Coleman Roto Spa, Roto Owner's Manual

LTR50001136, Rev. A unreleased
Preparing for Your New Portable Spa
Chemical Safety.........................20
Planning the Best Location .................3
Preparing a Good Foundation ...............3
Location of Electrical Cord .................4
110V / 60 Hz Electrical Installation ..........4
Testing the GFCI .........................4
110V to 220V Conversion ..................5
240 Volt Electrical Installation ..............6
High Power Conguration..................7
GFCI Wiring Diagram .....................8
230V / 50 Hz Electrical Installation ..........9
RCD Wiring Diagram .....................10
Filling and Powering Up Your Portable Spa ...11
Operating Your Spa
Electronic Control Operation ..............12
Diagnostic Messages .....................14
Adjusting Jets ..........................16
Clear Water Plan
The Key to Clear Water ...................17
Testing and Adjusting Spa Water ...........18
Ozonator ..............................20
Bather Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Filter Cleaning ..........................21
Starting the Spa with Fresh Water ..........21
Troubleshooting Water Clarity Problems .....22
Cleaning and Maintenance
Removing the Access Panel ...............23
Draining Your Portable Spa ...............23
Winterizing (Cold Climate Draining) ........24
Installing Cover Latches ..................24
Covering Your Spa .......................25
Cleaning and Replacing the Filter...........25
Cleaning Your Spa .......................25
Removing and Tightening the Jets..........26
Maintenance Schedule ...................27
Replacement Parts ......................28
Troubleshooting ........................32
Sanitation..............................19
Shocking the Water......................20
Copyright 2013 LMS, Inc. All rights reserved. Duplication without written consent is strictly prohibited.
, , and Coleman® are registered trademarks. Used under license. ©2011-2013 The Coleman Company, Inc.
Due to continuous improvement programs, all models, operation, and/or specica­tions are subject to change without prior notice.
LTR50001136, Rev. A unreleased 100-xxxx
Limited Warranty........................35
Warranty Registration....................38
CONTACT INFORMATION
For customer service, please contact your autho­rized dealer immediately. If you need additional information and/or assistance, contact:
LMS Customer Service Department 1462 East Ninth Street Pomona, CA 91766.
Telephone: 909-623-8781 Fax: 909-629-3890
Important Safety Instructions
READ AND FOLLOW ALL INSTRUCTIONS.
1
Read This First!
WARNING:
To reduce the risk of injury, do not permit children to use this product unless they are closely supervised at all times.
DANGER -- Risk of accidental drowning:
Do not allow children to be in or around a spa unless a responsible adult supervises them. Keep the spa cover on and locked when not in use. See instructions enclosed with your cover for locking procedures.
DANGER -- Risk of electric shock:
Install the spa at least 5 feet (1.5 meters) from all metal surfaces. As an alternative, a spa may be in­stalled within 5 feet of metal surfaces if each metal surface is permanently bonded by a minimum #8 AWG solid copper conductor to the outside of the spa’s control box.
WARNING -- To reduce the risk of injury:
The spa water should never exceed 104˚F (40˚C). Water temperatures between 100˚F (38˚C) and 104˚F (40˚C) are considered safe for a healthy adult.
Lower water temperatures are recommended for young children and when spa use exceeds 10 min­utes.
DANGER -- Risk of injury:
The suction  ttings in this spa are sized to match the speci c water  ow created by the pump. Should the need arise to replace the suction  ttings, or the pump, be sure the  ow rates are compatible.
Never operate the spa if the suction  tting or  lter
baskets are broken or missing. Never replace a suc-
tion  tting with one that is rated less than the  ow rate marked on the original suction  tting.
DANGER -- Risk of electric shock:
Do not permit any external electrical appliances, such as lights, telephones, radios, televisions, and
etc., within  ve feet (1.5 meters) of the spa. Never
attempt to operate any electrical device from inside the spa.
The use of alcohol, drugs or medication before or during spa use may lead to unconsciousness, with the possibility of drowning.
Persons suffering from obesity, a medical history of heart disease, low or high blood pressure, circulatory system problems or diabetes should consult a physi­cian before using the spa.
High water temperatures have a high potential for causing fetal damage during pregnancy. Women who are pregnant, or who think they are pregnant, should always check with their physician prior to spa usage.
HYPERTHERMIA DANGER:
Prolonged exposure to hot air or water can induce hyperthermia. Hyperthermia occurs when the inter-
nal temperature of the body reaches a level 3˚F to 6˚F above the normal body temperature of 98.6˚F (or 2˚C to 4˚C above 37˚C). While hyperthermia has many health bene ts, it is important not to allow your body’s core temperature to rise above 103˚F (39.5˚C).
Symptoms of excessive hyperthermia include dizzi­ness, lethargy, drowsiness and fainting. The effects of excessive hyperthermia may include:
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LTR50001136, Rev. A
Persons using medications should consult a physician before using the spa since some medications may induce drowsiness while others may affect heart rate, blood pressure and circulation.
Failure to perceive heat
Failure to recognize the need to exit spa or hot tub
Unawareness of impending hazard
Fetal damage in pregnant women
Physical inability to exit the spa
Unconsciousness
WARNING: The use of alcohol, drugs, or medication can greatly increase the risk of fatal hyperthermia.
2
DANGER -- Risk of electric shock:
Replace a damaged power cord immediately.
Do not bury the power cord.
Connect to a grounded, grounding-type receptacle only.
Read This First!
WARNING: People with infectious diseases should not use a spa or hot tub.
WARNING: To avoid injury, exercise care when entering or exiting the spa or hot tub.
WARNING: Do not use drugs or alcohol before or during the use of a spa or hot tub to avoid unconscious-
ness and possible drowning.
WARNING: Do not use a spa or hot tub immediately following strenuous exercise.
WARNING: Prolonged immersion in a spa or hot tub may be injurious to your health.
CAUTION: Maintain water chemistry in accordance with manufacturer’s instructions.
SAVE THESE INSTRUCTIONS.
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LTR50001136, Rev. A
Preparing for Your New Portable Spa
Most cities and counties require permits for exterior construction and electrical circuits. In addition, some communities have codes requiring residential barriers such as fencing and/or self-closing gates on property to prevent unsupervised access to the property by children. Your dealer can provide information on which permits may be required and how to obtain them prior to the delivery of your spa.
Planning the Best Location
Safety First
Do not place your spa within 10 feet (3 m) of over­head power lines.
Consider How You Will Use Your Spa
How you intend to use your spa will help you de­termine where you should position it. For example, will you use your spa for recreational or therapeutic purposes? If your spa is mainly used for family rec­reation, be sure to leave plenty of room around it for activity. If you will use it for relaxation and therapy,
you will probably want to create a speci c mood
around it.
Plan for Your Environment
If you live in a region where it snows in the winter or rains frequently, place the spa near a house entry. By doing this, you will have a place to change clothes and not be uncomfortable.
Consider Your Privacy
In a cold-weather climate, bare trees won’t provide much privacy. Think of your spa’s surroundings dur­ing all seasons to determine your best privacy op­tions. Consider the view of your neighbors as well when you plan the location of your spa.
Provide a View with Your Spa
Think about the direction you will be facing when sitting in your spa. Do you have a special landscaped
area in your yard that you  nd enjoyable? Perhaps
there is an area that catches a soothing breeze dur­ing the day or a lovely sunset in the evening.
Keep Your Spa Clean
In planning your spa’s location, consider a location where the path to and from the house can be kept clean and free of debris.
Prevent dirt and contaminants from being tracked into your spa by placing a foot mat at the spa’s en­trance where the bathers can clean their feet before entering your spa.
Allow for Service Access
Many people choose to install a decorative structure around their spa. If you are installing your spa with any type of structure on the outside, such as a gaze­bo, remember to allow access for service. It is always best to design special installations so that the spa can still be moved, or lifted off the ground.
3
Preparing for Your New Portable Spa
Preparing a Good Foundation
Damage caused by inadequate or improper foundation support is not covered by the war­ranty.
It is the responsibility of the spa owner to provide a proper foundation for the spa.
We strongly recommended that you have a quali ed,
licensed contractor prepare the foundation for your spa.
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LTR50001136, Rev. A
Place the spa on a level concrete slab not less than 3” / 8 cm thick. If you are installing the spa indoors,
pay close attention to the  ooring beneath it. Choose  ooring that will not be damaged or stained.
If you are installing your spa on an elevated wood deck or other structure, consult a structural engineer or a contractor to ensure the structure will support the weight of 150 pounds per square foot.
4
Location of Electrical Cord
This applies to 110V systems.
The electrical cord is located inside the equipment area and must be removed in order to plug in the spa.
Remove the access panel for the equipment area and set it aside. (Access panel removal is described on page 23 . )
Locate the power cord with the GFCI plug. Inspect the cord for damage before use.
Route the GFCI plug through the access hole located in front under the access panel area.
Pull the full length of the power cord (15 feet / 4.6 m)
through the access hole.
Replace the access panel. Do not overtighten the screws.
Preparing for Your New Portable Spa
110V / 60 Hz Electrical Installation
This product is a cord-connected spa with a pump
heater, lighting  xture, and spa side control. The op-
erating power is 110V AC.
A licensed electrician may be required to upgrade your standard receptacle and/or circuit breaker. Al­ways follow applicable local, state and federal codes and guidelines.
The spa is equipped with a 15 amp GFCI cord and plug kit.
Plug the spa into a dedicated electrical line with a 15 amp breaker.
Always use a weatherproof-covered receptacle. Re-
Testing the GFCI
Test the GFCI plug prior to  rst
use and periodically when the spa is powered.
Plug in the GFCI into the 1. power outlet. The indicator should turn on.
Press the TEST button. The 1. GFCI will trip, the indicator will turn off, and the spa will stop operating.
ceptacle shall be located not less than 5 feet (1.5 m) from and not exceeding 10 feet (3.0 m) from the
inside wall of the spa (NEC 680.43(A)).
Do not use extension cords. Using an extension cord will void your warranty.
Do not bury the power cord. If your cord becomes damaged, replace it before next usage.
If you need to replace your cord, replace it with a 15 amp GFCI connection. The cord may not be longer
than 15 feet (4.6 m). You can order a replacement
GFCI and cord kit from customer service, part num­ber ELE09700086.
Press the RESET button. The 2. GFCI will reset, the indicator will turn on again, and the spa will turn back on.
The spa is now safe to use.
If the GFCI trips while the spa is in use, press the RESET button. If the GFCI does not reset, unplug the spa and call your spa dealer for service. DO NOT USE THE SPA!
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LTR50001136, Rev. A
110V to 220V Conversion
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5.5 kW
Heater rated @ 240V (Approx. 1.4kW @ 120V)
Ozone
Ozone must be same voltage as Pump 1. Ozone runs with Pump 1 low-speed.
12V
Light
2-Spd P1
Black Jumper Required. Do Not Remove.
To convert from 110V to 220V, remove jumper from J11 and J32.
Ensure DIP switches are set as shown.
To convert the system from 110V to 220V:
Remove jumper from J11 and J32.1.
Set DIP switches.2.
Connect 240V to circuit board. See section “240 Volt Electri-3. cal Installation” for wiring and GFCI requirements.
5
Preparing for Your New Portable Spa
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LTR50001136, Rev. A
6
240 Volt Electrical Installation
Preparing for Your New Portable Spa
All 240V spas must be permanently connected (hard-
wired) to the power supply. See the wiring diagram on page 8 .
These instructions describe the only accept­able electrical wiring procedure. Spas wired in any other way will void your warranty and may result in serious injury.
When installed in the United States, the electrical wiring of this spa must meet the requirements of National Electric Code, ANSI/NFPA 70-2008 and any applicable local, state, and federal codes.
The electrical circuit must be installed by an electrical contractor and approved by a local building or electrical inspector.
Failure to comply with state and local codes
may result in  re or personal injury and will
be the sole responsibility of the spa owner.
The power supplied to the spa must be on a dedi­cated GFCI protected circuit as required by ANSI/ NFPA 70 with no other appliances or lights sharing the power.
Use copper wire with THHN insulation. Do not use aluminum wire.
Use the table below to determine your GFCI and wir­ing requirements.
When NEC requires the use of wires larger than #6 AWG, install a junction box near the spa and use #6 AWG wire between the junction box and the spa.
Wire runs over 85 feet must increase wire gauge to the next lower number. For example: A normal 50 amp GFCI with four #8 AWG Copper wires run over 85 feet would require you to go to four #6 AWG cop­per wires.
Read and follow the heater manufacturer’s safety and installation instructions prior to installation and operation. Incorrect installation may damage the heater and void its warranty.
Testing the GFCI Breaker
Test the GFCI breaker prior to  rst use and periodical-
ly when the spa is powered. To test the GFCI breaker follow these instructions (spa should be operating):
Press the TEST button on the GFCI. The GFCI will 1. trip and the spa will shut off.
Reset the GFCI breaker by switching the breaker 2. to the full OFF position, wait a moment, then turn the breaker back on. The spa should have power again.
240V GFCI and Wiring Requirements
The control system is set at the factory to run on the low power setting for 40 amp operation. This is the
default setting. Spa owners can have their installer change this setting so the spa will run on high power for 50 amp operation.
Warning: Never set a spa to run on high power without installing a properly rated GFCI.
Power Mode GFCI Required Wires Required
Power saver mode
This is the factory default setting.
High power setting
See confi guration instructions on the next page.
One 30 amp GFCI Four #8 AWG copper wires
One 40 amp GFCI Four #8 AWG copper wires
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High Power Conguration
7
Preparing for Your New Portable Spa
OFF Position (Down) Default
setting
Test Mode OFF
Button layout will be: Unused, Pump 1, Temp, Light
Use Lite Duplex or Digital Duplex panel
N/A (must be OFF)
Pump 1 high-speed timeout
See table below
60Hz operation
Standard/Economy/Sleep mode changes allowed
Temperature displayed in Fahrenheit
Pump 1 low-speed timeout
See table below
Heater can run while the high­speed pump is running (HIGH amperage mode)
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
ON Position (Up)
Test mode (normally OFF)
Button layout will be: Pump 1, Light, Temp Down, Temp UP
Use Mini Panel
50Hz operation
Standard mode only
Temperature displayed in Celsius
Heater is disabled while the high-speed pump is running (LOW amperage mode)
Note: Arrow indicates factory default setting.
Pump 1 Timeouts
A5 A9 Low speed High speed
OFF OFF 2 hours 15 minutes
ON OFF 2 hours 30 minutes
OFF ON 15 minutes 15 minutes
ON ON 30 minutes 30 minutes
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LTR50001136, Rev. A
8
GFCI Wiring Diagram
Preparing for Your New Portable Spa
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LTR50001136, Rev. A
230V / 50 Hz Electrical Installation
9
Preparing for Your New Portable Spa
All 230V spas must be permanently connected (hard­wired) to the power supply. These instructions de­scribe the only acceptable electrical wiring procedure. Spas wired in any other way will void your warranty and may result in serious injury.
This is the only acceptable electrical wiring proce­dure. Spas wired in any other way will void your war­ranty. See the wiring diagram on page 10.
The electrical wiring of this spa must meet the re­quirements of any applicable local, state, and federal codes. The electrical circuit must be installed by an electrical contractor and approved by a local building / electrical inspector.
RCD and Wiring Requirements
Your spa will require either one 32 amp RCD or two
50 Hz Circuit Board Connection
16 amp RCDs, installed with three #10 AWG copper wires.
The power supplied to the spa must be on a dedi­cated RCD protected circuit with no other appliances or lights sharing the power.
Use copper wire with THHN insulation. Do not use aluminum wire.
When wires larger than #6 AWG are required, install a junction box near the spa and use #6 AWG wire between the junction box and the spa.
Wire runs over 26 m must increase wire gauge to the next lower number. For example: A normal 50 amp RCD with four #8 AWG copper wires run over 26 m would require you to go to four #6 AWG cop­per wires.
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10
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
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GREEN/ YELLOW (Ground)
GREEN/ YELLOW (Ground)
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
GREEN/ YELLOW (Ground)
CIRCUIT BOARD
RCD Wiring Diagram
Preparing for Your New Portable Spa
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