CollectraMatic PF46, LP46, LP56, PF56, OF49 Owner's Manual
...
Fryer Series
PF46
PF56
LP46
LP56
OF49
OF59
FRYER
Owner’s Manual
DOC120319A R7
nr 7.27.16
FRYERS
WELCOME
Congratulations on your purchase of Winston’s Collectramatic
fryer. You’ll benefit from improved production, extended
shortening life, ease of programming, and consistent quality.
For more than 40 years, Collectramatic has been the fryer of
choice for major food chains and independently operated
foodservice establishments worldwide.
CONTACT INFORMATION:
If you have questions about your Collectramatic fryer, please
contact Winston's Customer Service Center between 8:00 a.m.
and 5:00 p.m. EST, Monday through Friday.
Internet: www.winstonindustries.com
E-mail: customerservice@winstonind.com
Phone: 1.800.234.5286 | 1.502.495.5400
Fax: 1.502.495.5458
Mail: 2345 Carton Drive | Louisville, KY 40299 USA
CONTENTS
Welcome ..............................................................................................2
Safety .................................................................................................2-3
Receiving Your Equipment ......................................................... 4
Electrical Information.....................................................................5
Pressure Fryer (PF/LP)
Component Identication ......................................................6-7
Open Fryer (OF) Component Identication ...................8-9
Accessories ....................................................................................... 10
Assembly ...........................................................................................11
Operating Instructions: Filling ................................................ 12
Operating Instructions: Warm-Up ........................................ 13
Operating Instructions: Loading ........................................... 14
Operating Instructions: Cooking ................................... 15-16
Daily Care ................................................................................... 16-18
Controls .............................................................................................19
Programming and Settings .............................................. 20-28
Troubleshooting ..................................................................... 29-30
Aqualert® Description................................................................. 31
Warranty and Terms & Conditions ........................................32
Notes .............................................................................................33-35
SAFETY
Winston Collectramatic fryers are manufactured to equipment
industry standards, which design and test for structural
reliability for 10 years useful life. This is not a warranty. See ZAP
Warranty Agreement on page 32 for complete warranty
information applicable to your equipment.
____________________________________________
!
DANGER:
High Temperatures | High Voltage
Hot Cooking Oil Under Pressure
____________________________________________
To avoid painful, scarring, life-threatening injuries, emotional
disorders, or property damage, read and obey this sheet, all
DANGER labels, the Owner's Manual, and information
supplied with service parts before using, cleaning, or working
on this fryer.
1. ALWAYS check to make sure you can read all DANGER labels.
Take fryer out of service immediately until all unreadable labels
are replaced. Contact Winston Customer Service at
1.800.234.5286 for replacement labels.
2. INSPECT fryer for faulty, loose, or missing parts. If upon
inspection, faulty, loose, or missing parts are discovered, take
fryer out of service and do not operate fryer until it is repaired.
3. USE fryer only with Winston-approved controls.
4. DO NOT mix parts between Collectramatic fryer models.
5. DO NOT operate fryer if you feel an electrical shock. Take fryer
out of service until it is repaired.
6. DO NOT open panels or attempt repairs if you are not a trained
servicer.
7. DO NOT use fryer unless it is secured to prevent tip-over.
8. DO NOT use fryer until oor around fryer is in a clean, non-slip
condition.
9. DO NOT stand, sit, or lean on fryer.
10. DO NOT place any objects, other than fryer accessories,
near fryer.
11. DO NOT over-ll or under-ll fryer with cooking oil. Adjust hot
cooking oil (at cooking temperature) so that the oil level is
between the MAXIMUM and MINIMUM lines.
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FRYERS
12. HOT LIQUIDS UNDER PRESSURE
To safely close lid:
A. Use both hands on handlebar to lower lid.
B. Pull handlebar completely into lid lock block so
that lid lock pops up (‘clank’ sound) into its
straight, locked position.
To safely open lid:
A. Wait until cook cycle is nished (timer at 00:00
and buzzer sounds).
B. Do not touch handlebar to open lid until
pressing down on lid lock causes the lid to lower.
C. Then with the lid in the lowered position, use
one hand to move handlebar to open.
13. DO NOT open drain valve until fryer power is OFF and lid is
open. Use safety gloves and place an appropriate container or
lter in position under drain valve before opening valve.
14. DO NOT install or attach any piping or tubing to drain valve
other than Winston drain valve extension.
15. DO NOT handle fryer basket without using safety gloves and
basket hook or lift assist tool.
16. DO NOT stir cooking oil in collector after the rst round
of cooking each day. Cooking oil may come up and out
of cookpot.
17. DO NOT clean or move fryer until you have disconnected fryer
from power, completely removed lid, drained cooking oil, and
removed collector. Never use “boil-out” method or water for
cleaning fryer cookpot.
18. DO NOT splash water or use hose on outside of fryer. Use only
damp towel to clean fryer surfaces outside of cookpot.
19. DO NOT use any liquids other than cooking oils in fryer
cookpot.
20. PURCHASE only Winston authorized replacement parts, which
will provide the most current danger warnings.
21. ALWAYS turn power switch to OFF anytime fryer
is not in use.
22. DO NOT use vent ball with ball-end deadweight.
1. Because this appliance utilizes high voltage, it should only be
serviced by a licensed electrician or trained servicer.
Attempting to service the appliance yourself could result in
serious, potentially fatal injuries. Please make this page
available to the servicer.
2. If an electrical shock is felt when touching appliance, shut o
power immediately (either pull power cord or turn o circuit
breaker) and call a trained servicer for repair. Failure to do so
could result in serious, potentially fatal injuries.
3. Always turn power switch o when appliance is not in use.
4. Components to be replaced only with Winston-supplied
components.
5. Wire (ground) lug on rear of appliance to be used for
connection of equipotential conductor device.
6. Appliance must be grounded.
____________________________________________
!
WARNING: Safety Hazard,
Intended Use
____________________________________________
Can cause serious injury or damage to appliance >>
Supervise untrained, young, or handicapped persons.
1. This appliance is not intended for use by persons
(including children) with reduced physical, sensory,
or mental capabilities, or lack of experience and
knowledge, unless they have been given supervision or
instruction concerning use of the appliance by a person
responsible for their safety.
2. Children should be supervised to ensure that they do
not play with the appliance.
3. This appliance is intended to be used for commercial
applications, for example in kitchens of restaurants, canteens,
hospitals and in commercial enterprises such as bakeries,
butcheries, etc., but not for continuous mass production of
food.
____________________________________________
!
WARNING: Safety Hazard,
____________________________________________
23. INSTALLATION of this fryer may require the use of a licensed
electrician. Check local codes.
____________________________________________
!
DANGER: Electrical Hazard
____________________________________________
Can cause serious injury or death >> Do not attempt to
service this appliance unless you are a licensed electrician or
trained servicer.
NEED TO CONTACT US? www.winstonindustries.com | E-mail customerservice@winstonind.com
Phone 1.800.234.5286 | 1.502.495.5400 | 1.502.495.5458 • Mail 2345 Carton Drive | Louisville, KY 40299 USA
Can cause serious injury or damage to appliance >>
Install appliance in such a manner that water cannot contact
cooking oil in fryer.
____________________________________________
!
CAUTION:
Prior to using equipment for the rst time, perform the daily
care procedure listed on pages 15-17.
____________________________________________
3
RECEIVING YOUR EQUIPMENT
Thank you for your recent order. For your convenience,
we have summarized your responsibilities for receiving a
shipment and suggest procedures to follow if there is freight
damage. Once an order has left the factory all inspection
responsibilities for the shipment passes on to you.
FRYERS
If Merchandise Is Delivered in Damaged
Condition, You Must:
1. Have the driver note the damage and sign all copies
of the freight bill.
2. Examine for concealed damaged as soon as
possible.
3. Notify carrier of the freight claim immediately
(You have a 24-hour window).
4. Retain damaged merchandise and all original
packaging until inspected by carrier.
Steps to Take at Time of Delivery to Protect
Against Loss or Damage
1. Verify count. Make sure you receive as many
cartons as are listed on the delivery receipt. Note
any shortage on carrier’s delivery receipt and
have the driver note the shortage on your copy.
2. Carefully examine each carton for damage. If
damage is visible, note this fact on the delivery
receipt and have the driver clearly note the same
on your copy. If the carton appears to have internal
damage, insist that the package be opened. You
and the driver should make joint inspection of
the contents. Any concealed damage discovered
should be noted on the receipt and on your copy.
3. Immediately after delivery, open all cartons and
inspect for concealed damage.
Steps to Take When Visible or Concealed
Damage Is Discovered
1. Retain damaged items. The damaged items,
shipping cartons, and all inner packing materials
must be held in the receiving area until a carrier
representative inspects them or waives the
opportunity to inspect.
2. Call carrier to report damage and request
inspection. The call should be placed immediately
upon discovery of the damage. Claims will be
denied if not reported within 24/48 hours.
3. Conrm call in writing. For your own protection,
conrm your telephone claim in writing using
certied, return receipt requested mail.
Steps to Take When Carrier Makes Inspection
of Damaged Items
1. Have damaged items in receiving area. The
damaged items should have not been moved
from the receiving area. Allow the carrier
inspector to inspect cartons, inner packing
materials, and freight bill. Show your copy of
the delivery receipt.
2. Carefully Read The Inspection Report Before
Signing - If you do not agree with the report, do
not sign it.
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INSTALLATION
ELECTRIC
The equipment is shipped from the factory without a cord. Refer to
wiring circuit diagram (pages 31-34) for installation assistance. The
equipment is wired for a 3-phase application. The 240 volt fryers
may be changed to single phase operation, as indicated in the
chart below. A licensed electrician may be required. Check local
FRYERS
codes. Following is a copy of the electrical information on the
name plate for various models of Winston’s Collectramatic fryers.
Appliance must be connected by wire and plug and must not be
fixed or hard wired. Appliance must be able to be moved for daily
cleaning.
Model Volts Hertz PH Amps Watts
Circuit
Breaker
Amps
Maximum
Appliance Weight
(Without cooking oil)
PF46C 208 60 3 29.2 10,500 US 50 153 lbs (69.40 Kg)
240 60 1 43.7 10,500 US 60 153 lbs (69.40 Kg)
240 60 3 25.2 10,500 US 50 153 lbs (69.40 Kg)
PF56C 208 60 3 29.2 10,500 US 50 169 lbs (76.66 Kg)
240 60 1 43.7 10,500 US 60 169 lbs (76.66 Kg)
240 60 3 25.2 10,500 US 50 169 lbs (76.66 Kg)
LP46 208 60 3 29.2 10,500 US 50 153 lbs (69.40 Kg)
240 60 3 25.2 10,500 US 50 153 lbs (69.40 Kg)
LP56 208 60 3 29.2 10,500 US 50 169 lbs (76.66 Kg)
240 60 3 25.2 10,500 US 60 169 lbs (76.66 Kg)
OF49C 208 60 3 29.2 10,500 US 50 114 lbs (51.70 Kg)
240 60 1 43.7 10,500 US 60 114 lbs (51.70 Kg)
240 60 3 25.2 10,500 US 50 114 lbs (51.70 Kg)
OF59C 208 60 3 29.2 10,500 US 50 130 lbs (59.00 Kg)
240 60 1 43.7 10,500 US 60 130 lbs (59.00 Kg)
240 60 3 25.2 10,500 US 50 130 lbs (59.00 Kg)
Fryer Electrical Ratings (International Voltages)
Voltage Phase Watts Amps 1 Ph Amps 3 Ph
J 208
M 240
N 415
U 200
V 230
W 380
Z 400
Other power configurations are available. Please contact factory for details.
____________________________________________
____________________________________________
Can cause serious injury or damage to appliance >>
Install appliance in such a manner that water cannot contact cooking oil in fryer.
NEED TO CONTACT US? www.winstonindustries.com | E-mail customerservice@winstonind.com
Phone 1.800.234.5286 | 1.502.495.5400 | 1.502.495.5458 • Mail 2345 Carton Drive | Louisville, KY 40299 USA
3 Delta 10,500 N/A 29.2
1 & 3 Delta 10.500 43.7 25.2
3 Wye 10,500 N/A 14.6
3 Delta 9,708 N/A 28
1 10,500 45.6 N/A
3 Wye 10,500 N/A 16.0
3 Wye 10,500 N/A 15.3
!
WARNING: Safety Hazard,
5
FRYERS
PRESSURE FRYERS PF/LP MODELS
NOMENCLATURE
1
2
11
12
3
4
5
6
13
7
8
1. Lid Lock - Manually operated lock that prevents opening of fryer lid
prior to release of pressure through lid valve.
2. Handlebar - Used to raise and lower lid and secure lid to lid lock
block.
3. Lid - (pressure fryers only) Pressurizes fryer when lowered and locked
in place with heated cooking oil in cookpot.
4. Warning Label Panel - Instructions intended to advise operators of
potential hazards involved when using fryer.
5. Cookpot - Stainless steel vessel that holds heated cooking oil.
6. Lid Lock Block - Captures lid lock and handlebar assembly. Supports
basket drain hook when draining fryer basket.
7. High Limit Thermostat Manual Reset Button - (located behind small
metal plug) Used to reset the thermostat in the event that the High
Limit Thermostat Lamp turns ON.
!
DANGER: If the High Limit Thermostat Lamp turns ON
it may indicate a serious problem with your fryer. To reset the High
Limit Thermostat, allow the cooking oil to cool to below 375˚F
(190˚C). Press in the High Limit Reset button. When the cooking oil
heats up, if the High Limit Thermostat Lamps turns ON again, turn the
fryer power switch OFF, disconnect fryer from power, and call a
service technician for repair. If the High Limit Thermostat Lamp tends
to turn on frequently, call a service technician for repair.
9
10
Please note that the drawings and descriptions
dier from pressure fryer to open fryer.
8. Control Panel - will include the following components:
a. Controller - regulates cooking times and temperatures.
b. Power Lamp - controlled by Power Switch. Indicates
electrical current is applied to fryer circuitry.
c. Heat On Lamp - indicates when heaters are on.
d. High Limit Lamp - comes on if cooking oil temperature
reaches 410˚F (210˚C); heaters automatically shut o.
9. Drain Valve - When open (handle down), empties cooking oil from
cookpot.
10. Collector - “Cold Zone” container that catches particles falling from
cooking product.
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FRYERS
11. Lid Gasket (pressure fryers only) - Seals between lid and
cookpot to maintain pressure in cookpot (reorder #PS1891).
12. Lid Valve - (pressure fryers only) Spring loaded pressure
release valve used to back up main vent system at rear of fryer.
Also releases pressure at end of cook cycle by means of lid
lock.
13. Power Switch - Allows operator to turn electrical power on
and o.
14. Dead Weight - (pressure fryers only) Weight in main vent
assembly that determines amount of pressure built up in
cookpot when heating cooking oil with lid down.
15. Vent Block - (PF Models only) Has hole through which steam
passes as controlled by dead weight assembly when fryer is
pressurized.
16. Clamshell Basket - (see ACCESSORIES-page 9).
17. Heater Coils - Electrical elements that heat cooking oil.
18. Insulation - Surrounds cookpot to help maintain cooking oil
temperature by reducing heat loss.
19. Muer - (PF Models only) Collects condensed steam and
mues steam vent noise at end of cook cycle.
20. Cone - Supports basket and directs falling particles from
cooking product into collector. Stirring of cooking oil should
not be attempted below cone after rst round of cooking
each day.
21. Collector Gasket - Seals between collector and cookpot wall
to maintain pressure in cookpot. (reorder #PS1892).
22. Collector Lifting Loop - With basket drain hook, means by
which collector can be handled from above and pulled up
through cookpot.
23. Heat Plate - (See ACCESSORIES - page 9).
24. Accumulated Cracklings - Particles which have fallen o from
cooking product.
25. Collector Chain Handle - handle for dumping contents of
collector.
26. Main Vent Assembly – (LP Models only) Exhaust tube through
which excess steam is released into the air.
14
15
16
17
18
19
20
21
22
23
24
25
Diagram for PF Series
Diagram for LP series (dierence noted)
NEED TO CONTACT US? www.winstonindustries.com | E-mail customerservice@winstonind.com
Phone 1.800.234.5286 | 1.502.495.5400 | 1.502.495.5458 • Mail 2345 Carton Drive | Louisville, KY 40299 USA
26
7
FRYERS
OPEN FRYER OF MODEL
NOMENCLATURE
1
2
3
4
5
1. Warning Label Panel - Instructions intended to advise operators of
potential hazards involved when using fryer.
2. Cookpot - Stainless steel vessel which holds cooking oil.
3. Lid Lock Block - Supports basket drain hook when draining fryer
basket.
4. High Limit Thermostat Manual Reset Button - (located behind small
metal plug) Used to reset the thermostat in the event that the High
Limit Thermostat Lamp turns ON.
!
DANGER: If the High Limit Thermostat Lamp turns ON it
may indicate a serious problem with your fryer. To reset the High Limit
Thermostat, allow the cooking oil to cool to below 375˚F (190˚C). Press
in the High Limit Reset button. When the cooking oil heats up, if the
High Limit Thermostat lamps turns ON again, turn the fryer power
switch OFF, disconnect fryer from power, and call a service technician
for repair. If the High Limit Thermostat Lamp tends to turn on
frequently, call a service technician for repair.
8
5. Control Panel - will include the following components:
a. Controller - regulates cooking times and temperatures.
b. Power Lamp - controlled by Power Switch. Indicates electrical
current is applied to fryer circuitry.
c. Heat On Lamp - indicates when heaters are on.
d. High Limit Lamp - comes on if cooking oil temperature reaches
410˚F; heaters automatically shut o.
6
6. Drain Valve - When open (handle down), empties cooking oil
from cookpot.
7. Collector (long or short) - “Cold Zone” container that catches particles
falling from cooking product.
7
8. Power Switch - Allows operator to turn electrical power on
and o.
8
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FRYERS
9. Clamshell Basket - (see ACCESSORIES - page 9).
10. Heater Coils - Electrical elements that heat cooking oil.
11. Insulation - Surrounds cookpot to help maintain cooking oil
temperature by reducing heat loss.
12. Cone - Supports basket and directs falling particles from
cooking product into collector. Stirring of cooking oil should
not be attempted below cone after rst round of cooking each
day.
13. Collector Gasket - Seals between collector and cookpot
wall. (reorder #PS1892).
14. Collector Lifting Loop - With basket drain hook or long hook,
means by which collector can be handled from above and
pulled up through cookpot.
15. Heat Plate – (See ACCESSORIES - page 9) Heat plate is only
used with long collector, not short collector.
16. Accumulated Cracklings - Particles which have fallen o from
cooking product.
17. Collector Chain Handle - handle for dumping contents of
collector.
9
10
11
Diagram for OF Series
NEED TO CONTACT US? www.winstonindustries.com | E-mail customerservice@winstonind.com
Phone 1.800.234.5286 | 1.502.495.5400 | 1.502.495.5458 • Mail 2345 Carton Drive | Louisville, KY 40299 USA
12
13
14
15
16
17
9
ACCESSORIES sold separately
FRYERS
Basket Drain Hook
(Order #PS1154/1)
• Lower and raise basket
• Remove collector
• Lower and raise heat
plate
Safety Gloves
(Order #PS1001)
• Helps protect operator
from hot cooking oil
Heat Plate
(Order #PS1034 or
PS1918)
• Transfers heat from
Cooking Zone to Cold
Zone to keep cooking
oil hot.
Stirring Tool
(Order #PS1179)
• Used to stir cooking oil
and break apart
solidified pieces.
Clamshell Basket
4 Head
(Order #PS1159) or
6 Head (Order #PS1163)
• Allows product to be
fully immersed and
completely surrounded
by cooking oil.
Displacement Tool
(Order #PS1209)
• Forces cooking oil up
through drain valve to
allow safe removal of
collector.
Spatula
(Order #PS1979)
• Used to scrape residue
from sides of cookpot.
10
White Teflon Brush
(Order #PS1120)
• Used to clean heaters
between cooking
rounds when cooking
oil is hot.
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Qtr rack basket, wire
4-hd (Order PS2838)
6-hd (Order PS2839)
Wire shelf kit (Order
PS2837-25)
• Allows product to be
fully immersed and
completely surrounded
by cooking oil.
ASSEMBLY OF COLLECTRAMATIC® FRYERS
!
CAUTION:
Prior to using equipment for the first time, perform the daily
cleaning procedure listed Under Daily Care on pages 15
through 17.
Before beginning the assembly process, wipe out cookpot and
collector with damp, lint-free towel. This removes any dust or
debris that may have accumulated. Never use water in the
fryer.
FRYERS
Gasket
1. After uncrating your fryer, you will find two sets of o-ring
gaskets – two large and two small. (OF Models do not
receive the large gaskets, which are for the lid.)
2. Lubricate the smaller o-ring with cooking oil and install in
groove at top of collector (see Figure 1).
3. Install collector in bottom of fryer and gently tap with
stirring tool until it seats into place.
4. Check to determine that drain valve is closed.
(See Figure 2).
5. Fill with cooking oil to one inch below Minimum fill line.
Oil will expand as it is heated. Check oil level again once it
has heated to cooking temperature to verify that oil level is
between Minimum and Maximum marks.
!
DANGER: Fire or heater damage may occur when
heaters are turned ON unless they are fully covered with
cooking oil.
6. Lubricate large o-ring with cooking oil and install in
groove around edge of lid.
FIGURE 1
FIGURE 2
Drain Valve closed
Rotated clockwise up
and back as far as
handle will move. To
open, pull counter-
clockwise forward
and down.
7. Check to be sure that main vent assembly and dead
weight (pressure fryers only) are in place at rear of fryer.
(See figures 23 and 24, page 16)
NEED TO CONTACT US? www.winstonindustries.com | E-mail customerservice@winstonind.com
Phone 1.800.234.5286 | 1.502.495.5400 | 1.502.495.5458 • Mail 2345 Carton Drive | Louisville, KY 40299 USA
11
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