Coleman Revolution 85-3121-2, Revolution 85-3120-4 Assembly Manual

Manual Revision #: 12092015 AT

www.colemanbbqs.com

ASSEMBLY MANUAL

85-3120-4 (G53203) Propane

85-3121-2 (G53204) Natural Gas

LIMITED 5-YEAR WARRANTY

Read and save manual for future reference.

Assemble your grill immediately. Missing or damaged parts

should be claimed within 30 days of purchase.

For product inquiries, parts, warranty and troubleshooting support,

please call 1-800-275-4617.

REVOLUTION

TM

4

BURNER

WARNING

Failure to follow all of the Manufacturer’s
instructions could result in hazardous
fires, explosions, property damage, or
serious personal injury or even death.

Follow all leak check procedures
carefully prior to operation of barbecue,
even if grill was dealer assembled. Do
not try to light this barbecue without
reading the Lighting Instructions section
of this manual.

THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES

CAUTION

Read and follow all safety statements,
assembly instructions, use and care
directions before attempting to
assemble and cook.

CAUTION

Sharp edges. Wear gloves when
assembling your grill.

INSTALLER OR ASSEMBLER/
CONSUMER

This manual should be kept with the
BBQ at all times.

HEAVY ARTICLE NEEDS 2 TO LIFT

To ORDER non-warranty replacement parts or accessories,

or to register your warranty, please visit us on the web at

www.colemanbbqs.com

DANGER

1. If you smell Gas:
a. Shut o gas to the appliance
b. Extinguish any open flame
c. Open lid
d. If odor continues, keep
away from the appliance and
immediately call your gas
supplier or your fire department

2. Requires two people to complete

the assembly process.

3. Beware of sharp edges.

THIS BARBECUE IS FOR OUTDOOR USE ONLY

CONTACT CALL CENTRE IF ANY PARTS ARE MISSING

1-800-275-4617

WARNING

1. Do not store or use gasoline

or other flammable liquids or
vapours in the vicinity of this or
any other appliance.

2. An LP cylinder not connected for

use shall not be stored in the vicinity
of this or any other appliance.

WARNING

IN DIRECT SUN, AND IN OPERATION,
YOUR BBQ’S STAINLESS STEEL
AND PAINTED STEEL PARTS CAN
BECOME VERY HOT.

1

HARDWARE PACK

1/4”-20UNCx38 Screw

X 6

NO.10-24UNCX13 Screw

X 24

Rubberized Washer

X 10

1/4”-20UNCx16 Screw

X 26

NO.8-32UNCX18 Screw

X 2

1/4”-20UNC Nut

X 2

Electrode Spacer

X 1

NO.8-32UNC Nut

X 2

NO.10-24UNCX35 Screw

X 1

NO.8-32UNCX10 Screw

X 5

ST4.2X10 Tapping Screw

X 8

Side Burner Knob

X 1

Wheel Lock Pin

X 1

1

2

3

4

5

6

7

8

9

10

11

12

15

13 14

Spacer for Door Handle

X4

No. Description Part Number Qty.

1 1/4"-20UNCx38 Screw 20120-13038-250 6

2 1/4"-20UNCx16 Screw 20120-13016-250 26

3 NO.10-24UNCX35 Screw 20124-10035-250 1

4 NO.10-24UNCX13 Screw 20124-10013-250 24

5 NO.8-32UNCX18 Screw 20132-08018-250 2

6 NO.8-32UNCX10 Screw 20332-08010-250 5

7 ST4.2X10 Tapping Screw 22500-42010-137B 8

8 Rubberized Washer G501-0054-9100 10

9 1/4"-20UNC Nut 30220-13000-250 2

10 NO.8-32UNC Nut 30232-08000-250 2

11 Side Burner Knob G532-3600-9000 1

12 Electrode spacer G453-0065-9000 1

13 Venturi Clip, Side Burner G405-0019-9200 1

14 Wheel Lock Pin G350-0026-9000 1

15 Spacer for Door Handle G466-0035-9000 4

TOOLS NEEDED FOR ASSEMBLY

• #2 Phillips screwdriver (long and short)

• 1/4” Slotted screwdriver (long and short)

• Adjustable wrench

• Pliers

BEFORE ASSEMBLING THIS BARBECUE, READ THE INSTRUCTIONS CAREFULLY.

Assemble the barbecue on a flat, clean surface. Grill is heavy. Two people are
recommended to assemble this barbecue.

Caution:
Sheet metal can cause injury. Wear gloves when installing the grill.

Venturi Clip, Side Burner

X 1

2

PARTS LIST (PROPANE) FOR 85-3120-4 (G53203)

Item No. Qty. Description Part No.

AA 1 Top Lid Assembly G532-2500-02

AB 1 Lid Handle G532-2500-02

AC 1 Thermometer G532-0007-01

AD 1 Thermometer Bezel G532-0006-01

AE 2 Screw, Top Lid G466-0007-01

AF 2 Lid Bumper, Front G527-0002-01

AG 2 Lid Bumper, Rear G303-0038-01

BA 1 Burner Box Assembly G532-2700-01

BB 4 Main Burner G532-3500-01

BC 3 Carryover Assembly G532-0041-01

BD 4 Heat Distribution Plate G532-0016-01

BE 1 Grease Channel G532-0015-01

BF 6 Cooking Grate G532-0017-01

BG 1 Cleaning Tool G532-0049-01

BH 1 Warming Rack G532-0018-01

BI 1 Match Holder G501-0068-01

CA 1 Manifold Assembly, LP G532-3700-01

CB 1 Regulator G606-0008-01

CC 1 Sear Stove Valve, LP G532-0039-01

CD 1 Metal Hose, Sear Stove G608-0039-01

CE1 1 Electronic Ignition Assembly G532-0019-01

CE2 1 Ignition Battery Cover G532-0019-02

CE3 1 Instastart™ Ignition Button G532-0013-01

CF 1 Electrode Set, Main Burner G515-0067-01

CG 5 Control Knob G532-3600-01

CH 5 Knob Bezel G532-0012-01

CI 1 Control Panel G532-0040-01

CJ 1 Front Brace G532-9000-01

CK 1 Grease Cup, Burner Box G416-0015-01

CL 2 Grease Cup Rails G466-0034-01

CM 1 Upper Back Panel G532-0022-01

CN 1 Lower Back Panel G532-0021-01

CO 1 Heat Shield, Burner Box G532-0023-01

CP 1 Heat Shield, Tank G532-0033-01

Item No. Qty. Description Part No.

DA 1 Sear Stove Side Shelf, Left G532-0900-01

DB 1 Side Shelf Fascia, Left G532-4300-01

DC 1 Side Shelf Table Rear Brace,

Left

G532-1300-01

DD 1 Sear Stove Burner G532-4900-01

DE 1 Sear Stove Support Frame G453-0063-01

DF 1 Electrode Set, Sear Stove G532-0042-01

DG 1 Sear Stove Lid G532-0029-01

DH 1 Sear Stove Cooking Grate G522-00D8-01

DI 1 Sear Stove Heat Shield G532-0047-01

DJ 2 Sear Stove grease tray rail G453-0064-01

DK 1 Sear Stove grease tray G453-0059-01

DL 1 Side Shelf Table, Right G532-0030-01

DM 1 Side Shelf Fascia, Right G532-4500-01

DN 1 Side Shelf Table Rear Brace,

Right

G532-1700-01

DO 1 Grease Cup Holder, Flare-Free G532-0031-02

DP 1 Grease Cup, Flare-Free G532-0031-02

EA 1 Cart Side Panel, Left G532-1000-01

EB 1 Cart Side Panel, Right G532-1100-01

EC 1 Left Door Assembly G532-3900-01

ED 1 Right Door Assembly G532-4100-01

EE 2 Door Handle G532-0026-01

EF 1 Bottom Shelf, LP G532-0600-01

EG 2 Locking Castor G350-0023-01

EH 2 Castor G350-0024-01

EI 2 Door Magnet Assembly G527-0037-01

F1 1 Hardware Pack G532-B003-01

F2 1 Assembly Manual G532-M003-01

F3 1 Safe Use and Care Manual G532-M003-02

F4 1 Tank Screw G505-0047-01

3

EXPLODED DIAGRAM (PROPANE) FOR 85-3120-4 (G53203)

CK

DL

CN

ED

EE

EG

EH

EI

F4

DN

BE

AA

AB

DO

DP

DM

CP

CJ

EI

EC

EA EB

DC

DG

DH

DD

DF

DB

DI

DA

BI

DK

CO

CM

CE3

CE1

CE2

EE

BH

BG

BA

AE

AG

AF

BF

BD

BF

CH

CG

AC

AD

CF

CA

CD

BC

CL

Extras

Hardware

Pack

Assembly

Manual

Safe Use

& Care

Manual

F1 F2 F3

CB

CC

CI

DE

EF

DJ

BB

4

PARTS LIST (NATURAL GAS) FOR 85-3121-2 (G53204)

Item No. Qty. Description Part No.

AA 1 Top Lid Assembly G532-2500-02

AB 1 Lid Handle G532-2500-02

AC 1 Thermometer G532-0007-01

AD 1 Thermometer Bezel G532-0006-01

AE 2 Screw, Top Lid G466-0007-01

AF 2 Lid Bumper, Front G527-0002-01

AG 2 Lid Bumper, Rear G303-0038-01

BA 1 Burner Box Assembly G532-2700-01

BB 4 Main Burner G532-3500-01

BC 3 Carryover Assembly G532-0041-01

BD 4 Heat Distribution Plate G532-0016-01

BE 1 Grease Channel G532-0015-01

BF 6 Cooking Grate G532-0017-01

BG 1 Cleaning Tool G532-0049-01

BH 1 Warming Rack G532-0018-01

BI 1 Match Holder G501-0068-01

CA 1 Manifold Assembly, NG G532-4800-01

CB 1 Natural Gas Hose G501-0099-01

CC 1 Sear Stove Valve, NG G532-0046-01

CD 1 Metal Hose, Sear Stove G608-0039-01

CE1 1 Electronic Ignition Assembly G532-0019-01

CE2 1 Ignition Battery Cover G532-0019-02

CE3 1 Instastart™ Ignition Button G532-0013-01

CF 1 Electrode Set, Main Burner G515-0067-01

CG 5 Control Knob G532-3600-01

CH 5 Knob Bezel G532-0012-01

CI 1 Control Panel G532-0040-01

CJ 1 Front Brace G532-9000-01

CK 1 Grease Cup, Burner Box G416-0015-01

CL 2 Grease Cup Rails G466-0034-01

CM 1 Upper Back Panel G532-0022-01

CN 1 Lower Back Panel G532-0021-01

CO 1 Heat Shield, Burner Box G532-0023-01

CP 1 Heat Shield, Tank G532-0033-01

Item No. Qty. Description Part No.

DA 1 Sear Stove Side Shelf, Left G532-0900-01

DB 1 Side Shelf Fascia, Left G532-4300-01

DC 1 Side Shelf Table Rear Brace,

Left

G532-1300-01

DD 1 Sear Stove Burner G532-4900-01

DE 1 Sear Stove Support Frame G453-0063-01

DF 1 Electrode Set, Sear Stove G532-0042-01

DG 1 Sear Stove Lid G532-0029-01

DH 1 Sear Stove Cooking Grate G522-00D8-01

DI 1 Sear Stove Heat Shield G532-0047-01

DJ 2 Sear Stove grease tray rail G453-0064-01

DK 1 Sear Stove grease tray G453-0059-01

DL 1 Side Shelf Table, Right G532-0030-01

DM 1 Side Shelf Fascia, Right G532-4500-01

DN 1 Side Shelf Table Rear Brace,

Right

G532-1700-01

DO 1 Grease Cup Holder, Flare-Free G532-0031-02

DP 1 Grease Cup, Flare-Free G532-0031-02

EA 1 Cart Side Panel, Left G532-1000-01

EB 1 Cart Side Panel, Right G532-1100-01

EC 1 Left Door Assembly G532-3900-01

ED 1 Right Door Assembly G532-4100-01

EE 2 Door Handle G532-0026-01

EF 1 Bottom Shelf, NG G532-2400-01

EG 2 Locking Castor G350-0023-01

EH 2 Castor G350-0024-01

EI 2 Door Magnet Assembly G527-0037-01

F1 1 Hardware Pack G532-B003-01

F2 1 Assembly Manual G532-M003-01

F3 1 Safe Use and Care Manual G532-M003-02

5

EXPLODED DIAGRAM (NATURAL GAS) FOR 85-3121-2 (G53204)

Extras

Hardware

Pack

Assembly

Manual

Safe Use

& Care

Manual

F1 F2 F3

CK

DL

CN

ED

EE

EG

EH

EI

DN

BE

AA

AB

DO

DP

DM

CP

CJ

EI

EC

EA EB

DC

DG

DH

DD

DF

DB

DI

DA

BI

DK

CO

CM

CE3

CE1

CE2

EE

BH

BG

BA

AE

AG

AF

BF

BD

BF

CH

CG

AC

AD

CF

CA

CD

BC

CL

CB

CC

CI

DE

EF

DJ

BB

6

ASSEMBLY INSTRUCTIONS

1

6

14

X 1

EF

EG

EH

EG

EH

14

7

ASSEMBLY INSTRUCTIONS

2

EAEB

EF

EF

CE1

EA

CE1

2X

66

105

X 2X 2

6

2

X 8

8

ASSEMBLY INSTRUCTIONS

3

4X

6

2

X 4

CN

CN

EB

EB

EA

9

ASSEMBLY INSTRUCTIONS

4

2X

6

2

X 4

CJ

CJ

EA

EB

10

ASSEMBLY INSTRUCTIONS

5

CO

CO

CL

CL

CL

CL

6

7

X 2

A.

B.