Cole-Parmer 75211-67, 75211-65, 75211-10, 75211-60, 75211-15 OPERATING MANUAL

OPERATING MANUAL

VARIABLE-SPEED
PUMP DRIVE

NOTICE D’UTILISATION

ENTRAÎNEMENT DE
POMPE À VITESSE
VARIABLE

BEDIENUNGSANLEITUNG

REGELPUMPENANTRIEB

MANUAL DE OPERACIÓN

MANDO DE BOMBA DE
VELOCIDAD VARIABLE

®

75211-60 Variable Speed Pump Drive with Centrifugal Pump
Entraînement à vitesse variable 75211-60 pour

pompe centrifuge
75211-60 Regelpumpenantrieb mit Kreiselpumpe
Mando de bomba de velocidad variable con bomba

centrífuga 75211-60
75211-60 Azionamento della pompa a velocità variabile

con pompa centrifuga

MANUALE DI ISTRUZIONI

AZIONAMENTO DELLA
POMPA A VELOCITÀ
VARIABILE

Model Nos.
Modèles n°
Modellnummern
Números de modelo
Modelli n°

75211-10
75211-15
75211-60
75211-62
75211-65
75211-67

®

Cole-Parmer Instrument Co.Cole-Parmer Instrument Co.

Cole-Parmer Instrument Co.

Cole-Parmer Instrument Co.Cole-Parmer Instrument Co.

625 East Bunker Court, Vernon Hills, Illinois U.S.A. 60061-1844
800-323-4340 [phone] FAX: [phone]
www.coleparmer.com e-mail: [e-mail]

A-1299-0852

Edition 01

EU Declaration of Conformity

Name of Apparatus: Variable Speed Console Analog Gear Pump Drive
Model Numbers: 75211-15, -65, -67

Description of Apparatus: Variable Speed, Gear Pump Motor Drive. Used with

pump head and tubing to pump fluids.
75211-15 (5000 rpm), -67 (9000 r pm);
75211-65 (9000 rpm w/ Pump)

Barnant Company declares that the above models are in conformity to the following
harmonized standards and directives:

Applicable Applicable Manufacturer’s
Directives Specifications Report Number

®

73/23/EEC EN61010-1/A2:1995 TR9643
93/68/EEC

89/336/EEC EN61326-1/A1:1998 TR9644
92/31/EEC
93/68/EEC

The last two digits of the year in which the current configuration of the above models were
assessed per the Low Voltage Directive is: 00.

Manufacturer: Barnant Company Division

Cole-Parmer Instrument Company
28W092 Commercial Avenue
Barrington, IL 60010-2392
USA
Tel: [phone]

Manufacturer’s Signature:

28 July, 2000

James W. Doll Date
Vice President, Engineering

TABLE OF CONTENTS

Title Page

SAFETY PRECAUTIONS ............................................................................................................. ........................ ii

INTRODUCTION ................................................................................................................................................... 1

DESCRIPTION ...................................................................................................................................................... 2

INSTALLATION/SETUP ............................................................................................................. ........................... 2

OPERATION ...................................................................................................................... ................................... 3

O/I Control (OFF/ON) ........................................................................................................................................3

Speed Control....................................................................................................................................................3

TROUBLESHOOTING AND MAINTENANCE ................................................................................................ ...... 3

Troubleshooting ..................................................................................................................................................3

Cleaning ....................................................................................................................... ...................................... 3

Replacement Parts ............................................................................................................................................ 3

Motor Brush Check/Replacement......................................................................................................................4

SPECIFICATIONS ................................................................................................................................................ 4

WARRANTY.......................................................................................................................................................... 6

PRODUCT RETURN ............................................................................................................................................. 6

TECHNICAL ASSISTANCE .................................................................................................................................. 6

i

SAFETY PRECAUTIONS

DANGER: Disconnect from power source before any cleaning operation is started.

WARNINGS: Gear pumps should not be operated above 5000 rpm.

Unplug Drive prior to checking/replacing MOTOR BRUSHES.

CAUTION: To prevent damage to pump, do not restrict pump inlet or run the pump dry.

WARNING: PRODUCT USE LIMITATION

These products are not designed for, nor intended for use in patient connected applications; including, but not
limited to, medical and dental use, and accordingly have not been submitted for FDA approval.

MICROPUMP - Reg TM Micropump Inc.
Trademarks bearing the ® symbol in this publication are registered in the U.S. and in other countries.

ii

INTRODUCTION

The instructions in this manual are task oriented to allow easy access to the desired information. Figure 1 provides
summarized information on all controls to the Pump Drives. This manual contains complete information on installing
and setting up the Pump Drives, as well as operating and servicing at the user level. The f ollowing chart provides basic
information on models covered in this manual.

Drive Catalog Number Output rpm Flow rate Power Requirement*

75211-10
75211-15 200 to 260V AC

50 to 5000

75211-60
75211-65 200 to 260V AC

90 to 9000

75211-62
75211-67 200 to 260V AC

90 to 9000

*AC voltages can be either 50 or 60 Hz.
The Pump Drives contain the pump drive motor and motor controls in one compact unit. MICROPUMP® Pump Heads

are attached directly to the motor, which is accessible from the front panel. In addition, these drives incorporate the
following features:

• Ball bearing motor for continuous duty

• Have controlled start-up

2.5–5450 mL/min 90 to 130V AC

(purchase pump head separately)

0–7.0 gpm 90 to 130V AC

(with provided pump head)

0–7.0 gpm 90 to 130V AC

(purchase pump head separately)

• Speed control over a 100:1 range

• Pumps are magnetically coupled to motor

• Stackable

• IP22 rating per IEC 529

• Replaceable Motor Brushes
75211-60 and 75211-65 are supplied with a centrifugal pump attached.

1

DESCRIPTION

These electronic drives are self-contained compact units that include a drive motor and all operating controls (see
Figure 1). These drives are especially designed for magnetically coupled pumps.

The 75211-10, -15, -62 and -67 drives come without a pump head. They will accept all MICROPUMP Pump Heads with
standard mounting canisters. The Pump Heads can be easily mounted to the motor, which is accessible from the front
panel. High and lo w speed versions are available cov ering a wide range of flo w rates .

Pump Heads and performance information.

WARNING: Gear pumps should not be operated above 5000 rpm.

CAUTION: To prevent damage to pump, do not restrict pump inlet or run the pump dry.

The 75211-60 and -65 drives come with a 7-GPM Centrifugal Pump Head mounted on it. The Pump Head has 3/8 NPT(F)
inlet and 1/4 NPT(F) outlet ports.

The solid-state speed control circuitry offers excellent speed regulation even with line voltage and load variations. A
neon POWER indicator in the switch illuminates whene ver the O/I s witch is in the I (ON) position. Pump drive speed can
be manually controlled over a 100:1 range with the front panel mounted potentiometer. “Soft-start” and smooth g radual
acceleration to speed setting is provided when line power switching.

Contact your dealer for a vailable

Figure 1

INSTALLATION/SETUP

Unpack the Pump Drive and retain all packing material until proper product operation has been verified.
The Pump Drive rests on four vibration isolator f eet f or placement on a bench, desk or tab le . It is supplied with a power

cord.

1. If applicable, attach the MICROPUMP Pump Head.

2. Check that the O/I Switch is in the O (OFF) position.

3. Connect the AC power cord on the rear panel to the AC power source.

4. Set the speed control to minimum.

5. Install the pump below the level of the supply liquid. The liquid must be under atmospheric conditions.

6. This completes the basic setup.

CAUTION: To prevent damage to pump, do not restrict pump inlet or run the pump dry.

2

OPERATION

Operation of the Pump Drive has been simplified, requiring only two controls, the O/I Control and the Speed Control
(see Figure 1). The operation of each of these controls is explained below.

O/I Control

The O/I Control is used for turning power OFF or ON. When the control is in the O position, power is OFF and the g reen
POWER light in the switch is not lit.

Speed Control

The Speed Control setting determines the rpm of the pump and, therefore, the flow rate. Depending on the model, the
maximum speed will be either 5000 or 9000. Rotating the Speed Control clockwise increases speed linearly.

TROUBLESHOOTING AND MAINTENANCE

Troubleshooting

SYMPTOM CAUSE REMEDY

The motor does not rotate when
the O/I switch (Figure 1) is
moved to I (ON) position.
POWER indicator does not glow.

No power.

Fuse has blown. Replace with recommended fuse.

1. Check that Pump Drive is plugged into a
power source.

2. Check that cord is inserted properly into
IEC-320 connector.

3. Check fuse.

4. Return for servicing.

CAUTION: Do not substitute.

Erratic variations in speed.

Cleaning

Worn motor brushes.

See Motor Brush Check/Replacement.

DANGER: Disconnect from power source before any cleaning operation is started.

Keep the Pump Drive enclosure clean by wiping down with a mild detergent. Never immerse or use excess fluid.

Replacement Parts

The following parts are user replaceable:

Description Part Number

Brush Caps (set of 2) 07520-03
Motor Brushes (set of 2) 07520-04
Speed Control Knob B-1083-0062
Cordset—Australia (230V units) 50001-60
Cordset—Denmark (230V units) 50001-62
Cordset—India (230V units) 50001-64
Cordset—Israel (230V units) 50001-66
Cordset—USA (115V units) 50001-68
Cordset—European (230V units) 50001-70
Cordset—British (230V units) 50001-72
Cordset—Swiss (230V units) 50001-74
Cordset—Italian (230V units) 50001-76
Cordset—USA (230V units) 50001-78
Fuse—T1.6A, 250V (230V units) 77500-11
Fuse—T3.15A, 250V (115V units) 77500-25

Contact your dealer if you have service needs.

3

Motor Brush Check/Replacement

WARNING: Unplug Drive prior to checking/replacing MOTOR BRUSHES.

Note: Brushes should be checked ev ery 6 months, or appro ximately 500 operating hours or if err atic operation occurs .

1. Place the POWER Switch (O/I) in the O (OFF) position.

2. Disconnect the AC power input line cord from the AC receptacle.

3. Remove the four screws from each side of the housing and lift off the housing.

4. Carefully unscrew each brush cap on opposite sides of the motor (Figure 2). Withdraw the brush, and examine
it for wear.

Figure 2. Typical Brush Replacement

Note: Replace both brushes if either brush is less than 0.300 in (7.6 mm) long from base to point.

5. Insert brushes and install brush cap on each side of motor.

6. Install housing and secure with the four screws on each side.

7. Connect the AC power input line cord to the AC receptacle.

SPECIFICATIONS

Output:

Speed, Max.:

Model 75211-10, -15 5000 rpm
Model 75211-60, -62, -65, -67 9000 rpm

Speed, Min.:

Model 75211-10, -15 50 rpm

Model 75211-60, -62, -65, -67 90 rpm
Torque output, Maximum: 12 oz-in (85 mN•m)
Flow-range:

Model 75211-10, -15 2.5 to 5450 mL/min (purchase pump head separately)

Model 75211-60, -65 0 to 7.0 gpm (with provided pump head)

Model 75211-62, -67 0 to 7.0 gpm (purchase pump head separately)

4

Specifications (Cont.)

Adjustment ranges: Clockwise Motor Rotation
Speed regulation, line: ±1%
Speed regulation, load: ±2%
Speed regulation, warm-up drift: ±10%
Duty Cycle: Continuous

Input:

Supply Voltage Limits: 90 to 130V AC or 200–260V AC
Frequency: 50/60 Hz
Current, max:

115V 2.3A

230V 1.4A

Installation Category: Installation Category II per IEC 664 (local level—appliances,

portable equipment, etc.)

Construction:

Dimensions: 7 in-L × 7 in-W × 5 in-H (17.8 × 17.8 × 12.7 cm)
Weight (Drive only): 8 pounds (3.6 kg)
Enclosure Rating: IP22 per IEC529
Centrifugal Pump
(75211-60, -65 only): Flow rate: 7 gpm

Maximum fluid temperature: 121°C (250°F)
Maximum system pressure: 200 psi
Differential pressure: 10 psi
Wetted parts: 316 SS and PTFE

Environment:

Temperature, Operating: 0°C to 40°C (32°F to 104°F)
Temperature, Storage: −45°C to 60°C (−49°F to 140°F)
Humidity: 10% to 90% non-condensing
Altitude: Less than 2000 m
Pollution Degree: Pollution Degree 2 per IEC 664 (indoor usage—lab, office)
Chemical Resistance: Exposed material is painted steel.
Compliance: 115V: UL508, CSA C22.2, No. 14-M91

230V (For CE Mark):
EN61010-1/A2: 1995 (EU Low Voltage Directive) and
EN61326-1/A1: 1998 (EU EMC Directive)

5

WARRANTY

The Manufacturer warrants this product to be free from significant deviations from published specifications. If repair or
adjustment is necessary within the warranty period, the problem will be corrected at no charge if it is not due to misuse
or abuse on your part as determined by the Manufacturer. Repair costs outside the warranty period, or those resulting
from product misuse or abuse, may be invoiced to you.

The warranty period for this product is noted on the Warranty Card.

PRODUCT RETURN

T o limit charges and dela ys, contact the seller or Man ufacturer f or authorization and shipping instructions before return­ing the product, either within or outside of the warranty period. When returning the product, please state the reason for
the return. For y our protection, pac k the product carefully and insure it against possib le damage or loss. Any damages
resulting from improper packaging are your responsibility.

TECHNICAL ASSISTANCE

If you have any questions about the use of this product, contact the Manufacturer or authorized seller.

Printed in U.S.A.

010400

6

TABLE DES MATIÈRES

Intitulé Page

MESURES DE SÉCURITÉ ................................................................................................................................... ii

INTRODUCTION ................................................................................................................... ................................ 1

DESCRIPTION...................................................................................................................................................... 2

INSTALLATION/CONFIGURATION....................................................................................................................... 2

FONCTIONNEMENT ............................................................................................................................................ 3

Commande O/I (ARRÊT/MARCHE) ..................................................................................................................3

Commande de vitesse ....................................................................................................................................... 3

DÉPANNAGE ET ENTRETIEN......................................................................................................... .................... 3

Dépannage ...................................................................................................................... .................................. 3

Nettoyage .......................................................................................................................................................... 3

Pièces de rechange ........................................................................................................................................... 3

Contrôle/remplacement des balais de moteur ................................................................................................... 4

CARACTÉRISTIQUES TECHNIQUES .................................................................................................... ............. 4

GARANTIE....................................................................................................................... ..................................... 6

RETOUR DE MARCHANDISES ........................................................................................................................... 6

ASSISTANCE TECHNIQUE........................................................................................................... ....................... 6

i

MESURES DE SÉCURITÉ

DANGER: Débrancher l’appareil avant de procéder à toute opération de nettoyage.

AVERTISSEMENTS : Les pompes à engrenages ne doivent pas fonctionner au-dessus de 5000 tr/mn.

Débrancher l’entraînement avant de contrôler/remplacer les BALAIS DE MOTEUR.

ATTENTION: Pour éviter d’endommager la pompe, ne pas obstruer son orifice d’entrée ni la faire

tourner à sec.

AVERTISSEMENT : LIMITES D’UTILISATION DU PRODUIT

Ces produits ne sont pas conçus pour, ni destiné à, être utilisé dans les applications a vec patients, y compris, entre
autres, les applications médicales et dentaires et n’ont par conséquent pas été soumis à l’agrément de la FDA.

MICROPUMP — Marque déposée de Micropump Inc.
Les marques accompagnées du symbole ® citées dans cette publication sont déposées aux États-Unis et dans d’autres pays.

ii

INTRODUCTION

Les instructions données dans cette notice sont orientées vers les différentes tâches pour faciliter l’accès aux informa­tions désirées. La Figure 1 fournit un résumé des informations concernant toutes les commandes des entraînements
de pompes. Cette notice donnent des informations complètes sur l’installation et la configuration des entraînements de
pompes, ainsi que sur l’utilisation et l’entretien par l’utilisateur. Le tableau ci-dessous donne des inf ormations de base
sur les modèles dont traite cette notice.

Numéro catalogue Vitesse de sortie Débit Spécifications

de l’entraînement électriques*

75211-10
75211-15 (avec tête de pompe achetée séparément) 200 à 260 V c.a.

75211-60
75211-65 (avec la tête de pompe fournie) 200 à 260 V c.a.

75211-62
75211-67 (avec tête de pompe achetée séparément) 200 à 260 V c.a.

50 à 5000 tr/mn

90 à 9000 tr/mn

90 à 9000 tr/mn

*La fréquence du secteur peut être de 50 ou 60 Hz.

Les entraînements de pompes regroupent le moteur d’entraînement de pompe et ses commandes en un même appareil
compact. Les têtes de pompes MICROPUMP® sont accouplées directement au moteur, qui est accessible depuis le
panneau avant. En outre, ces entraînements offrent les caractéristiques suivantes :

• Moteur à roulements à billes pour service continu

• Mise en marche contrôlée

2,5–5450 ml/min 90 à 130 V c.a.

0–26,5 l/min 90 à 130 V c.a

0–26,5 l/min 90 à 130 V c.a.

• Réglage de vitesse sur une plage de 100 : 1

• Accouplement magnétique des pompes au moteur

• Possibilité d’empilage

• Classe IP22 aux termes de la norme IEC 529

• Balais de moteur remplaçables
Les modèles 75211-60 and 75211-65 sont fournis avec une pompe centrifuge accouplée.

1