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Installation & Operating Instructions
Page 1of 4
19946 – Issue 1 – July 2022
> Mains voltage: 230V ± 10%
> Mains frequency: 50 - 60Hz
> Power Consumption
(Excluding external Driver): 4VA
> Emergency output voltage range: (See product label)
> Emergency Duration: (See product label)
> Battery: (See product label)
> Ambient temperature range: +5°C to +35°C
> Min/Max Conductor sizes: 0.5 - 4mm²
> Weight 0.6kg
> Charging time: 24 hours
> Protection class: 1
> Degree of protection: IP20
> Material: UL94 V0 Polycarbonate
> Emergency module complies with: EN 61347-2-7/2-13
EN62034/EN62386
> Suitable for installation to EN50172 and BS7671
Product Specification
Universal Remote Emergency Pack
For use with LED Modules only
Installation
NOTE – To comply with regulations, installation must be
carried out by suitably qualified competent person and in
accordance with the current IEE wiring regulations
(BS7671) and building regulations.
Ensure the mains supply is isolated before attempting
installation!
The emergency pack requires 2 live feeds, A permanent
supply for charging the battery pack and 1 for switching of
the lamp.
Wiring diagrams of various configurations for mains supply,
driver and lamp connections are shown on page 2. Once
wiring is complete, use both internal cable clamps to secure
cables in place and to prevent unauthorised access, ensure
the lid is fixed in place using the screw on the base.
If external plug and socket connectors are used without
means to prevent accidental disconnection, the remote box
should be sited so that it is protected from unauthorised
disconnection.
Indicator LED
A recessed mount can be found inside the packaging carton
to assist installation of the indicator LED. A 14-16mm hole
should be drilled in the required location so it is visible
during normal use.
Test Switch
If fitted, a test switch allows the user to perform various
functions as detailed in table 4 on page 4.
EMC considerations:
Mains input connections should be as far from the lamp
leads as possible and ideally not less than 10cm.
Mains input wires should be as short as possible and run
direct to the remote emergency pack; they should not run
alongside the case.
Keep the lamp wires raised off any earthed metalwork
Twist mains leads together when ‘looping’ or ‘through wiring’
The switched and un-switched lives may be joined together
for continuous operation (un-switched) applications.
The remote emergency pack provides SELV reinforced
insulation between the mains supply and battery charging
circuit and employs self-resetting protection against shortcircuit of battery terminals. Normal charging will resume
automatically once a fault is removed. The mains supply
should always be disconnected when servicing the remote
emergency pack. If other devices are connected to the unswitched supply, please be aware that to maintain
compliance with EN60598-2-22 that in event of its failure it
will not affect other devices on the same circuit.
Internal fuses used within remote emergency pack product
are not user serviceable.
Features
>Use with LED panels, arrays or down lights of compatible voltage.
>3-pole isolation of lamp & mains driver power during emergency
>Contains non-replaceable 2 x 2.2Ah or 2 x 3.6Ah Lithium iron
phosphate battery (LiFePO4) (See product label)
>Emergency output power (Typical) : 3W (2-cell LiFePO4)
and 4W (2-cell LiFePO4)
>3-hour autonomy
>Battery connectors are polarity protected
>Optional Test Switch available
Batteries and Disposal
The battery has a designed service life of 4 years and must be
replaced in a timely manner to ensure the integrity of the
emergency lighting system is maintained. In any case, the
battery should be replaced with when it no longer provides
the rated duration (3 hours).
The manufacturer of the enclosure is committed to fulfil its
obligations as a producer of batteries used in emergency
lighting applications. End-of-life batteries may either be
returned to the remote enclosure manufacturer at the
customers cost and arrangements will be made to ensure their
correct disposal. Alternatively it may be more convenient for
the customer to deliver end-of-life batteries to site(s) of
authorized treatment facilities at their cost and it will be
ensured that they are accepted back and subsequently treated
to the standard required by the regulations.
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19946 – Issue 1 – July 2022
Dimensions
Battery
Emergency driver
SWL OUT
SWL IN
LIVE IN
Neutral OUT
Lamp +
Lamp -
D) Indicator LED
C) Output to lamp
A) Mains input
External wiring connections
Neutral
DA
DA
A) Mains Supply Input – Emergency driver mains input terminal is as follows Control switched live OUT
Control switched live IN
Un-switched live IN
Neutral IN
Neutral OUT
DALI connection
DALI connection
B) Mains Driver Output – Connect existing mains driver lamp output to emergency driver input terminals. (ensure polarity is correct before operating emergency pack).
C) Output to Lamp – Connect existing lamp wires to emergency driver output terminal (ensure polarity is correct before operating emergency pack).
D) Indicator LED – Please see installation section of instructions (Page 1).
A) Mains Supply Input – Emergency driver mains input terminal is as follows -
Control switched live OUT
Control switched live IN
Un-switched live IN
Neutral IN
Neutral OUT
DALI connection
DALI connection
B) Mains Driver Output – Connect red sleeved wires to mains driver output as follows -
Red wire to positive (+)
Black wire to negative (-)
C) Output to Lamp – Connect existing lamp wires to emergency driver output terminal (ensure polarity is correct before operating emergency pack).
D) Indicator LED – Please see installation section of instructions (Page 1).
Battery
Emergency driver
SWL OUT
SWL IN
LIVE IN
Neutral OUT
Lamp +
Lamp -
D) Indicator LED
C) Output to lamp
A) Mains input
External wiring connections with flying lead
Neutral
DA
DA
B) Mains Driver Output
Battery
Emergency driver
SWL OUT
SWL IN
LIVE IN
Neutral OUT
Lamp +
Lamp -
D) Indicator LED
A) Mains input
External wiring connections with flying lead
Neutral
DA
DA
B) Mains Driver Output
C) Output to Lamp
A) Mains Supply Input – Emergency driver mains input terminal is as follows Control switched live OUT
Control switched live IN
Un-switched live IN
Neutral IN
Neutral OUT
DALI connection
DALI connection
B) Mains Driver output – Connect jack plug to mains driver lamp output.
Note: Jack plug connectors appearance may change however
connections will always be as follows:
Mains driver lamp output from emergency driver side of enclosure.
Output to lamp from battery side of enclosure.
C) Output to Lamp – Connect jack plug to LED lamp.
D) Indicator LED – Please see installation section of instructions (Page 1).
-
+
B) Mains Driver Output
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Commissioning:
Once the luminaire has been installed and availability
of the un-switched supply is deemed stable, connect
the battery, then apply mains power to begin the
commissioning process.
After applying power, the LED module will enter
commissioning mode where it will carry out an initial
24 hour charge and a then a full Duration Test. Once
this commissioning test is complete, a further 24
hours will be needed to recharge the battery before
normal use.
The duration of the test will be determined by the
configuration link, which is accessible through the
enclosure lid.
Caution should be taken to ensure the battery
charge current compatibility before adjusting
configuration.
If it is anticipated that the un-switched supply may be
interrupted before normal use, we advise that the
battery is left disconnected and commissioning is
delayed until the supply is stable. If mains is not
applied after connecting the battery, the unit will
continue to draw a minimal amount of power from
the battery whilst in standby mode. Continued use in
this state in excess of several months can cause
permanent damage to some batteries. If the
remote emergency pack has been stored for a
number of months, it may be necessary to repeat the
initial charge/discharge process several times to recondition the battery and achieve full rated
emergency duration.
After successful commissioning, the battery should be
marked with the date of commission.
LED Status:
The status of the remote emergency pack can be
determined at any time from the indicator LED.
Details of the indicator LED status conditions in both
normal and fault conditions are shown in tables 2 and
3 respectively on page 4.
Automatic Testing:
Once commissioned, the remote emergency pack will
automatically determine if it is being used in Standalone Self-Test mode or connected to a DALI network.
If Stand-alone Self-Test is detected, it will establish
randomised delay times to ensure the next scheduled
tests do not coincide with the same test of adjacent
remote emergency packs. (See table 1 on page 4 for
details of ‘Test Delay Time’ ranges).
Subsequent routine testing will then take place
according to the ‘Test Interval’ times shown in table 1
on page 4.
When a scheduled test is due, the remote emergency
pack will check to see if the lamp is already in use and
avoid disruption to the user for up to 36 hours
wherever possible.
If the remote emergency pack detects it is installed on
a DALI network, it will configure itself according to the
default DALI specification as shown in table 1 on page
4. It is important to note that in DALI mode,
randomisation will not be set and it will await test
delay times to be configured by the DALI master.
In the event of loss of communication with the DALI
master, automatic testing will revert back to the SelfTest ‘Test Intervals’, but ‘Test Delay Times’ will remain
as configured by the DALI master
The remote emergency pack can be returned to
stand-alone self test at any time by disconnecting it
from the DALI network and forcing a Function Test
from the test switch or by cycling the un-switched
mains supply.
To fully reset all test times, disconnect the mains,
battery power and DALI connections. Once power is
restored, the commissioning cycle and randomisation
process will be re-initiated. Short discharge periods
each month for the Function Test will not adversely
affect the batteries and should be considered as a
maintenance exercise for the battery. Regular full
discharge cycles will however adversely affect the
design life of the battery, so excessive testing should
be avoided wherever possible.
A full summary of automatic test timings can be seen
in table 1 on page 4
19946 – Issue 1 – July 2022
Page 3 of 4
Installation & Operating Instructions
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19946 – Issue 1 – July 2022
Table 2. Module Status Information
LED Colour LED Status
On Time
(Seconds)
Off Time
(Seconds)
Sounder
Activated
Purpose Action Required
Green
Very Slow Flash 10 0.5 No
Normal status with fully
charged battery.
(Commissioned unit)
None – In Standby mode and operating as normal
Slow Flash 1.5 0.5 No
First 24 hour charge and
Duration Test.
(Non-Commissioned unit)
None – Await commissioning process to complete
Fast Flash 0.5 0.5 No
Function Test or Duration
Test in progress.
(Commissioned unit)
None – Await current test to complete
Varied On Off On Off Purpose Action Required
Green Long On then flash 10 0.5 0.5 0.5 No
Battery being charged
(Commissioned unit)
None – Await battery to charge
( Normally 24 Hours )
Red & Green
(alternate)
Fast Flash 0.5 0.5 0.5 0.5 No
Physical select enabled by
DALI system only
Confirm Physical select with optional Test Switch
Table 3. Module Status Information Fault Mode
LED Colour LED Status
On Time
(Seconds)
Off Time
(Seconds)
Sounder
Activated
Purpose Action Required
Red
Slow Flash 0.5 1.5 Yes Battery fault Check battery & connections, repair/replace as necessary
Fast Flash 0.5 0.5 Yes Lamp or internal circuit fault Check Lamp & connections repair/replace as necessary
Table 4. Test Switch Information
Function Test Switch Action
Disable Sounder Press and hold for longer than 5 seconds (Sounder bleeps once for confirmation)
Enable Sounder Press and hold for longer than 5 seconds (Sounder bleeps once for confirmation)
Start a Function Test* Press and release 2 times within 5 seconds
Confirm physical selection Press once during physical selection mode initiated by DALI system
Stop Identification Press once during identification mode to exit
Set preferred automatic test
time of day
Press and hold for longer than 10 seconds (Carries out function test for confirmation)
Table 1. Automatic Testing Information
Test Type
Mode Duration Test Delay time Test Interval/Occurrence Notes
Commissioning Test
Self-Test 1 or 3 Hours* 24 Hours
Once*
The module will carry out a Duration Test 24 hours after initial
power up. *This test cycle will be repeated if un-successful.
DALI
1 or 3 Hours*
N/A N/A
Caution! An initial Duration Test must be initiated by the DALI
Master to commission a new installation.
Function Test
Self-Test 20 Seconds 1 – 15 Days Every 28 Days
DALI 20 Seconds 0 Every 7 Days
Caution! Factory defaults of zero randomisation and zero test
interval are set for DALI Mode
Duration Test
Self-Test
1 or 3 Hours*
1 – 51 Weeks Every 51 Weeks
The module checks if the lamp is in use before initiating a test
to avoid disruption. Maximum test delay is 24 hours
DALI
1 or 3 Hours*
0 Every 52 Weeks
Caution! Factory defaults of zero randomisation and zero test
interval are set for DALI Mode
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* A function test can also be initiated at anytime whilst mains power is present by cycling the un-switched mains supply off-on, off-on within 5 seconds.
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