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TECHNICAL GUIDE
96% TWO STAGE VARIABLE SPEED
GAS-FIRED RESIDENTIAL
MULTI-POSITION GAS FURNACES
MODELS: TM9V
NATURAL GAS
60 - 120 MBH INPUT
Due to continuous product improvement,
specifications are subject to change without notice.
Visit us on the web at www.york.com for the most
up-to-date technical information.
Additional efficiency rating information can
be found at www.gamanet.org.
EFFICIENCY
RATING
CERTIFIED
ISO 9001
Certified Quality
Management System
WARRANTY
Lifetime limited warranty on both heat exchangers to the original purchaser; a 20-year limited warranty from original installation date to subsequent purchaser.
10-year warranty on the heat exchanger in commercial applications.
5-year limited parts warranty.
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
444556-CTG-A-0209
DESCRIPTION
These compact units employ induced combustion, reliable hot
surface ignition and high heat transfer aluminized tubular heat
exchangers. The units are factory shipped for installation in
upflow or horizontal applications and may be converted for
downflow applications.
These furnaces are designed for residential installation in a
basement, closet, alcove, attic, recreation room or garage and
are also ideal for commercial applications. All units are factory
assembled, wired and tested to assure safe dependable and
economical installation and operation.
These units are Category IV listed and may be vented either
through side wall or roof applications using approved plastic
combustion air and venr piping.
FEATURES
• Two stage heating operation includes two stage gas valve,
two stage inducer operation and variable speed ECM blower
operation. Adjustable delay timer allows two stage operation
with a single stage thermostat.
• Easily applied in upflow, horizontal left or right, or downflow
installation with minimal conversion necessary.
• Compact, easy to install, ideal height 33" tall cabinet.
• ECM variable speed drive for cooling SEER enhancement,
improved comfort with optional airflow delay profiles, and
continuous fan options for IAQ performance.
• Easy access to controls to connect power/control wiring.
• Built-in, high level self diagnostics with fault code display.
• Low unit amp requirement for easy replacement application.
• All models are convertable to use propane (LP) gas.
• Electronic Hot Surface Ignition saves fuel cost with
increased dependability and reliability.
• 100% shut off main gas valve for extra safety.
• 24V, 40 VA control transformer and blower relay supplied for
add-on cooling.
• Hi-tech tubular aluminized steel primary heat exchanger with
stainless steel tube/aluminum fin secondary heat exchanger
for outstanding efficiency.
• Solid removable bottom panel allows easy conversion.
• Airflow leakage less than 1% of nominal airflow for
ductblaster conditions.
• No knockouts to deal with, making installation easier.
• Movable duct connector flanges for application flexibility.
• Quiet inducer operation, burner, and blower operation.
• Inducer rotates for easy conversion of venting options.
• Fully supported blower assembly for easy access and
removal of blower.
• External air filters used for maximum flexibility in meeting
customers IAQ needs.
• Insulated blower compartment for thermal and acoustic
performance.
• 1/4 turn knobs provided for easy independent door removal.
• Internal condensate trap design (patent pending) provides
condensate management options, easy visual operation
check, and is self priming to prevent nuisance problems.
• Protection included from air intake, exhaust vent or
condensate blockage.
• Venting applications maybe installed as either 2 pipe sealed
combustion or single pipe vent using indoor combustion air.
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444556-CTG-A-0209
FRONT
33
A
LEFT SIDE
Combustion Air Inlet
Condensate Drain
(Downflow)
Vent Outlet
Thermostat
Wiring
28.5”
Gas Pipe
Entry
Electrical
Entry
Condensate
Drain
Thermostat
Wiring
RIGHT SIDE
Vent Outlet
Condensate Drain
(Downflow)
14”
1”
1.5”
23”
Combustion Air Inlet
Gas Pipe
Entry
Electrical
Entry
Condensate
Drain
Optional Return Air
Cutout (Either side)
29.5”
C
SUPPLY END
.56”
.56”
20”
B
3”
23.8”
.56”
Combustion
Air Inlet
Vent
Outlet
RETURN END
B
24.25”
Cabinet & Duct Dimensions
Model
Nominal
CFM (m
3
/min)
Cabinet
Size
Cabinet Dimensions (Inches)
ABC Lbs
TM9V060B12MP11 1200 B 17 1/2 16 3/8 13 1/4 122
TM9V080B12MP11 1200 B 17 1/2 16 3/8 13 1/4 126
TM9V080C16MP11 1600 C 21 19 7/8 16 1/2 136
TM9V100C16MP11 1600 C 21 19 7/8 18 1/4 142
TM9V100C20MP11 2000 C 21 19 7/8 18 1/4 145
TM9V120D20MP11 2000 D 24 1/2 23 3/8 21 3/4 156
Approximate
Operating Weights
Ratings & Physical / Electrical Data
Input
Model
TM9V060B12MP11 60/39 58/37 9 96 35 - 65 35 - 65
TM9V080B12MP11 80/52 77/50 9 96 35 - 65 30 - 60
TM9V080C16MP11 80/52 77/50 12 96 35 - 65 35 - 65
TM9V100C16MP11 100/65 96/62 12 96 35 - 65 30 - 65
TM9V100C20MP11 100/65 96/62 14 96 35 - 65 35 - 65
TM9V120D20MP11 120/78 115/75 14 96 35 - 65 35 - 65
Model
High/Low
MBH MBH Amps % °F °F
Max. Outlet
Air Temp.
°F HP Amps In.
TM9V060B12MP11 170 1/2 7 11 x 8 15 14
TM9V080B12MP11 175 1/2 7 11 x 8 15 14
TM9V080C16MP11 175 3/4 10.2 11 x 10 15 14
TM9V100C16MP11 175 3/4 10.2 11 x 10 15 14
TM9V100C20MP11 175 1 12.7 11 x 11 20 12
TM9V120D20MP11 170 1 12.7 11 x 11 20 12
Annual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE Test procedures.
Wire size and over current protection must comply with the National Electrical Code (NFPA-70-latest edition) and all local codes.
The furnace shall be installed so that the electrical components are protected from water.
2 Johnson Controls Unitary Products
Output
High/Low
Total
Unit
AFUE
High Fire
Air Temp. Rise
Blower Blower Size
Max.
Over-current
Protect
Low Fire
Air Temp. Rise
Min. Wire Size
(awg) @ 75 ft.
One Way
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444556-CTG-A-0209
FILTER PERFORMANCE
The airflow capacity data published in the “Blower Performance” table listed above represents blower performance
WITHOUT filters.
All applications of these furnaces require the use of field
installed air filters. All filter media and mounting hardware or
provisions must be field installed external to the furnace cabinet. DO NOT attempt to install any filters inside the furnace.
NOTE: Single side return above 1800 CFM is approved as long
as the filter velocity does not exceed filter manufacturer ’s recommendation and a transition is used to allow use on a 2 0x25
filter.
Recommended Filter Sizes (High velocity 600 FPM)
CFM
1200 B 16 x 25 16 x 25
1600 C 16 x 25 20 x 25
2000 C (2) 16 x 25 20 x 25
2000 D (2) 16 x 25 22 x 25
NOTES:
1. Air velocity through throwaway type filters may not exceed 300 feet
per minute (91.4 m/min). All velocities over this require the use of
high velocity filters.
2. Do not exceed 1800 CFM using a single side return and a 16x25 filter. For CFM greater than 1800, yo u may use t wo si de ret urns or one
side and the bottom or one return with a transition to allow use of a
20x25 filter.
Cabinet
Size
Side
(in)
Bottom
(in)
Unit Clearances to Combustibles
Application Upflow Downflow Horizontal
Top 1" 0" 0"
Vent 0" 0" 0"
Rear 0" 0" 0"
Side 0" 0" 1"
Front* 0" 0" 0"
1
Floor Combustible
Closet Yes Yes Yes
Line Contact No No Yes
1. For combustible floors only when used with special sub-base.
* - 24" clearance in front and 18" on side recommended for service access.
All furnaces approved for alcove and attic installation.
Combustible
Combustible
ACCESSORIES
PROPANE (LP) CONVERSION KIT -
S1-1NP0347 - All Models
This accessory conversion kit may be used to convert natural
gas (N) units for propane (LP) operation.
CONCENTRIC VENT TERMINATION -
S1-1CT0302 (2") & S1-1CT0302-636 (2")
S1-1CT0303 (3") & S1-1CT0303-636 (3")
For use through rooftop, sidewall. Allows combustion air to
enter and exhaust to exit through single common hole. Eliminates unslightly elbows for a cleaner installation.
SIDEWALL VENT TERMINATION KIT -
S1-1HT0901 (3")
S1-1HT0902 (2")
For use on sidewall, two-pipe installations only. Provide a more
attractive termination for locations where the terminal is visable
on the side of the home.
CONDENSATE NEUTRALIZER KIT - 1NK0301
Neutralizer cartridge has a 1/2" plastic tube fittings for installation in the drain line. Calcium carbonate refill media is also
available from the Source 1 Parts (p/n 026-30228-000).
SIDE RETURN FILTER RACKS -
S1-1SR0200 - All Models
S1-1SR0402 - All Models
BOTTOM RETURN FILTER RACKS -
S1-1BR0517 or 1BR0617 - For 17-1/2” cabinets
S1-1BR0521 or 1BR0621 - For 21” cabinets
S1-1BR0524 or 1BR0624 - For 24-1/2” cabinets
1BR05xx series are galvanized steel filter racks. 1BR06xx are
pre-painted steel filter racks to match the appearance of the furnace cabinet.
COMBUSTIBLE FLOOR BASE KIT -
For installation of these furnaces in downflow applications
directly onto combustible flooring material, These kits are
required to prevent potential overheating situations.tible floor
base kit provides access for combustible airflow.
S1-1CB0517 - For 17-1/2” cabinets
S1-1CB0521 - For 21” cabinets
S1-1CB0524 - For 24-1/2” cabinets
EAC TRANSITION KITS -
For installation of EAC accessories with these furnaces to provide easy transition of return airflow through the EAC to get the
proper sealing and reduced airflow leakage.
S1-1TK1001 - For all models using side return
S1-1TK1017 - For 17-1/2” cabinets using bottom return
S1-1TK1021 - For 21” cabinets using bottom return
S1-1TK1024 - For 24-1/2” cabinets using bottom return
HIGH ALTITUDE PRESSURE SWITCHES -
For installation where the altitude is less than 5,000 feet it is not
required that the pressure switch be changed. For altitudes
above 5,000 feet, see kits below.
S1-1PS3306 - 080
S1-1PS3307 - 060
S1-1PS3302 - 100, 120
ROOM THERMOSTATS - A wide selection of compatible thermosets are available to provide optimum performance and features for any installation.
1H/1C, manual change-over electronic non-programmable thermostat.
1H/1C, auto/manual changeover, electronic programmable,
deluxe 7-day, thermostat.
1H/1C, auto/manual changeover, electronic programmable.
* For the most current accessory information, refer to the price
book or consult factory.
Johnson Controls Unitary Products 3
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AIR FLOW DATA
HIGH / LOW SPEED COOLING AND HEAT PUMP CFM
060B12 080B12 Jumper Settings
High Low High Low COOL Tap ADJ Tap*
1343 865 1320 882 A B
1116 727 1093 755 B B
1235 791 1203 810 A A
1026 661 1001 693 B A
1079 709 1080 730 A C
889 590 880 641 C B
900 599 910 642 B C
787 531 803 585 D B
814 542 836 597 C A
712 490 738 557 D A
725 499 749 561 C C
641 456 682 529 D C
080C16 100C16 Jumper Settings
High Low High Low COOL Tap ADJ Tap*
1787 1171 1818 1192 A B
1503 987 1545 1030 B B
1620 1053 1661 1083 A A
1405 914 1427 936 B A
1462 964 1497 991 A C
1217 785 1234 819 C B
1245 818 1265 832 B C
940 608 977 648 D B
1091 702 1116 728 C A
852 551 884 572 D A
983 626 1019 666 C C
764 544 791 519 D C
100C20 120D20 Jumper Settings
High Low High Low COOL Tap ADJ Tap*
2019 1290 2006 1397 A B
1790 1174 1687 1131 B B
1818 1195 1845 1282 A A
1630 1068 1552 1050 B A
1649 1082 1694 1157 A C
1269 848 1502 1011 C B
1432 956 1400 944 B C
1078 704 1365 922 D B
1169 770 1364 931 C A
986 638 1232 808 D A
1062 685 1225 808 C C
866 576 1117 718 D C
HIGH / LOW HEAT CFM
060B12 80B12 Jumper Settings
High Low High Low HEAT Tap ADJ Tap*
1364 843 1433 945 A Any
1253 745 1320 887 B Any
1102 660 1223 840 C Any
1014 607 1134 768 D Any
80C16 100C16 Jumper Settings
High Low High Low HEAT Tap ADJ Tap*
1684 1095 1795 1171 A Any
1542 1011 1585 1047 B Any
1426 927 1420 929 C Any
1289 832 1201 785 D Any
100C20 120D20 Jumper Settings
High Low High Low HEAT Tap ADJ Tap*
2194 1417 1937 1323 A Any
1999 1290 1757 1199 B Any
1799 1182 1594 1062 C Any
All CFM’s are shown at 0.5” w.c. external static pressure.These units have variable sp eed motors that automat ically adjust to provide const ant CFM from 0.0” to 0.6” w.c.
static pressure. From 0.6” to 1.0” static pressure, CFM is reduced by 2% per 0.1” increase in static. Operation on duct systems with greater than 1.0” w.c. external static
pressure is not recommended.
NOTE: At some settings, LOW COOL and/or LOW HEAT airflow may be lower that what is required to operate an airflow switch on certain models of electroni c air cleaners. Consult the instructions for the electronic air cleaner for further det ails.
* The ADJ “D” tap should not be used.
1614 1062 1429 957 D Any
Subject to change without notice. Printed in U.S.A. 444556-CTG-A-0209
Copyright © 2008 by Johnson Controls, Inc. All rights reserved. Supersedes: Nothing
Johnson Controls Unitary Products
5005 York Drive
Norman, OK 73069
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