance must be permanently secured on a stable and level surface.
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WARNINGS
!
Never operate while sleeping or unattended.
Before operating, smell all around the appliance for gas. Do not operate if you smell gas.
WHAT TO DO IF YOU SMELL GAS OR SUSPECT A LEAK:
IMMEDIATELY SHUT OFF GAS TO THE APPLIANCE AND VEN­TILATE AREA. DO NOT STRIKE A MATCH, SMOKE OR CREATE ANY FLAME OR ELECTRIC SPARK. FIND AND CORRECT ANY LEAKS. USE A SOAP SOLUTION TO DETECT ESCAPING GAS. DO NOT TOUCH ANY ELECTRIC AL SWITCH. DO NOT USE ANY PHONE IN YOUR BUILDING. IMMEDIATELY CALL YOUR GAS SUPPLIER. FOLLOW THE GAS SUPPLIER’S INSTRUC­TIONS. IF YOU CANNOT REACH YOUR GAS SUPPLIER, CALL THE FIRE DEPARTMENT.
• Use only your hand to turn the gas valve control knob on the appliance. Never use tools. If the knob will not turn by hand, do not try to force or repair it yourself. Call a qualified service technician.
• Forced or attempted repair may result in a fire or explo­sion.
• Do not touch appliance or gas controls when in operation.
• Do not lean on or into appliance.
• Do not play on or around appliance.
FOR YOUR SAFETY READ BEFORE OPERATING
LEAK TESTING PROCEDURE
• Perform a leak test at least once each year whether the gas supply has been disconnected or not.
• Conduct a leak test anytime the gas supply is connected to the regulator or any part of the gas system is disconnected or replaced.
• As a safety precaution, remember to always leak test your Fire Feature outdoors in a well-ventilated area.
• Never smoke or permit sources of ignition in the area while doing a leak test.
• Do not use a flame, such as a lighted match to test for leaks. Use only a leak testing solution as specified below.
Leak Testing Procedure:
1. Prepare a leak testing solution of sudsy water by mixing in a spray bottle half-liquid soap and half water.
2. Check and make sure all the control knobs are in the OFF position.
3. Turn gas supply valve counter clockwise one turn to open.
4. Apply leak-testing solution by spraying on joints of the gas delivery system.
• Do not sit on or step into appliance.
• Do not put hands, feet or any body part on appliance, in or near flame.
• Do not throw foreign objects or any liquids into appliance.
• Do not operate this appliance under the influence of alco­hol or drugs.
This ap plia nce d oes not com e sup plied with rock s. Lava rocks are recommended. Some rocks contain water and when heated will crack, split or burst. Please consult your local landscape supply for recommendations on which rocks are best for fires.
• Those connections which could be disturbed when installing, including, but not limited to the valve train, must be leak test­ed by a certified gas technician prior to use.
5. Blowing bubbles in the soap solution indicates that a leak is present.
6. Stop a leak by tightening the loose joint or by replacing the faulty part with a replacement part recommended by the manufacturer. Do not attempt to repair the gas supply valve if it should become damaged. The gas supply valve must be replaced.
7. If you are unable to stop a leak, close the valve at the gas supply. Call an authorized gas appliance service technician or LP gas dealer. Do not use the appliance until the leak is cor­rected.
8. Push in and turn any control knob to release pressure in the hose and manifold.
9. Turn off all gas valves and control knobs.
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HOT SURFACE IGNITION PILOT LIGHT
OVERVIEW
54LL and 54NL 68L and 68NL ELECTRONIC IGNITION FIREBOWL
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HOT SURFACE IGNITION PILOT LIGHT
54" DIA 54NL AND 54LL FIREBOWL
OVERVIEW
54 LL AND NL 2 VIEW
PILOT ASSEMBLY
10 3/4"
9 1/2"
TOP VIEW
HEAT SHIELD
8 3/4"
10"
54LL SIDE VIEW54NL FRONT VIEW
FINISH GRADE
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HEAT SHIELD
HOT SURFACE IGNITION PILOT LIGHT
68" DIA 68NL AND 68L FIREBOWL
OVERVIEW
68 L AND NL 2 VIEW
PILOT ASSEMBLY
18"
TOP VIEW
16 3/4"
68NL FRONT VIEW
12 11/16"
11 1/2"
68L FRONT VIEW
FINISH GRADE
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68L FIREBOWL
GAS SYSTEM ACCESS
PILOT BU RNER
54LL FIREBOWL
12 11/16"
A
SECTION
MAIN GAS
PILOT GAS
ELECTRICAL
SLEEVING GAS LINE
10"
TOP VIEW
HOT SURFACE IGNITION PILOT LIGHT
68FIREBOWL WITH ELECTRONIC IGNITION 68" DIA
54FIREBOWL WITH ELECTRONIC IGNITION 54" DIA
FIBERGLASS ENCLOSURE (NEMA 4X), HINGED COVER WITH 1/4-TURN LATCH,
13.2" X11.2" X 6.6" ALL FITTINGS ARE STAINLESS STEEL MUST BE INSTALLED ABOVE GRADE
FIREFEATURE ON/OFF SWITCH LOCATED ON FRONT PANEL OF BOX
A
SECTION
PLAIN VIEW SHUT OFF VALVE MOST BE WITHIN 10' OF FI REFEATURE OR TO LOCAL CODE
68NL FIREBOWL
54NL FIREBOWL
10 3/4"
18"
COMPONENTS
All replacement parts may be ordered by calling Colombo Construction Corp.
718.399.2233 or 212.334.5069 or by emailing [email protected]
PARTS AND INSTALLATION OVERVIEW
ALL WEATHER ELECTRONIC IGNITION SYSTEM HOUSING INCLUDES SOLENOID VALVES AND CONTROL MODULE 3/4" NPT 512,000 BTU
110V ELECTRICAL FROM SERVICE PANEL
24 VOLT - AC TRANSFORME R
GAS IN FROM SERVICE
REGULATOR MUST BE PROPERLY VENTED IN CLOSED SPACES
12 GUAGE WIRE FOR RUNS SPECIFY IN FEET
FINISH GRADE
36" OR TO LOCAL FROST CODES
3/4" ELECTRICAL CONDUIT 24V LINES TO PILOT ASSEMBLY
3/4" GAS LINE TO BURNER
1/2" GAS LINE TO PILOT
SECTION A - FIRE SYSTEM UTILITIES
8” x 3/8” EXPANSION ANCHOR BOLT (3X)
24" SONOTUBE FOUNDATION
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HOT SURFACE IGNITION PILOT LIGHT
PIPING PREP.
PART COMPONENTS
Pipe placement
Note: distances and heights for each utility.
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HOT SURFACE IGNITION PILOT LIGHT
PLACING AND INSTALLING BOWL
Placing the bowl over piping.
Installing Bowl
You’ll need to have a ham­mer, a socket wrench and a 8” x 3/8” Expan­sion-Anchor-Bolt
Drill 3/8” hole 5 1/2” deep in a sta­ble mount- ing platform: recom­mended a 20” diameter sonotube concrete footing. Do this by drill­ing through the feet of the bowl.
Hammer Expansion-Anchor­Bolt into the hole. The bolt should stick out into the bowl with room for a washer and nut.
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HOT SURFACE IGNITION PILOT LIGHT
INSTALLING BOWL
Installing Bowl
Fasten nut with a ratchet until it fits tight.
Connect Gas and Electric NATURAL GAS (NG) SETUP
1. Pilot assembly includes ­ Pilot Light, Hot Surface Ignitor (Glow Plug), and Thermocouple
2. Gas line to main burner (3/4” x 4-1/2” nipple and 3/4“ union)
3. Gas line to pilot (1/4” flare)
4. Electrical
Connect Gas and Electric PROPANE GAS (LP) SETUP
1. 3/4” close nipple, 3/4” coupling, 3/4” airmixer, 3/4” union
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HOT SURFACE IGNITION PILOT LIGHT
INSTALLING BURNER
1. 54LL firebowl
2. Heat shield
3. Heat shield mounting tab
4. Burner
5. Pilot assembly
6. 1/4-28 screw (8x)
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HOT SURFACE IGNITION PILOT LIGHT
INSTALLING BURNER
Once you have the heat shield se­cured to the bowl, spin the burner­in a clockwise position until snug.
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PLACE PILOT ASSEMBLY
Place the pilot assembly ­place the first half of the access panel onto the heat shield and secure with screws. The pilot assembly will need to be pushed to the side in order to get the panel in place.
Secure the pilot with screws.
Place the final half of the access panel and secure with screws.
Final assembly
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HOT SURFACE IGNITION PILOT LIGHT
FIREBOWL IGNITION
TO LIGHT APPLIANCE
Before operating appliance ensure the plain view gas shut-off valve is open.
A.
Prior to turning appliance on
- Visually inspect appliance to ensure debris such as leaves or other combustible material has not collected inside the appliance which could burn and emit embers once the appli­ance is turned on.
- Ensure any person standing close to the appliance is aware you will be turning the appliance on prior to actually turning it on.
B.
Turn appliance on by turning on the electrical device used to power the appliance.
SUCCESSFUL IGNITION
To adjust flame height to preference, use the plain view shut off valve to raise and lower intensity of flame.
SEQUENCE OF OPERATION DURING IGNITION
- Power is applied
- Hot surface igniter (glow plug) becomes hot and pilot gas valve opens.
- Within 10 seconds of power application pilot flame should be visible (at night only).
- Within 10 seconds of pilot flame ignition, burner element will ignite.
IF MAIN BURNER DOES NOT LIGHT, OR YOU SMELL OR HEAR GAS, IMMEDIATELY TURN PLAIN VIEW GAS VALVE TO OFF POSITION.
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HOT SURFACE IGNITION PILOT LIGHT
FIREBOWL SHUT-OFF
TO PUT BURNER OUT
Turn appliance off by turning off the
Electrical device used to power the
appliance.
IF MAIN BURNER DOES NOT LIGHT, OR YOU SMELL OR HEAR GAS, IMMEDIATELY TURN PLAIN VIEW GAS VALVE TO OFF POSITION.
EMERGENCY/ SHUT-OFF
PLAIN VIEW SHUT-OFF
TO PUT BURNER OUT
In the event of a uncontrolled fire,
always be aware of where the emergency
shut-off valve is located.
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HOT SURFACE IGNITION PILOT LIGHT
TROUBLE­SHOOTING
?
I installed the Electronic Ignition System, turned it on and nothing happened.
When this occurs it is usually due to an electrical wiring / power issue. Check all your electrical connections thoroughly to ensure all wires at the transformer and inside the appliance are connected properly. If it ap­pears all wiring is connected properly, disconnect the wires at the appliance, attach a Multimeter to the wires to confirm a minimum of 24 volts when the appliance is turned on. If you determine that you do not have a minimum of 24 volts at the appliance conduct the same test at the transformer to ensure the transformer is in fact producing a minimum of 24 volts. If you do have a minimum of 24 volts at the appliance contact us for further assistance.
I installed the Electronic Ignition System, turned it on and I can see the glow plug glowing orange and I can hear gas flowing but it will not ignite.
There are two possible causes to this problem; Air in the Gas Line or not enough Electrical Current to the appliance.
Air in the Gas Line - If a new gas line was installed and the air was never purged from it prior to installing the Electronic Ignition System then it may take several times of turning the appliance on and off before the air is purged from the gas line. Here is how our system works; after you turn it on the glow plug will come on first followed by the Pilot Gas Valve opening 4 seconds later. For the next 180 seconds (3 minutes) the glow plug will cycle on and off every 30 seconds while the Pilot Gas Valve will remain on the entire time. Therefore if you are attempting to purge air from the gas line, turn the system on and leave it on for approximately 3 minutes. Then turn it off and then back on (no need to wait to turn it back on). Let the system run for another 3 minutes. Usually when purging air from a new gas line you will need to cycle the power several times as described above before gas begins to flow. If at any point you smell gas but still don’t have ignition, attempt to light the Pilot flame with a handheld lighter. If the flame ignites when you light it by hand, go to the section below, “Electrical Current”.
Electrical Current - If you have determined that air in the gas line is not the problem then most likely the failure to ignite is due to the fact the glow plug is not getting hot enough to ignite the gas. The reason a glow plug will not get hot enough is due to the fact it is not getting enough ‘amps’. Often times when troubleshooting electricians will check the electrical power and when they see they have a minimum of 24 volts they think everything is fine electrically so there must be a problem with the Electronic Ignition System. The problem is not due to the volts but rather the amps. The number of amps reaching the appliance is heavily dependent on the gauge wire used between the transformer and the appliance. Our Install Instructions require no less than 12 gauge wire be run for all appliances. Often times we learn that in many cases less than 12 gauge wire has been used and herein lies the cause of the problem. Here is how you check to determine if enough Electrical Current (amps) are getting to the appliance:
1. CAUTION: TURN OFF THE GAS SUPPLY PRIOR TO THE NEXT STEP.
2. Using a clamp on amp meter, clamp the amp meter around one of the wires providing power to the Electronic Ignition System.
3. Turn the appliance on.
4. The amps you should see will range between 1.4 to 1.6 amps initially. Four seconds after being turned on the amps will jump to approximately 2.0 amps.
If you do not see the amps listed above AND the wire gauge used was less than 12 gauge wire – change the wiring.
I turned the appliance off but I still see small flames emanating from the appliance.
Turn the appliance on, let the main burner light and then turn it off again – do this several times. Small pieces of debris from the gas line can get caught in the main or pilot valve thereby preventing it from closing all the way. This will sometimes happen with a new gas line. By cycling power you can often times dislodge the debris. If cycling power does not rectify the problem, turn the gas off using the manual gas shutoff and contact us for further assistance.
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HOT SURFACE IGNITION PILOT LIGHT
ROCKS
LAVA ROCK ONLY
Lava rocks are the recommended rock for use in the Firebowl. Lava rock is best suited because it was made by heat and therefore does not react when used in a high heat environment; it is also light weight and readily available.
Lava rocks come in all sizes, from pebbles to boulders. It is important to always use sizes that range from 2” diameter and smaller. You will need approximately 100 to 200lbs for the firebowls.
Please contact the following website to order lava rocks if you are unable to find any at your local garden supply store:
http://www.fountainsnslate.com/ 1-800-643-5804 or 1-386-586-4 062
WARNING: Other rocks may contain water, and when heated will split, crack or burst and are therefore to be used at your own risk and not recommended.
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MAINTENANCE
MAINTENANCE
Properly maintained, your decorative gas ap­pliance will provide years of useful service. A regular routine maintenance program such as the program outlined below should be estab­lished and followed. It is further recommend­ed to follow the maintenance procedures on safety valves and other accessory equipment according to the manufacturers instructions. It is recommended to have at least one annual inspection performed by a certified gas tech­nician.
Routine Preventive Maintenance:
Have the appliance serviced and leak checked
A.
annually by a qualified service technician.
Keep the area inside and around the ap-
B.
pliance and base free of debris, foreign matter, or obstruction. Regularly remove all broken rock chips, leaves, branches, grass, etc from fire feature on a daily or weekly basis.
C.
Clean any corrosion or scale off burner, con­trol panel, and venturi with a wire brush. Make sure that venturi remains set in position. See page 12.
D.
Visually inspect the burner regularly both while firing and while turned off. Replace any c or ro de d p ar t s.
E.
Visually inspect pilot while main burner is on and while main burner is off. Replace any cor­roded parts. Be certain that pilot position is correct and that pilot reliably and accurately ignites main burner.
Use a tooth pick or thin wire to poke out any
F.
clog or obstruction from the small holes in the burner, only when the burner is off.
G.
Check to be certain that the area the gas equipment operates in is free of obstruction. Remember, that for proper combustion, prop­er operation, and proper ventilation, flow of air around your gas equipment must be un­obstructed. Never store combustible materials or flammable liquids near any gas equipment.
When burners are not in use for a long time,
H.
or are used only seasonally, care should be taken to wire brush scale off burners and inside venturi. An air compressor can be used to blow out cobwebs or nests which may clog orifices.
*If any unusual behavior of the gas equip­ment is noted during inspection, shut the burner off until qualified service assistance can be obtained.
*For your safety, all repairs on the burner sys­tem should be performed by qualified service personnel only as it involves disconnecting gas supply and performing leak testing.
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