Coleman REVOLUTION 85-3166-6, REVOLUTION 85-3167-4 Assembly Manual

Manual Revision #: 01182019 JC

www.colemanbbqs.com

ASSEMBLY MANUAL

85-3166-6 (G53205)

LIMITED 5-YEAR WARRANTY

Read and save manual for future reference.

Assemble your grill immediately. Missing or damaged parts

should be claimed within 30 days of purchase.

For product inquiries, parts, warranty and troubleshooting support,

please call 1-800-275-4617.

REVOLUTION

TM

3

BURNER

WARNING

Failure to follow all of the Manufacturer’s
instructions could result in hazardous
fires, explosions, property damage, or
serious personal injury or even death.

Follow all leak check procedures
carefully prior to operation of barbecue,
even if grill was dealer assembled. Do
not try to light this barbecue without
reading the Lighting Instructions section
of this manual.

THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES

CAUTION

Read and follow all safety statements,
assembly instructions, use and care
directions before attempting to
assemble and cook.

CAUTION

Sharp edges. Wear gloves when
assembling your grill.

INSTALLER OR ASSEMBLER/
CONSUMER

This manual should be kept with the
BBQ at all times.

H EAVY ARTICLE NEEDS 2 T O LI F T

To ORDER non-warranty replacement parts or accessories,

or to register your warranty, please visit us on the web at

www.colemanbbqs.com

DANGER

1. If you smell Gas:
a. Shut o gas to the appliance
b. Extinguish any open flame
c. Open lid
d. If odor continues, keep
away from the appliance and
immediately call your gas
supplier or your fire department

2. Requires two people to complete

the assembly process.

3. Beware of sharp edges.

T H I S BARB E CUE I S FOR OUTDOOR USE ON LY

CONTAC T CALL CENTRE I F ANY PARTS ARE MISSING

1-800-275-4617

WARNING

1. Do not store or use gasoline

or other flammable liquids or
vapours in the vicinity of this or
any other appliance.

2. An LP cylinder not connected for

use shall not be stored in the vicinity
of this or any other appliance.

WARNING

IN DIRECT SUN, AND IN OP ERATION,
YOUR BBQ’S STAINLESS STEEL
AND PAINTED STEEL PARTS CAN
BECOME VERY HOT.

1

HARDWARE PACK

1/4”-20UNCx38 Screw

X 6

NO.8-32UNCX18 Screw

X 2

NO.8-32UNC Nut

X 2

1/4”-20UNCx16 Screw

X 26

NO.8-32UNCX10 Screw

X 3

Rubberized Washer

X 10

NO.10-24UNCX13 Screw

X 18

ST4.2X10 Tapping Screw

X 9

1/4”-20UNC Nut

X 2

Wheel Lock Pin

X 1

1

2

3

4 5

6

7

8 9

10

No. Description Part Number Qty.

1 1/4"-20UNCx38 Screw 20120-13038-250 6

2 1/4"-20UNCx16 Screw 20120-13016-250 26

3 NO.10-24UNCX13 Screw 20124-10013-250 18

4 NO.8-32UNCX18 Screw 20132-08018-250 2

5 NO.8-32UNCX10 Screw 20332-08010-250 3

6 ST4.2X10 Tapping Screw 22500-42010-137B 9

7 Rubberized Washer G501-0054-9100 10

8 1/4"-20UNC Nut 30220-13000-250 2

9 NO.8-32UNC Nut 30232-08000-250 2

10 Wheel Lock Pin G350-0026-9000 1

TOOLS NEEDED FOR ASSEMBLY

• #2 Phillips screwdriver (long and short)

• 1/4” Slotted screwdriver (long and short)

• Adjustable wrench

• Pliers

BEFORE ASSEMBLING THIS BARBECUE, READ THE INSTRUCTIONS CAREFULLY.

Assemble the barbecue on a flat, clean surface. Grill is heavy. Two people are
recommended to assemble this barbecue.

Caution:
Sheet metal can cause injury. Wear gloves when installing the grill.

2

PARTS LIST FOR 85-3166-6 (G53205)

Item No. Qty. Description Part No.

AA 1 Top Lid Assembly G532-2000-02

AB 1 Lid Handle G532-0004-01

AC 1 Thermometer G532-0007-01

AD 1 Thermometer Bezel G532-0006-01

AE 2 Screw, Top Lid G466-0007-01

AF 2 Lid Bumper, Front G527-0002-02

AG 2 Lid Bumper, Rear G303-0038-01

BA 1 Burner Box Assembly G532-3100-01

BB 3 Main Burner G532-3500-01

BC 2 Carryover Assembly G532-0014-01

BD 3 Heat Distribution Plate G532-0016-01

BE 1 Grease Channel G532-0015-01

BF 6 Cooking Grate G532-0017-02

BG 1 Cleaning Tool G532-0049-01

BH 1 Warming Rack G532-0018-01

BI 1 Match Holder G501-0068-01

BJ 1 Grease Channel Shield G532-0063-01

CA 1 Manifold Assembly, LP G532-8800-01

CB 1 Regulator G501-0060-01

CC1 1 Electronic Ignition Assembly G532-0019-01

CC2 1 Ignition Battery Cover G532-0019-02

CC3 1 Instastart™ Ignition Button G532-0013-01

CC4 1 Ground Wire G602-0024-01

CD 1 Electrode Set, Main Burner G515-0067-01

CE 3 Control Knob G532-3600-01

CF 3 Knob Bezel G363-0026-01

CG 1 Control Panel G532-0075-01

CH 1 Front Brace G532-9000-01

CI 1 Grease Cup, Burner Box G416-0015-01

CJ 2 Grease Cup Rails G466-0034-01

CK 1 Upper Back Panel G532-0067-01

CL 1 Lower Back Panel G532-0066-01

CM 1 Heat Shield, Burner Box G532-0023-01

CN 1 Heat Shield, Tank G532-0033-01

CO 1 Tank Exclusion Wire G532-0077-01

Item No. Qty. Description Part No.

DA 1 Side Shelf Table, Left G532-0030-01

DB 1 Side Shelf Fascia, Left G532-9400-01

DC 1 Side Shelf Table Rear Brace,

Left

G532-1300-01

DD 1 Side Shelf Table, Right G532-0030-01

DE 1 Side Shelf Fascia, Right G532-A600-01

DF 1 Side Shelf Table Rear Brace,

Right

G532-1700-01

DG 1 Grease Cup Holder, Flare-Free G532-0031-02

DH 1 Grease Cup, Flare-Free G532-0031-02

EA 1 Cart Side Panel, Left G532-1000-02

EB 1 Cart Side Panel, Right G532-1100-02

EC 1 Left Door Assembly G532-9100-01

ED 1 Right Door Assembly G532-9200-01

EE 2 Door Handle G532-0026-01

EF 1 Bottom Shelf G532-0600-02

EG 2 Locking Castor G350-0023-01

EH 2 Castor G350-0024-01

EI 2 Door Magnet Assembly G527-0037-01

F1 1 Hardware Pack G532-B005-01

F2 1 Assembly Manual G532-M005-01

F3 1 Safe Use and Care Manual G532-M005-02

F4 1 Tank Screw G505-0047-01

3

EXPLODED DIAGRAM FOR 85-3166-6 (G53205)

CI

DD

CL

ED

EE

EG

EH

EI

F4

DF

BE

BJ

AA

AB

DG

DH

DE

CN

CH

EI

EC

EA EB

DC

CO

DB

DA

BI

CM

CK

CC3

CC1

CC2

EE

BH

BG

BA

BB

AE

AG

AF

BF

BD

BF

CF

CE

AC

AD

CD

CA

BC

CJ

Extras

Hardware

Pack

Assembly

Manual

Safe Use

& Care

Manual

F1 F2 F3

CB

CG

EF

CC4

4

ASSEMBLY INSTRUCTIONS

1

EF

EG

EH

EG

EH

13

6

10

X 1

5

ASSEMBLY INSTRUCTIONS

2

EA

EB

EF

EF

CC1

2X

66

94

X 2X 2

6

2

X 8

CE1

CE1

B

A

C

CC4

CC4

CC4

6

ASSEMBLY INSTRUCTIONS

3

4X

6

2

X 4

CL

CL

EB

EB

EA

7

ASSEMBLY INSTRUCTIONS

4

CL

EF

6

6

X 1

CO

CO

CO

8

ASSEMBLY INSTRUCTIONS

5

2X

6

2

X 4

CH

CH

EA

EB

9

ASSEMBLY INSTRUCTIONS

6

CM

CM

CJ

CJ

CJ

CJ

6

6

X 2

A.

B.

10

ASSEMBLY INSTRUCTIONS

6

CM

CM

EB

EB

EA

CI

C.

D.

6

6

X 4

11

BA

BA

ASSEMBLY INSTRUCTIONS

7

BA

2X

6

2

X 4

WARNING:
WATCH YOUR HANDS!

12

8

ASSEMBLY INSTRUCTIONS

CK

EB

EA

66

71

X 2X 4

EA

BA

BA

1

7

13

9

ASSEMBLY INSTRUCTIONS

CH

CN

CL

6

6

X 2

CK

CN

CK

14

ASSEMBLY INSTRUCTIONS

10

6

6

3

3

X 3

X 2

DA

DA

DC

DB

A.

B.

15

DA

BA

DA

A.

ASSEMBLY INSTRUCTIONS

11

DA

BA

66

72

X 3X 3

TIP:

Ensure that the rubber side of
the rubberized washer makes
contact with the burner box.

B.

16

A1 B2

ASSEMBLY INSTRUCTIONS

11

6

3

X 2

6

871

X 1X 1X 1

C.

D.

BA

BA

DC

DB

A1

B2

17

ASSEMBLY INSTRUCTIONS

11

DB

CC3

CC3

CC3

DB

E.

18

ASSEMBLY INSTRUCTIONS

12

CC2

CC1

­+

(CC3)
InstaStart
Button

Electronic Ignition Assembly

The electrode set for main burner (CD), instastart button (CC3) can be found
under the control panel (CG),attached to the manifold (CA). Insert the main burner
electrode (CD) into the electronic ignition (CC1). Insert one “AA” battery into the
compartment with the positive end facing outward. Secure using the battery cover
(CC2).

CC1

CD

CC4

CC2

CC1

CC3

19

ASSEMBLY INSTRUCTIONS

13

DD

DD

DE

DF

6

6

3

3

X 3

X 2

20

ASSEMBLY INSTRUCTIONS

14

DI

6

3

X 2

BA

DE

DD

BA

DD

66

72

X 3X 3

A1 B2

666

871

X 1X 1X 1

BA

DF

A1

B2

21

ASSEMBLY INSTRUCTIONS

15

DH

DG

DH

DG

DE

DE

6

5

X 3

ATTENTION:
EMPTY GREASE CUP AFTER
EACH USE.

22

ASSEMBLY INSTRUCTIONS

16

EE

EE

EC

ED

6

6

3

3

X 2

X 2

23

ASSEMBLY INSTRUCTIONS

17

ED

BG

EF

EC

EF

24

BA

BD

BD

ASSEMBLY INSTRUCTIONS

18

YOUR MODEL includes the CONVERTIBLE
VA LVE SYSTEM™. If you would like
to convert your BBQ from PROPANE
to NATURAL GAS, the following kit is
required

Convertible Valve System™ Natural Gas
Conversion Kit - product number:
85-2261-4 (available at Canadian Tire)

Before completing steps 18 to 23, follow
the steps outlined in the CONVERTIBLE
VALVE SYSTEM™ instruction manual that
accompanied the kit.

ATTENTION:

25

ASSEMBLY INSTRUCTIONS

19

BE

BE

BA

BA

BE

BA

BJ

BJ

BE

26

ASSEMBLY INSTRUCTIONS

20

BF

BF

2

1

3

BF

ATTENTION:
STACK GRATES BEFORE
POSITIONING.

27

ASSEMBLY INSTRUCTIONS

21

BH

BH

BA

BH

BA

28

ASSEMBLY INSTRUCTIONS

22

CB

FOR PROPANE MODEL ONLY
FOR NATURAL GAS MODEL , FOLLOW STEP 23

ATTENTION:
DO NOT STORE EXTRA PROPANE
TANK WITHIN BBQ CART.

F4

EF

29

ASSEMBLY INSTRUCTIONS

23

HOW TO CONVERT YOUR BBQ TO NATURAL GAS

This barbecue was sold PROPANE READY, if you
wish to convert your barbecue to Natural Gas you
must purchase the Natural Gas Conversion Kit sold at
Canadian Tire, product #85-2261-4.

IMPORTANT

Make sure the conversion kit packaging

has the following symbol on it:

ADDITIONAL WARNINGS

POSITION YOUR BARBECUE

WARNING HOT SURFACES:

You have now completed the Assembly of your COLEMAN® REVOLUTION™
BARBECUE.

NEXT STEPS:

1. Position your BARBECUE

2. Read SAFE USE & CARE MANUAL

3. Perform Grill Safety Check-list

WARNING:
FOR YOUR FAMILIES SAFETY,
DO NOT ATTEMPT TO LIGHT
THIS BBQ UNTIL YOU HAVE
REVIEWED PAGES 4-7 OF
THE COLEMAN® SAFE USE &
CARE MANUAL. ALL SAFETY
AND LEAK TESTS MUST BE
PERFORMED BY THE END USER,
PRIOR TO LIGHTING THIS BBQ.

Always confirm that this Barbecue is not positioned under a combustible object
(e.g., an awning or umbrella) or in a covered area (e.g., porch or gazebo) before
lighting it, to prevent a possible fire.

Always confirm that this Barbecue is not positioned under the overhang of a house,
a garage or other structure before lighting it. An overhang will serve to deflect
flare-ups and radiate heat into the structure itself, which could result in a fire.

Always confirm that this Barbecue is positioned more than 36” (91.4cm) away from
any combustible materials or surfaces before lighting it, and that no gasoline or other
volatile substances are stored in the vicinity of this Barbecue. The temperature of
a grease fire or of the radiated heat might otherwise be sucient to ignite nearby
combustibles or volatile substances. Do not position near windows, siding, or fencing.

Always locate the Barbecue where there will be ample combustion and ventilation air,
but never position it in the direct path of a strong wind.

Level your Barbecue for optimal performance of Flare-Free Technology™.

!

!

!

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Coleman®, and are registered trademarks of

The Coleman Company, Inc. used under license.