Cole-Parmer 75211-20, 75211-25 Instruction Manual

Model Nos.
Modèles n°
Modellnummern
Números de modelo
Modelli n°

75211-2075211-20

75211-20

75211-2075211-20
75211-2575211-25

75211-25

75211-2575211-25

OPERATING MANUAL

VV

ARIABLE-SPEED GEARARIABLE-SPEED GEAR

V

ARIABLE-SPEED GEAR

VV

ARIABLE-SPEED GEARARIABLE-SPEED GEAR

PUMP DRIVE SYSTEMPUMP DRIVE SYSTEM

PUMP DRIVE SYSTEM

PUMP DRIVE SYSTEMPUMP DRIVE SYSTEM

NOTICE D’UTILISATION

SYSTÈMESYSTÈME

SYSTÈME

SYSTÈMESYSTÈME
D’ENTRAÎNEMENT DED’ENTRAÎNEMENT DE

D’ENTRAÎNEMENT DE

D’ENTRAÎNEMENT DED’ENTRAÎNEMENT DE
POMPE À VITESSEPOMPE À VITESSE

POMPE À VITESSE

POMPE À VITESSEPOMPE À VITESSE
VV

ARIABLEARIABLE

V

ARIABLE

VV

ARIABLEARIABLE

BEDIENUNGSANLEITUNG

ZAHNRADPUMPENSYSTEMZAHNRADPUMPENSYSTEM

ZAHNRADPUMPENSYSTEM

ZAHNRADPUMPENSYSTEMZAHNRADPUMPENSYSTEM
MIT REGELANTRIEBMIT REGELANTRIEB

MIT REGELANTRIEB

MIT REGELANTRIEBMIT REGELANTRIEB

MANUAL DE OPERACIÓN

SISTEMA DE IMPULSIÓNSISTEMA DE IMPULSIÓN

SISTEMA DE IMPULSIÓN

SISTEMA DE IMPULSIÓNSISTEMA DE IMPULSIÓN
DE BOMBA DEDE BOMBA DE

DE BOMBA DE

DE BOMBA DEDE BOMBA DE
ENGRANAJES DEENGRANAJES DE

ENGRANAJES DE

ENGRANAJES DEENGRANAJES DE
VELOCIDAD VVELOCIDAD V

VELOCIDAD V

VELOCIDAD VVELOCIDAD V

MANUALE DI ISTRUZIONE

SISTEMA DISISTEMA DI

SISTEMA DI

SISTEMA DISISTEMA DI
AZIONAMENTO DELLAAZIONAMENTO DELLA

AZIONAMENTO DELLA

AZIONAMENTO DELLAAZIONAMENTO DELLA

ARIABLEARIABLE

ARIABLE

ARIABLEARIABLE

POMPPOMP

POMP

POMPPOMP
A VELOCITÀ VA VELOCITÀ V

A VELOCITÀ V

A VELOCITÀ VA VELOCITÀ V

1-800-MASTERFLEX (627-8373) (U.S. and Canada only) • 11 [phone] (Outside U.S.)
[phone] (Local) • www.masterflex.com • [e-mail]

Thermo Fisher Scientific
1-800-637-3739 (U.S. and Canada only) • 11 [phone] (Outside U.S.)
[phone] (Local) • www.thermoscientific.com • [e-mail]

A A INGRANAGGIA A INGRANAGGI

A A INGRANAGGI

A A INGRANAGGIA A INGRANAGGI

ARIABILEARIABILE

ARIABILE

ARIABILEARIABILE

A-1299-0857

Edition 04

TABLE OF CONTENTS

Title Page

SAFETY PRECAUTIONS .................................................................................................................................. 2

INTRODUCTION................................................................................................................................................ 3

READOUTS AND CONTROLS.......................................................................................................................... 3

APPLICATIONS DATA ........................................................................................................................................ 4

DESCRIPTION................................................................................................................................................... 4

INSTALLATION/SETUP ..................................................................................................................................... 5

OPERATION ...................................................................................................................................................... 6

TROUBLESHOOTING AND MAINTENANCE ................................................................................................... 6

Troubleshooting .............................................................................................................................................. 6

Motor Brush Check/Replacement .................................................................................................................. 7

Fuse Replacement ......................................................................................................................................... 7

Cleaning the Drive/Controller System ............................................................................................................ 7

Replacement Parts ........................................................................................................................................ 8

SPECIFICATIONS ............................................................................................................................................. 8

WARRANTY....................................................................................................................................................... 9

PRODUCT RETURN .......................................................................................................................................... 9

TECHNICAL ASSISTANCE ............................................................................................................................... 9

MICROPUMP — Reg TM Micropump Inc., a division of Idex Corp.
RYTON — Reg TM Chevron Phillips Chemical Company, L.L.C.
VITON — Reg TM E.I. duPont DeNemours & Co.
Trademarks bearing the ® symbol in this publication are registered in the U.S. and in other countries.

1

SAFETY PRECAUTIONS

DANGER: High voltages exist and are accessible in the Drive/Controller. Do not remove cover.

WARNINGS:Disconnect the AC power input line cord before connecting the drive motor cable.

No user-serviceable parts are inside of this instrument. Refer servicing to your dealer.

CAUTIONS: To prevent damage to pump, do not restrict pump inlet or run the pump dry.

Be sure available power matches unit requirements. Units are either 115V 50/60 Hz or 230V 50/60 Hz.

WARNING: PRODUCT USE LIMITATION

This product is not designed for, nor intended for use in, patient-connected applications, including, but not limited

to, medical and dental use and, accordingly, has not been submitted for FDA approval.

2

INTRODUCTION

Each of these Motor/Controller Systems incorporates a high-torque magnetic coupler and a

0.1 horsepower DC motor, designed for driving MICROPUMP® Pump Heads. The motor is extremely quiet in operation,
has long brush life, has increased torque at high speeds, is totally enclosed and permanently lubricated. The Motor/
Controller System automatically compensates for changes in load torque demands. Utilizing an electronic control
circuit, the Controller assures accurate, dependable motor speed (flow) control with “soft start” and smooth gradual
acceleration to the speed setting. Motor current limiting protects the system in case of a locked rotor condition and
assures magnetic lock over wide load variations. Output circuit protection protects against inadvertent output shorting.
Built-in motor current compensation minimizes no-load to full-load speed variation. Excellent speed regulation and
improved line noise immunity, even with line voltage and load variations, is designed into the electronic control.

Drive Catalog Power Requirement*

Number

75211-20 90 to 130V AC

75211-25 200 to 260V AC

*AC voltage can be either 50 or 60 Hz.

Included in this manual are Application, Description, Installation/Setup, Operation, Troubleshooting and Maintenance
and Specification Data.

READOUTS AND CONTROLS

3

Mfg. by Thermo Fisher Scientific

Mfg. by Thermo Fisher Scientific

CONTROLLER REAR PANEL

APPLICATIONS DATA

Each of the Motor/Controller Systems incorporates a high-torque magnetic coupler and a

0.1 horsepower DC motor, designed for driving MICROPUMP Pump Heads.

DESCRIPTION

The Motor is designed for bench mounting, with a 6-foot, IEC-320 style cable for connection to the Controller unit. The

0.1 horsepower DC motor is totally enclosed and permanently lubricated.

The Controller enclosure, including top-mounted operator controls, is 7 inches long, 5 inches wide and 3-1/2 inches
high. The enclosure is a modular design, providing convenient control accessibility and easy motor cable connection.
The Controller has a detachable 6-foot, IEC-320 style line cord. The Controller incorporates an SCR-based power
amplifier that regulates motor speed based on operator settings.

4

INSTALLATION/SETUP

The Motor includes a welded base for mounting or free-standing use. The Motor input signals are applied through a
3-wire cable with a keyed, 3-prong cinch connector. The motor cable must be connected to the rear of the controller
enclosure before power is applied through the controller.

The Controller is designed for installation on a bench and has a 6-foot, IEC-320 style line cord for connection to the
power line. The Controller comes with an IEC-320 power entry module and cordset. See REPLACEMENT PARTS for
other cordsets.

CAUTION: Be sure available power matches unit requirements. Units are either 115V 50/60 Hz or 230V 50/60 Hz.

1. Select pump head(s) using the following table.

sdaeHpmuP

se

ireS

A

B

C

D

E

golataC

rebmun

52-20070
62-20070
72-20070

41-20070

61-20070
71-20070
32-20070

08-10070

20-30070
40-30070

egnarwolF

)nim/Lm(

slairetamdetteW

ytudsuounitnoC

sevird

0006–400
0151–900
020

3–810

0363–120NOTYR

0311–060
0311–060

0032–121

0032–121EFTP&NOTYRisp06gisp003

0302–801
0014–612

®

EFTP&etihparGisp03gisp003

EFTP&isp03gisp003

EFTPisp54gisp003

®

NO

TIV&NOTYR

)remotsaleoroulf(

ffidxaM

erusserp

ytudsuounitnoC

sevird

isp06gisp003

mumixaM

metsys

erusserp

4–

erutarepmeT

egnar

)F°(C°

121ot64–

)052ot05–(

121ot64–

)052ot05–(

99ot6

)012ot05–(

121ot64–

)052ot05–(

121ot64–

)052ot05–(

TYPICAL PUMP-TO-MOTOR CONFIGURATION

2. Check that the OFF-ON switch on the controller panel is in the OFF position.

WARNING: Disconnect the AC power input line cord before connecting the drive motor cable.

5

3. Connect the drive motor cable to the receptacle on the rear side of the controller.

4. Connect the AC power input line cord to the AC receptacle.

5. Set speed control to full CCW.

6. This completes the basic connections.

OPERATION

After Installation/Setup is complete, the operator must position the OFF-ON switch to ON. The POWER indicator glows
green when the switch is in the ON position.

The operator must then turn the SPEED control clockwise to a setting that provides the desired flow rate.

TROUBLESHOOTING AND MAINTENANCE

Troubleshooting

SYMPTOM CAUSE REMEDY

Motor does not rotate when
switched to ON. POWER
Indicator does not glow.

Motor does not rotate when
switched to ON. Power Indicator
glows. SPEED control setting is
greater than full CCW.

Defective line cord or
fuse.

Defective Motor
or Controller.

1. Check that unit is plugged into a live line.

2. Check line cord for continuity and replace
if defective.

3. Check fuse and replace if defective.

1. Place the OFF-ON switch in the OFF
position.

2. Disconnect the AC line cord from the AC
receptacle.

3. Check the drive motor cable connector on
the rear of the controller and insert the
connector fully into the controller
receptacle.

4. If motor still does not rotate, disconnect
the AC line cord from the AC receptacle.
Disconnect the drive motor cable connec­tor on the rear of the controller.

5. Replace motor with similar unit. Reconnect
the drive motor cable connector on the
rear of the controller. Reconnect the AC
line cord to the AC receptacle. Move the
OFF-ON switch to ON.

6. If motor still does not rotate, disconnect
the AC line cord from the AC receptacle.
Disconnect the drive motor cable
connector on the rear of the controller.

7. Replace controller with similar unit.
Reconnect the drive motor cable connector
on the rear of the controller. Reconnect the
AC line cord to the AC receptacle. Move
the OFF-ON switch to ON.

6

Motor Brush Check/Replacement
Note: Brushes should be checked every 6 months or 2000 operating hours.

1. Place the OFF-ON switch in the OFF position.

2. Disconnect the AC line cord from the AC receptacle.

3. Disconnect the drive motor cable from the receptacle on the rear of the controller.

4. Carefully unscrew each brush holder on opposite sides of the motor. Withdraw the brush, and examine it for wear.
Note: Replace both brushes if either is less than 0.300 in long from base to point. The replacement brushes

(set of 2) is P/N 07520-04.

5. Screw brushes into brush holder on each side of motor.

6. Connect motor to rear panel connector on controller.

7. Connect controller to primary power source.

Fuse Replacement

1. Place the OFF-ON switch in the OFF position.

2. Disconnect the AC line cord from the rear of the unit.

3. Remove and check the fuse located on the rear panel below the AC power connector and replace if defective.

4. Reconnect AC line cord.

TYPICAL PUMP-TO-MOTOR CONFIGURATION

Cleaning the Drive/Controller System

Keep the Drive Motor housing and the Controller enclosure clean by using a mild detergent. Avoid immersion and
excess fluid.

7

Replacement Parts

The following parts are user replaceable.

Description Part Number

Brush Caps (set of 2) 07520-03
Motor Brushes (set of 2) 07520-04
Speed Control Knob B-1083-0062
Cordset—Australia (230V units) 50001-60
Cordset—Denmark (230V units) 50001-62
Cordset—India (230V units) 50001-64
Cordset—Israel (230V units) 50001-69
Cordset—USA/Japan (115V units) 50001-68
Cordset—European (230V units) 50001-70
Cordset—British (230V units) 50001-72
Cordset—Swiss (230V units) 50001-74
Cordset—Italian (230V units) 50001-76
Cordset—USA (NEMA) (230V units) 50001-78
Fuse – International T1.6A, 250V 5 × 20 mm (230V units) 77500-11
Fuse – International T3.15A, 250V 5 × 20 mm (115V units) 77500-25

Contact your dealer if you have service needs.

SPECIFICATIONS

Output:

Speed: 40 to 3600 rpm

Maximum torque output: 2.16 kg•cm (30 oz-in)

Speed Regulation: ± 1% Line Regulation

± 2% Load Regulation
± 10% Warm-Up Drift

Display: LED (green): Power indicator

Input:

Supply Voltage Limits:
115V AC 90V AC to 130V AC, 48 Hz to 63 Hz
230V AC 180V AC to 260V AC, 48 Hz to 63 Hz

Nominal Current:

115V AC 2.3 A

230V AC 1.2 A
Construction:
Controller dimensions:
115V AC and 230V AC 16.5 cm (6.5 in) wide

19.3 cm (7.6 in) deep

8.9 cm (3.5 in) high

Controller weight:

115V AC 1.0 kg (2.3 lbs)

230V AC 1.5 kg (3.2 lbs)
Controller Enclosure Rating: IP23 per IEC 529

8

Specifications (Cont.)

Motor dimensions:

115V AC 8.6 cm (3.4 in) wide

18.0 cm (7.1 in) deep

9.9 cm (3.9 in) high

230V AC 8.6 cm (3.4 in) wide

23.9 cm (9.4 in) deep

9.9 cm (3.9 in) high

Motor Enclosure Rating: IP21 per IEC529
Motor weight:

115V AC 3.1 kg (6.8 lbs)

230V AC 3.2 kg (7.0 lbs)

Environment:

Operating Temperature: 0°C to 40°C (32°F to 104°F)
Storage Temperature: –25°C to 65°C (–13°F to 149°F)
Humidity (non-condensing): 10%–90%
Altitude: Less than 2000 m (6500 ft)
Pollution Degree: Pollution Degree 2 (Indoor use—lab, office)
Chemical Resistance: All materials withstand standard cleaning solvents.

Materials used in the construction are polyester labels,
and a combined aluminum chassis and plastic enclosure.

Compliance: 115V: UL508C, CSA C22.2, No. 14

230V (For CE Mark):
EN61010-1
(EU Low Voltage Directive) and
EN61326
(EU EMC Directive)

WARRANTY

The Manufacturer warrants this product to be free from significant deviations from published specifications. If repair or
adjustment is necessary within the warranty period, the problem will be corrected at no charge if it is not due to misuse
or abuse on your part, as determined by the Manufacturer. Repair costs outside the warranty period, or those resulting
from product misuse or abuse, may be invoiced to you.

The warranty period for this product is two (2) years from the date of purchase.

PRODUCT RETURN

To limit charges and delays, contact the seller or Manufacturer for authorization and shipping instructions before returning
the product, either within or outside of the warranty period. When returning the product, please state the reason for the
return. For your protection, pack the product carefully and insure it against possible damage or loss. Any damages
resulting from improper packaging are your responsibility.

TECHNICAL ASSISTANCE

If you have any questions about the use of this product, contact the Manufacturer or authorized seller.

9

Printed in U.S.A.

TABLE DES MATIÈRES

Intitulé Page

MESURES DE SÉCURITÉ .............................................................................................................................. 11

INTRODUCTION.............................................................................................................................................. 12

TÉMOINS ET COMMANDES .......................................................................................................................... 12

APPLICATIONS ............................................................................................................................................... 13

DESCRIPTION................................................................................................................................................. 13

INSTALLATION ET CONFIGURATION ............................................................................................................ 14

FONCTIONNEMENT ....................................................................................................................................... 15

DÉPANNAGE ET ENTRETIEN ........................................................................................................................ 15

Dépannage................................................................................................................................................... 15

Contrôle et remplacement des balais de moteur.......................................................................................... 16

Remplacement du fusible............................................................................................................................. 16

Nettoyage de l’ensemble entraînement/contrôleur ....................................................................................... 16

Pièces de rechange ..................................................................................................................................... 17

CARACTÉRISTIQUES TECHNIQUES ............................................................................................................ 17

GARANTIE ....................................................................................................................................................... 18

RETOUR DE MARCHANDISES ......................................................................................................................18

ASSISTANCE TECHNIQUE ............................................................................................................................. 18

MICROPUMP — Marque déposée de Micropump Inc., une division de Idex Corp.
RYTON — Marque déposée de Chevron Phillips Chemical Company, L.L.C.
VITON — Marque déposée de E.I. duPont DeNemours & Co.
Les marques accompagnées du symbole ® citées dans cette publication sont déposées aux États-Unis et dans d’autres pays.

10

MESURES DE SÉCURITÉ

DANGER : Des hautes tensions auxquelles on peut être exposé sont présentes dans l’ensemble

entraînement/contrôleur. Ne pas retirer le couvercle.

AVERTISSEMENTS : Débrancher le cordon d’alimentation avant de raccorder le câble du moteur

d’entraînement.

L’appareil ne comporte aucune pièce dont l’entretien peut être effectué par l’utilisateur.
Les faire entretenir par le revendeur.

FRANÇAIS

CONSEILS DE
PRUDENCE :

Ne pas obturer l’orifice d’entrée de la pompe ni faire tourner celle-ci à sec pour ne pas
risquer de l’endommager.

S’assurer que la tension du secteur correspond aux spécifications de l’appareil. Ces
appareils fonctionnent sur courant 115 V 50/60 Hz ou 230 V 50/60 Hz.

AVERTISSEMENT : LIMITATION D’UTILISATION DU PRODUIT

Ce produit n’est pas conçu ni supposé être utilisé dans les applications avec patients, y compris, entre autres, les
applications médicales et dentaires, et n’a par conséquent pas été soumis à l’agrément de la FDA.

11

INTRODUCTION

Chacun de ces ensembles moteur/contrôleur se compose d’un accouplement magnétique à couple élevé et d’un
moteur de 74,6 W cv à courant continu conçus pour entraîner les têtes de pompes MICROPUMP®. Le moteur, dont le
fonctionnement est extrêmement silencieux, est équipé de balais à longue durée de service, offre un couple accru aux
vitesses élevées, est du type fermé et à graissage permanent. L’ensemble moteur/contrôleur compense automatiquement
les changements de couple nécessaires. Le contrôleur utilise un circuit électronique de commande pour assurer une
régulation précise et fiable de la vitesse du moteur (et par conséquent du débit) grâce à un
« démarrage en douceur » et à une accélération progressive et régulière jusqu’à la vitesse sélectionnée. Le limiteur de
courant du moteur protège le système en cas de blocage du rotor et assure un verrouillage magnétique dans une vaste
plage de variations de charge. Le circuit de sortie est protégé contre une sortie involontaire en court-circuit. La
compensation du courant incorporée au moteur minimise la variation entre les vitesses à vide et à pleine charge. La
commande électronique se caractérise par une excellente régulation de la vitesse et par une immunité améliorée
contre le bruit de circuit, même lors des variations de tension du secteur et de charge.

Numéro catalogue

de l’entraînement Spécification de tension*

75211-20 90 à 130 V c.a.

75211-25 200 à 260 V c.a.

* L’intensité du courant alternatif peut être de 50 ou 60 Hz.

Cette notice traite des applications, de la description, de l’installation et de la configuration, du fonctionnement, du
dépannage et de l’entretien, et indique les caractéristiques techniques.

TÉMOINS ET COMMANDES

12

Mfg. by Thermo Fisher Scientific

Mfg. by Thermo Fisher Scientific

PANNEAU ARRIÉRE DU CONTRÔLEUR

APPLICATIONS

Chacun des ensembles moteur/contrôleur se compose d’un accouplement magnétique à couple élevé et d’un moteur
de 74,6 W à courant continu conçus pour entraîner les têtes de pompes MICROPUMP.

DESCRIPTION

Le moteur est conçu pour un montage sur table et est équipé d’un câble de 1,80 m à la norme IEC 320 permettant de
le raccorder au contrôleur. Ce moteur de 74,6 W à courant continu est fermé et à graissage permanent.

Le boîtier du contrôleur, y compris les commandes qui se trouvent sur le dessus, est long de 17,8 cm, large de 12,7 cm
et haut de 8,9 cm. Il est de conception modulaire, ce qui facilite l’accès aux commandes et le raccordement du câble du
moteur. Le contrôleur est pourvu d’un cordon d’alimentation débranchable de 1,80 m à la norme IEC 320 et équipé d’un
amplificateur de puissance à thyristor qui assure la régulation de la vitesse du moteur en fonction des paramètres
établis par l’opérateur.

13