Coleman xt260 Owner's Manual
POWERSPORTS
Never allow anyone under the age of 16 to operate this ATV.
Always wear a helmet it
could save your life!
Provincial / Municipal governments have different regulations
pertaining to owning and operating an off-road vehicle, learn the
regulations in your area.
Owner’s Manual
Read this manual thoroughly!
It contains important safety information.
Model: XT260
Warranty/Safety/Operation/Maintenance.
Read and understand the Owner’s Manual before using this ATV for the rst
time
MODEL: XT260
102011
To the Owner
Congratulations on your purchase of a Coleman Motorsports ATV. This Owner’s/
Operator’s manual will provide you information regarding safe operation, operational
instructions, maintenance and care. Fully understanding this manual and following all of the
instructions herein will provide the knowledge needed to have safe and enjoyable ATV
operation.
For questions regarding operation and maintenance of this ATV, please call Coleman
Motorsports toll free 888-405-8725.
For safety information, call Coleman Motorsports 888-405-8725
Safety - Notice to parents
This is a Category 16+ ATV. A Category 16+ ATV is a model ATV that is intended for use by
operators age 16 or older. Never allow anyone to operate this ATV who is under age 16 .
An ATV handles differently from other vehicles including motorcycles and cars. A
collision or rollover can occur quickly, even during routine maneuvers such as turning,
driving on hills and over obstacles.
Adults and children should take an ATV training course before operating an ATV for the rst
time. For a training course with an authorized instructor in your area contact your dealer or
call SVIA 1-800-887-2887
Training course
Environment
Coleman Motorsports is concerned about the environment and believes in conserving and
protecting all natural resources. For this reason , owners should recycle, trade in, or dispose
as appropriate, batteries, oil and tires.
This manual is based on the latest product information available at the time
of publication. Coleman Motorsports has a policy of continually improving its products. Due
to improvements, or other changes, there may be some discrepancies. We reserve the right to
make product changes at any time, without notice and without incurring any obligation to make
the same or similar changes to vehicles previously built or sold.
Content
Warranty.....................................................................................................................................0
Safety...................................................................................................................... 1
An ATV can be Hazardous to operate........................................................ 1
Understanding Warnings............................................................................. 4
Safety warning locations............................................................................. 6
Daily Pre-ride Inspection....................................................................................... 12
Operation Warnings.............................................................................................. 13
VIN# and engine number Location....................................................................... 30
Control and part functions.................................................................................... 31
Main switch................................................................................................... 31
Hazard light switch...................................................................................... 31
Engine start button...................................................................................... 31
Light switch................................................................................................. 32
Indicator light panel..................................................................................... 32
Throttle lever................................................................................................. 33
Front and Rear Brakes................................................................................. 34
Parking brake................................................................................................ 35
Brake uid level............................................................................................ 37
Transmission gear selctor........................................................................... 38
Engine coolant system................................................................................ 39
Coolant level........................................................................................ 39
Fuel&Oil system........................................................................................... 41
Fuel system......................................................................................... 42
Fuel valve................................................................................... 42
Fuel lter..................................................................................... 42
Oil system........................................................................................... 43
Checking the oil......................................................................... 43
Oil type........................................................................................ 43
4 wheel drive system.................................................................................... 44
Starting the engine................................................................................................ 46
Procedure for starting a cold engine.......................................................... 46
Vehicle break- in..................................................................................................... 47
Riding gear............................................................................................................. 48
Carrying loads....................................................................................................... 49
Important safeguards.................................................................................. 50
Riding..................................................................................................................... 51
Making turns................................................................................................. 52
Slippery surfaces.......................................................................................... 53
Traveling up hill............................................................................................ 54
Side hilling.................................................................................................... 55
Traveling Downhill............................................................................................................ 56
Turning around on a hill................................................................................................... 57
Crossing streams............................................................................................................. 58
Trail obstacles.................................................................................................................. 60
Backing up........................................................................................................................ 61
Parking on an incline....................................................................................................... 62
CVT transmission System...........................................................................................................63
Adjusting........................................................................................................................... 64
Low range.......................................................................................................................... 65
High range......................................................................................................................... 65
Battery........................................................................................................................................... 66
Exhaust system........................................................................................................................... 69
Spark arrestor................................................................................................................... 69
Cleaning spark arrestor......................................................................................... 69
Maintenance................................................................................................................................. 70
Periodic maintenance schedule...................................................................................... 71
Periodic maintenance Record......................................................................................... 80
Handlebar adjustment...................................................................................................... 81
Wheel nut Torque specications..................................................................................... 82
Rear spring adjustment.................................................................................................... 83
Air lter service................................................................................................................. 83
Steering inspection...........................................................................................................84
Toe alignment check......................................................................................................... 84
Front brakes...................................................................................................................... 85
Rear and Auxiliary Brake................................................................................................. 86
Caruretor/Engine idle RPM Adjustment......................................................................... 87
Throttle cable free play adjustment................................................................................ 87
Spark plug......................................................................................................................... 88
Oil and Filter change........................................................................................................ 89
Transmission lubrication................................................................................................. 90
Transmission oil change procedure.................................................................... 91
Rear gearcase Lubrication.............................................................................................. 92
Oil change procedure............................................................................................ 92
Wheels/Tires..................................................................................................................... 93
Important safeguards............................................................................................ 93
Wheel installation.................................................................................................. 94
Tire inspection........................................................................................................ 94
Headlight lamp replacement............................................................................................ 95
Taillight /brake light lamp replacement........................................................................... 96
Indicator lamp replacement............................................................................................. 97
High beam Headlight adjustment.................................................................................... 97
Cleaning your ATV............................................................................................................ 98
Storage tips....................................................................................................................... 99
Transporting...................................................................................................................... 100
Troubleshooting.......................................................................................................................... 101
Tools............................................................................................................................................ 108
Specications.............................................................................................................................. 109
Wiring diagram.............................................................................................................................112
Coleman Motorsports LIMITED WARRANTY
This Warranty is NOT the Emissions Control Warranty
Please note this is a general Limited Warranty for this product. It IS NOT an Emissions
Control Warranty. Please see the Emissions Control Warranty in this manual.
The Warranty
Coleman Motorsports Inc offers the following warranty to the initial purchaser of this new
Coleman Motorsports product. The initial purchaser is dened as the rst person to
purchase a new Coleman Motorsports product from an Authorized Retailer of Coleman
Motorsports products.
The limited warranty period for this product is 90 days from the date of purchase shown on
the original sales receipt.
What is a Defect?
The Product is warranted to be free from manufacturing defects in material and workmanship
for a period of 90 days from the date of purchase shown on the sales receipt. During this
period of time Coleman Motorsports will, at its option, either repair or replace any original
Coleman Motorsports part which is covered by this warranty and is proven to be defective in
workmanship or material.
To qualify for this warranty the part:
1. Must have been purchase from Coleman Motorsports or from an authorized Coleman
Motorsports Retailer.
2. This warranty does not apply to any vehicle which is used in competition or used in a
manner not consistent with the normal and proper intended use for the vehicle. This vehicle
is not intended for rental or commercial use.
Who Can Perform Repairs Under this Warranty?
Repairs under this warranty should be performed by an authorized Coleman Motorsports
retailer or comparable servicing dealer.
How to get service under this warranty
To get warranty service call Coleman Motorsports at 888-405-8725 for the location of your
local servicing retailer / dealer. Please do not return the product to the retailer where the
product was purchased unless instructed to do so by Coleman Motorsports. The retailer of
this product does not make any warranty of its own and has no authority to implement this
warranty on behalf of Coleman Motorsports without the approval of Coleman Motorsports. A
COPY OF YOUR SALES RECEIPT IS REQUIRED FOR WARRANTY SERVICE.
What this Warranty Does Not Cover
This warranty does not cover the following
1. Damage due to lack or improper maintenance as described in this manual.
2. Damage which is caused by normal use and not caused by a defect in materials or
workmanship.
3. Use of the product which is not consistent with the intended use as described in the
operating instructions.
4. Any expendable maintenance item which need replacement or service as part of normal
maintenance, unless such items have defects in material or workmanship which cause
failure or premature wear.
5. Any product which has been altered or modied in a manner not consistent with the
original design of the product or in a manner not approved by Coleman Motorsports.
6. Tires
7. Damage or failures due to abuse, neglect, or misuse of the product.
Limitations of this Warranty
This warranty does not cover and Coleman Motorsports disclaims any responsibility for:
1. Loss of time or loss of use of the product.
2. Transportation costs to and from the authorized center.
3. Other loss or damage to other equipment or personal items.
Length of Implied Warranties
Any implied warranties are limited to the duration set forth in this warranty. Coleman
Motorsports does not make any claim as to the merchantability or tness for a particular purpose which would extend longer than the duration of this written warranty.
Check you State Laws as some State Laws do not allow limitations as to the duration of an
implied warranty. Some States may also not allow limitation or exclusions based on
incidental or consequential damages.
AN ATV CAN BE HAZARDOUS TO OPERATE. An ATV
handles differently from other vehicles including motorcycles and
cars. A collision or rollover can occur quickly, even during routine
maneuvers such as turning and driving on hills or over obstacles,
if you fail to take proper precautions.
SERIOUS INJURY OR DEATH can result if
you do not follow these instruction.
l Read this manual and all labels carefully and follow the
operating procedures described.
l Never operate an ATV without proper instruction. Take a
training course. Beginners should receive training from a
certified instructor. Contact an authorized ATV dealer to find
out about the training courses nearest you.
l Never allow anyone who is not an adult to operate this ATV.
l Never permit a guest to operate this ATV unless the guest
has read this manual and all product labels, and ha
completed a certified training course.
l Always avoid operating an ATV on any paved surfaces,
including sidewalks, driveways, parking lots and streets.
l Never operating an ATV without wearing an approved helmet
that fits properly. You should also wear eye protection
(goggles or face shield), gloves, boots, long-sleeved shirt or
jacket, and long pants.
l Never consume alcohol or drugs before or while operating
this ATV.
l Never operate at excessive speeds. Always travel at a speed
which is proper for the terrain, visibility and operating
conditions, and your experience.
l Never attempt wheelies, jumps or other stunts.
l Always inspect your ATV each tine you use it to make sure it
is in safe operating condition, always follow the inspection
and maintenance procedures and schedules described in this
manual.
l Always keep both hands on the handlebars and both feet on
the footrests of the ATV during operation.
1
l Always go slowly and be extra careful when operating on
unfamiliar terrain. Always be alert to changing terrain
conditions when operating the ATV.
l Never operate on excessively rough, slippery or loose terrain.
l Always follow proper procedures for turning as described in
this manual. Practice turning at low speeds before attempting
to turn at faster speeds. Do not turn at excessive speed.
l Always have the ATV checked by an authorized dealer if it
has been involved in an accident.
l Never operate ATV on hills too steep for the ATV or for your
abilities. Practice on smaller hills before attempting larger
hills.
l Always follow proper procedures for climbing hills as
described in this manual. Check the terrain carefully before
you start up any hill. Never climb hills with excessively
slippery or loose surface. Shift your weight forward. Never
open throttle suddenly or make sudden gear changes. Never
go over the top of any hill at high speed.
l Always follow proper procedures for going down hills and for
braking on hills as described in this manual. Check the terrain
carefully before you start down any hill. Shift your weight
backward. Never go down a hill at high speed. Avoid going
down a hill at an angle which would cause the vehicle to lean
sharply to one side. Go straight down the hill where possible.
l Always follow proper procedures for crossing the side of a hill
as described in this manual. Avoid hills with excessively
slippery or loose surfaces. Shift your weight to the up side of
the ATV. Never attempt to turn the ATV around on any hill
until you have mastered the turning technique described in
this manual on level ground. Avoid crossing the side of a
steep hill if possible.
l Always use proper procedures if you stall or roll backwards
when climbing a hill. To avoid stalling, maintain a steady
speed when climbing a hill. If you stall or roll backwards,
follow the special procedure for braking described in this
manual. Dismount on the uphill side or to either side if pointed
straight uphill. Turn the ATV around and remount, following
the procedure described in this manual.
2
l Always check for obstacles before operating in a new area.
Never attempt to operate over large obstacles, such as large
rocks or fallen trees. Always follow proper procedures when
operating over obstacles as described in this manual.
l Always be careful of skidding of sliding. On slippery surfaces,
such as ice, go slowly and be very cautious in order to reduce
the chance of skidding or sliding out of control.
l Avoid operating the ATV through deep or fast flowing water.
Avoid water which exceeds the recommended maximum
depth, go slowly, balance your weight carefully avoiding
sudden movements, maintain a slow and steady forward
motion, do not make sudden turns or stops, and do not make
sudden throttle changes.
l Wet brakes may have reduced stopping ability. Test your
brakes after leaving water. If necessary apply them lightly
several times to let friction dry out the pads.
l Always be sure there are no obstacles or people behind you
when you operate in reverse. When it is safe to proceed in
reverse, go slowly. Avoid turning at sharp angles in reverse.
l Always use the size and type tires specified in this manual.
Always maintain proper tire pressure as described in this
manual.
l Never modify an ATV through improper installation or use of
accessories
l Never exceed the stated load capacity for an ATV. Cargo
should be properly distributed and securely attached. Reduce
speed and follow instructions in this manual for carrying
cargo or pulling a trailer. Allow greater distance for braking.
3
2. UNDERSTANDING WARNINGS
ATTENTION:
This is an ADULT VEHICLE ONLY: not a toy. READ AND
OPERATION.
KNOW YOUR VEHCLE BEFORE YOU BEGING RIDING!
Read this manual thoroughly referring to the various areas which
are being discussed on your machine. Operating this vehicle
carries with it responsibilities for your personal safety, the safety
of others, and the protection of our environment.
NOTE: Illustrations used in this manual are for general
representation only. Your model may differ.
4
UNDERSTAND WARNINGS AND OWNER’S MANUAL BEFORE
2. UNDERSTANDING WARNINGS
SAFETY ALERT
WARNINGS identify special instructions or procedures
which, if not correctly followed, could result in personal
injury, or loss of life. Read all WARNINGS in this manual care
fully. Follow their instructions to remain safe.
The following precautionary signal words are used throughout
this manual to convey the following messages:
This is the safety alert symbol. When you see this
symbol on your machine or in this manual, be alert
involved!
WARNING
Indicates a potential hazard which could result in
severe injury or death.
CAUTION
Indicates a potential hazard which may result in
minor personal injury or damage to the ATV.
CAUTION
Indicates a situation that can result in damage to the
machine.
NOTE The word “NOTE” in this manual will alert you to
key information or instructions.
5
t
o the potential for personal injury. Your safe
ty
NOTE：
Warning decals have been placed on the vehicle for your
protection. Read and follow the instructions on each decal
carefully. In the event any decal becomes illegible or comes off,
contact your dealer for a replacement.
NOTE: No.15 ONLY FOR 4WD
No.16 ONLY FOR 4WD
6
3.SAFETY WARNING
3.SAFETY WARNING
1.
2.
3.
7
3.SAFETY WARNING
4.
8
3.SAFETY WARNING
5. 6.
7. 9
8.
9
3.SAFETY WARNING
10.
11.
12.
13
10
3.SAFETY WARNING
14.
15.
* ONLY FOR 4WD
16.
* ONLY FOR 4WD
17．
11
4. DAILY PRE-RIDE INSPECTION
WARNING
You must inspect your ATV each time before riding to ensure it is
in proper working order. If proper inspection is not done, severe
injury or death could result.
working order each time you ride.
Item/Inspection procedure
1. Tire-check condition and pressures.
3. All brakes-check operation, adjustment and fluid level
(includes auxiliary brake).
4. Throttle-check for free operation and closing.
5. Headlight / Taillight / Brake light-check operation of all
indicator lights and switches.
6. Engine stop switch-check for proper function.
7. Wheels-check for tightness of wheel nuts and axle nuts; check
that axle nuts are secured by cotter pins.
9. Steering-check for free operation noting any unusual
looseness in any area.
10. Loose parts-visually inspect vehicle for any damaged
components or loose nuts/bolts or fasteners.
11. Operators helmets, goggles and clothing.
12. Engine coolant check for proper level at the recovery bottle.
12
Use the following checklist to verify your machine is in proper
2. Fuel tank-fill the fuel tank to its proper level.
8. Air cleaner element-check for dirt; clean or replace.
WARNING
POTENTIAL HAZARD
Operating this ATV without proper instruction.
WHAT CAN HAPPERN
The risk of an accident is greatly increased if operator does not
know how to operate the ATV properly in different situations and
on different types of terrain.
HOW TO AVOID THE HAZARD
Beginning and inexperienced operators should complete the
described in the Owner’s Manual.
For more information about the training course, contact an
authorized ATV dealer.
WARNING
POTENTIAL HAZARD
Operating this ATV without wearing an approved helmet, eye
protection and protective clothing.
WHAT CAN HAPPERN
Operating without an approved helmet increases your chances of
a severe head injury or death in the event of an accident.
Operating without eye protection can result in an accident and
HOW TO AVOID THE HAZARD
Always wear an approved helmet which fits properly.
You should also wear: eye protection (goggles or face shield);
gloves; boots; long-sleeved shirt or jacket; and long pants.
13
5. OPERATION WARNINGS
certified training course. They should then practice regularly techniques
increases your chances of a severe injury.
5. OPERATION WARNINGS
WARNING
POTENTIAL HAZARD
Carrying a passenger on this ATV.
WHAT CAN HAPPERN
Greatly reduces your ability to balance and control this ATV.
Could cause an accident, resulting in harm to you and /or your
passenger.
HOW TO AVOID THE HAZARD
Never carry a passenger.
14
5. OPERATION WANINGS
WARNING
POTENTIAL HAZARD
parking lots, and driveways.
WHAT CAN HAPPERN
Paved surfaces may seriously affect handling and control of the
ATV, and may cause the vehicle to go out of control.
HOW TO AVOID THE HAZARD
Avoid operating the ATV on pavement.
15
Operating this ATV on paved surfaces, including sidewalks, paths,
WARNING
POTENTIAL HAZARD
Operating this ATV after consuming alcohol or drugs.
WHAT CAN HAPPERN
Could seriously affect your judgment.
Could cause you to react more slowly.
Could affect your balance and perception.
Could result in an accident.
HOW TO AVOID THE HAZARD
Never consume alcohol or drugs before or while driving this ATV.
16
5. OPERATION WARNINGS
WARNING
POTENTIAL HAZARD
Operating this ATV at excessive speeds.
WHAT CAN HAPPERN
Increases your chances of losing control of the ATV, which can
result in an accident.
HOW TO AVOID THE HAZARD
Always travel at a speed which is proper for the terrain, visibility
and operating conditions; and your experience.
17
5. OPERATION WARNINGS
WARNING
POTENTIAL HAZARD
Attempting wheelies, jumps and other stunts.
WHAT CAN HAPPERN
Increases the chance of an accident, including an overturn.
HOW TO AVOID THE HAZARD
Never attempt stunts, such as wheelies or jumps.
18
5. OPERATION WARNINGS
WARNING
POTENTIAL HAZARD
Failure to inspect the ATV before operating.
WHAT CAN HAPPERN
Increases the possibility of an accident or equipment damage.
HOW TO AVOID THE HAZARD
Always inspect your ATV each time you use it to make sure the
ATV is in safe operating condition.
Always follow the inspection and maintenance procedures and
schedules described in the Owner’s Manual.
WARNING
POTENTIAL HAZARD
Removing hand from handlebars or feet from footrests during
operation.
Removing even one hand or foot can reduce your ability to
control the ATV or could cause you to lose your balance and fall
off the ATV. If you remove a foot from the footrest, your foot or leg
may come into contact with the rear wheels. Which could injure
you or cause an accident.
HOW TO AVOID THE HAZARD
Always keep both hands on the handlebars and both feet on the
footrests of your ATV during operation.
19
5. OPERATION WARNINGS
WHAT CAN HAPPEN
WARNING
POTENTIAL HAZARD
Failure to use extra care when operating this ATV on unfamiliar
terrain.
You can come upon hidden rocks, bumps, or holes, without
enough time to react.
Could result in the ATV overturning or going out of control.
HOW TO AVOID THE HAZARD
Go slowly and be extra careful when operating on unfamiliar
terrain.
Always be alert to changing terrain conditions when operating the
ATV.
20
5. OPERATION WARNINGS
WHAT CAN HAPPEN
5. OPERATION WARNINGS
WARNING
POTENTIAL HAZARD
Failure to use extra care when operating on excessively rough,
slippery or loose terrain.
Could cause loss of traction or vehicle control, which could result
in an accident, including an overturn.
HOW TO AVOID THE HAZARD
Do not operate on excessively rough, slippery or loose terrain
until you have learned and practiced the skills necessary to
control the ATV on such terrain.
Always be especially cautious on these kinds of terrain.
WARNING
POTENTIAL HAZARD
Climbing hills improperly.
Could cause loss of control or cause ATV to overturn.
HOW TO AVOID THE HAZARD
Always follow proper procedures for climbing hills as described
in the Owner’s Manual.
Always check the terrain carefully before you start up any hill.
Never climb hills with excessively slippery or loose surfaces.
Shift your weight forward.
Never open the throttle suddenly. The ATV could flip over
backwards.
Never go over the top of any hill at high speed. An obstacle, a
side of the hill.
21
sharp drop, another vehicle or person could be on the other
WHAT CAN HAPPEN
WHAT CAN HAPPEN
5. OPERATION WARNINGS
WARNING
POTENTIAL HAZARD
Turning improperly.
ATV could go out of control, causing a collision or overturn.
HOW TO AVOID THE HAZARD
Always follow proper procedures for turning as described in the
Owner’s Manual.
WARNING
POTENTIAL HAZARD
Operating on excessively steep hills.
The vehicle can overturn more easily on extremely steep hills
than on level surfaces or small hills.
HOW TO AVOID THE HAZARD
Never operate the ATV on hills too steep for the ATV or for your
abilities.
Practice on smaller hills before attempting large hills.
Never operate ATV on hills steeper than 15％.
22
WHAT CAN HAPPEN
WHAT CAN HAPPEN
5. OPERATION WARNINGS
WARNING
POTENTIAL HAZARD
Going down a hill improperly.
Could cause loss of control or cause ATV to overturn.
HOW TO AVOID THE HAZARD
Always follow proper procedures for going down hills as
described in the Owner’s Manual. NOTE: A special technique is
required when braking as you go downhill.
Shift your weight backward.
Never go down a hill at high speed.
Avoid going down a hill at an angle which would cause the vehicle
to lean sharply to one side. Go straight down the hill where
possible.
WARNING
POTENTIAL HAZARD
Improperly crossing hills or turning on hills.
Could cause loss of control or cause ATV to overturn.
HOW TO AVOID THE HAZARD
Never attempt to turn the ATV around on any hill until you have
mastered the turning technique as described in the Owner’s
Manual on level ground. Be very careful then turning on any hill.
Avoid crossing the side of a steep hill if possible.
When crossing the side of a hill:
Always follow proper procedures as described in the Owner’s
Manual.
Shift your weight to the uphill side of the ATV.
23
Always check the terrain carefully before you start down any hill.
Avoid hills with excessively slippery or loose surfaces.
WHAT CAN HAPPEN
WHAT CAN HAPPEN
WARNING
POTENTIAL HAZARD
Stalling, rolling backwards or improperly dismounting while
climbing a hill.
Could result in ATV overturning.
HOW TO AVOID THE HAZARD
Maintain steady speed when climbing a hill.
If you lose all forward speed:
Keep weight uphill.
Apply the brakes.
Lock parking brake after you are stopped.
If you begin rolling backwards:
Keep weight uphill; never apply engine power.
Never apply the rear brake while rolling backwards.
Apply the single-lever brake gradually.
When fully stopped, apply rear brake as well, and then lock
parking brake.
Dismount on uphill side, or to either side if pointed straight uphill.
Turn the ATV around and remount following the procedure
described in the Owner’s Manual.
24
5. OPERATION WARNINGS
WHAT CAN HAPPEN
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