Cole-Parmer 78900-02, 78900-01, 78900-00, 78900-05, 78900-03 Instruction Manual

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Cole-Parmer® Basic Series Ductless Fume Hoods
USER OPERATION MANUAL
l Revision No.: PURAIR-BASIC­SERIES.V4.2020
pictured: Model P5-XT with optional velomete
Specifications are subject to change without notice or obligation.
78900-00 78900-01 78900-02 78900-03 78900-04 78900-05
USER OPERATION MANUAL
Table of Contents
Safety Warnings / Symbols ................................................................................................................................. 3
Limitation of Liability ........................................................................................................................................... 3
Warranty ............................................................................................................................................................. 4
I. Product Information ................................................................................................................................ 5
II. Unpacking Your Cabinet ........................................................................................................................ 5
2.1 Step-By-Step Procedure ................................................................................................................................ 5
2.2 Packaging Contents ...................................................................................................................................... 6
III. Installing Your Cabinet ......................................................................................................................... 7
3.1 Choosing a Suitable Location ........................................................................................................................ 7
3.2 Environmental / Electrical Conditions ........................................................................................................... 7
3.3 Installing Your Cabinet .................................................................................................................................. 8
3.4 Set Up ........................................................................................................................................................... 9
3.5 Performance Validation / Certification .........................................................................................................16
3.6 Importance of Performance Validation / Certification ..................................................................................16
3.7 Disclaimer ....................................................................................................................................................16
IV. Operating Your Cabinet ....................................................................................................................... 17
4.1 Control System ............................................................................................................................................. 17
4.2 Cabinet Operating Procedure ......................................................................................................................18
V. Monitoring ....................................................................................................................................................19
5 .1 General ........................................................................................................................................................19
5.2 Manual Monitoring ........................................................................................................................................19
VI. Maintenance .............................................................................................................................................. 20
6 .1 General ....................................................................................................................................................... 20
6.2 General Cleaning ........................................................................................................................................ 20
6.3 Pre-Filters ................................................................................................................................................... 20
6.4 Lights .......................................................................................................................................................... 20
6.5 Airflow ......................................................................................................................................................... 20
6.6 Calibration Instructions ................................................................................................................................ 21
6.7 Changing Out Filters ................................................................................................................................... 22
6.8 Airflow Adjustment ...................................................................................................................................... 22
6.9 Maintenance Schedule ............................................................................................................................... 23
6.10 User Monthly Maintenance Schedule ....................................................................................................... 23
6.1 1 Fault Finding ............................................................................................................................................. 24
6.12 Component Changing ............................................................................................................................... 25
VII. Filter Information ............................................................................................................................... 26
7 .1 Filter Descriptions ....................................................................................................................................... 26
VIII. Product Specifications .......................................................................................................................... 27
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Safety Warnings
Read all instructions before proceeding and observe the installation procedure and environmental/electrical requirements.
Anyone working with, on or around this equipment should read this manual. Failure to read, understand and follow the instructions given in this documentation may result in damage to
to the unit, injury to operating personnel and/or poor equipment performance.
Any internal adjustment, modification or maintenance to this equipment must be undertaken by qualified service personnel.
The use of any hazardous material in the cabinet must be monitored by an industrial hygienist, safety officer or some other suitably qualified individual.
Explosive or inflammable substances should never be used in the cabinet unless a qualified safety professional has evaluated the risk involved.
If chemical, radiological or other non-microbiological hazards are being used in the cabinet, additional protective measures should be taken. Additionally, the operation should be monitored by a suitably trained individual.
If the equipment is used in a manner not specified by this manual, the protection provided by this equipment may be impaired.
Symbols
Warning of hazardous area or situation
Warning of dangerous electric voltage
Limitation of Liability
The disposal and/or emission of substances used in connection with this cabinet may be governed by various local regulations. Familiarization and compliance with any such regulations are the sole responsibility of the users of the cabinet. Cole-Parmers liability is limited with respect to user compliance with such regulations.
At the end of your product and accessories life, it must not be discarded as domestic waste. Ref: EU Directive 2012/19/EU on Waste Electrical and Electronic Equipment Directive (WEEE). Please contact your distributor / supplier for further information. For end users outside of the EU consult applicable regulations.
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Warranty
The manufacturer agrees to correct for the original user of the product, either by repair (using new or refurbished parts), or at the manufacturer’s election, by replacement (with a new or refurbished product), any defects in material or workmanship which develop during the warranty period. The standard warranty is twelve (12) months after delivery of the product for Non­Consumable and Electrical parts, excluding Filters and other Consumables. In the event of replacement, the replacement unit will be warranted for the remainder of the original warranty period or ninety (90) days, whichever is longer. For purposes of this limited warranty, “refurbished” means a product or part that has been returned to its original specifications. In the event of a defect, these are your exclusive remedies.
If the product should require service, contact the manufacturer’s/supplier’s office for instructions. When return of the product is necessary, a return authorization number is assigned and the product should be shipped, transportation charges pre-paid, in either its original packaging or packaging affording an equal degree of protection to the indicated service center. To ensure prompt handling, the return authorization number must be placed on the outside of the package. A detailed explanation of the defect should be enclosed with the item. The warranty shall not apply if the defect or malfunction was caused by accident, neglect, unreasonable use, improper service, acts of God, modification by any party other than Cole-Parmer, or other causes not arising out of defects in material or workmanship.
EXCLUSION OF IMPLIED WARRANTIES. THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THOSE OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH EXTEND BEYOND THE DESCRIPTION AND PERIOD AS STATED IN THE OPERATOR’S MANUAL INCLUDED WITH EACH PRODUCT. LIMITATION ON DAMAGES. THE MANUFACTURER’S SOLE OBLIGATION UNDER THE WARRANTY IS LIMITED TO THE REPAIR OR REPLACEMENT OF A DEFECTIVE PRODUCT AND THE MANUFACTURER SHALL NOT, IN ANY EVENT, BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND RESULTING FROM USE OR POSSESSION OF THIS PRODUCT.
Some states do not allow: (A) limitations on how long an implied warranty lasts; or (B) the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights and you may have other rights that vary from state to state.
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I . Product Information
The Cole-Parmer® Basic Series ductless fume hoods are a series of high efficiency products designed to protect the user and the environment from hazardous vapors generated on the work surface. At the heart of the Cole­Parmer fume hood product line is the innovative Filtration Technology that creates a safe work environment over the widest range of applications in the industry.
Visit our website for Cole-Parmer Basic Series ductless fume hood specifications.
II . Unpacking Your Cabinet
This chapter aims to provide relevant information on how to handle the cabinet properly upon receipt. Failure to follow these instructions may damage the cabinet. We strongly advise you to read this chapter carefully before proceeding further.
2.1 Step-By-Step Procedure
1. Inspecting the Crate, Pallet, Boxes.
» Upon receipt of your new cabinet, inspect all cartons. If there is any visible damage to the exterior please
refer to Damaged Freight Claim Information on our website.
2. Moving the Pallet.
» The pallet is designed to protect our cabinet from any foreseeable circumstances. However, excessive
impact onto the boxes or pallet may also damage the cabinet. Prevent any direct impact or hitting to the pallet when moving.
» When lifting the pallet, always ensure that the floor jack or mechanical lift truck has fully entered under
the pallet in order to achieve stability. Failure to do so will increase the risk of the pallet falling off the floor jack or mechanical lift truck during handling. Please use a suitable extension bar when necessary.
3. Opening the Boxes.
» If you did not receive one or more of the parts listed on the packing checklist, or if any of the items are
damaged, please refer to the Damaged Freight Claim Information on our website.
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4. Removing the Packaging Material.
» The cabinet is protected by extruded polystyrene foam, cardboard and/or shrink-wrap. » If you find any damage during this stage of unpacking please refer to the Damaged Freight Claim Information
on our website.
» We recommend leaving the cabinet secured with straps to the pallet until the cabinet is located in its
approximate final position to facilitate ease and safety in handling.
Note: Choosing the best location for your cabinet in order to achieve optimum operating performance is determined by a number of factors. Please refer to the next chapter for some guidelines.
5. Moving the Cabinet.
» When lifting the pallet with the cabinet, always ensure that the floor jack or mechanical lift truck has fully
entered under the pallet. This is to increase the stability of the cabinet and reduce the risk of the cabinet falling down. Please use a suitable extension bar when necessary. During the moving of the cabinet, ensure there is enough distance between the supports of the pallet and the ground. Dragging the pallet against the ground will damage the pallet and possibly your new cabinet.
» When removing cabinet from pallet or placing cabinet onto pallet, use at least two people.
6. Removing the Strapping.
» Remove the strapping by cutting it at a safe position to prevent any scratching the surface of your new
cabinet.
» Do not discard the packaging material for your cabinet until you have checked all of the components, installed
and tested the unit.
7. Lifting the Cabinet.
» The cabinet can be lifted in two sections: The HEAD unit and ENCLOSURE. » Install the cabinet on the existing work surface or Cole-Parmer support stand (if ordered).
Note:
» When installing the cabinet onto an existing work surface, ensure that the structure can safely support the
combined weight of the cabinet and any related equipment. Some modifications to the work surface may be necessary.
» The work surface should be smooth, non-porous and resistant to the disinfectants and chemicals used
in conjunction with the cabinet.
2.2 Packaging Contents
The following items are included with your manual:
Test Report
In case this manual and/or test report is lost or misplaced, the factory retains a copy in our files. A replacement copy can be obtained by contacting Cole-Parmer and providing the cabinet model, serial number and a brief description of the information desired.
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III . Installing Your Cabinet
3.1 Choosing a Suitable Location
Location impacts the nature and extent of external airflow disturbances, which may affect performance of the cabinet when it is exposed to these disturbances.
When installing the cabinet, it should be located as far away as possible from sources of airflow disturbance and in an orientation which optimally shields the airflow of the cabinet from all external airflow disturbances. Please note that the cabinet should not be placed close to another cabinet.
Please follow these guidelines when choosing a suitable location for your cabinet:
The location must be far away from:
» Personnel traffic flows. » Air vents (in and out). » Doors and windows. » Any other sources of disruptive air currents or air drafts.
If drafts or other disruptive air currents exceed the face velocity of the filter, the potential exists for
contaminated air to enter the work zone of the cabinet.
A minimum distance of 50 cm (20 in.) to the top of the ceiling is recommended for blower changing purposes.
A clearance of 183 cm (6 ft) in front of the cabinet is strongly advised in order to maintain proper airflow.
Please permit adequate space for cleaning behind the cabinet.
3.2 Environmental / Electrical Conditions
The equipment is designed to be safe for at least the following conditions:
» Indoor use. » Altitude < 2,000 m (6,562 ft). » Temperature range 5ºC to 40ºC (41ºF to 104ºF) ambient. » Relative humidity <80% up to 31ºC (88ºF) decreasing to <50% at 40ºC (104ºF). » UL Installation Category II. » UL Pollution Degree 2. » Continuous operation. » Electrical supply tolerance of –10% / +10%. » 120VAC, 60Hz, 10A or 230VAC, 50Hz, 5A. » Fuse: 250V, 10A, Time Lag for 120VAC or Fuse: 250V, 5A, Time Lag for 230VAC. » Always ensure unit is connected to a reliable and properly grounded receptacle. » Appliance inlet on this device is the disconnect device; appliance should not be positioned so that it is difficult
to operate it.
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Power Cord:
» 1) For units intended to be operated at 120 volts (North America): Use a UL-listed and CSA-certified cord
set consisting of a minimum 18 AWG, Type SVT or SJT, three-conductor cord, a maximum of 15 feet in length and a parallel blade, grounding-type attachment plug rated 15 amperes, 125 volts.
» 2) For units intended to be operated at 230 volts: Use a cord set with a grounding-type attachment plug. The
cord set should have the appropriate safety approvals for the country in which the equipment will be installed.
3.3 Installing Your Cabinet
1. Please refer to Unpacking Your Cabinet - page 5.
2. Inspect your cabinet carefully. Should you find any defect please contact customer service.
3. Peel off any protective masking that was left on the cabinet during manufacturing.
4. Wipe down the interior and exterior of the cabinet with water or a mild household detergent.
5. Connect cabinet to the main power supply and turn on the blower. Each cabinet requires its own dedicated
13A (230V) or 15A (115V) power outlet which should not be shared with other appliances.
WARNING! Do not move the cabinet without observing the following precautions:
Observe the necessary precautions when relocating the cabinet, as it is heavy.
Warning - Tipping Hazard. Pushing high up on the unit may cause system to tip over. Be careful when
moving. Move with assistance only.
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3.4 Set Up
Your Cole-Parmer product is shipped in two parts. The following instructions and photos (shown is 78900-02) explain how to:
Assemble the base “enclosure” and place the head unit (fan and controls) on top:
Fit the main filter and the pre-filter.
Fit the optional airflow meter.
Adjust the fan-speed/airflow control.
Adjust the “low airflow alarm”.
Prior to beginning assembly, ensure the following:
1. Area is free of obstructions, tripping hazards, etc.
2. Ample clearance is available on sides and overhead.
3. Appropriate number of personnel are on hand: two people recommended.
Fume Hood Assembly
1.
Unpack fume hood enclosure and set on top of casework. In most cases the enclosure is shipped fully assembled. If unit is flat packed, please follow “flat­packed enclosure assembly sheet”.
2.
Unpack fan/filter module (aka head unit). Lift head unit above and onto enclosure, allowing airflow sensor/wire harness to hang inside the enclosure.
Please allow a minimum clearance of 150 mm (6 inches) between the right hand side of the unit and any adjacent wall to allow the detachable power supply cord to be disconnected from the power source.
Warning – Tipping Hazard. Please ensure that all end rails of your unit are completely on workbench and do not overhang the workbench in any location.
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