Page 1
Manual Revision #: 12092015 AT
www.colemanbbqs.com
ASSEMBLY MANUAL
85-3120-4 (G53203) Propane
85-3121-2 (G53204) Natural Gas
LIMITED 5-YEAR WARRANTY
Read and save manual for future reference.
Assemble your grill immediately. Missing or damaged parts
should be claimed within 30 days of purchase.
For product inquiries, parts, warranty and troubleshooting support,
please call 1-800-275-4617.
REVOLUTION
TM
4
BURNER
Page 2
WARNING
Failure to follow all of the Manufacturer’s
instructions could result in hazardous
fires, explosions, property damage, or
serious personal injury or even death.
Follow all leak check procedures
carefully prior to operation of barbecue,
even if grill was dealer assembled. Do
not try to light this barbecue without
reading the Lighting Instructions section
of this manual.
THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES
CAUTION
Read and follow all safety statements,
assembly instructions, use and care
directions before attempting to
assemble and cook.
CAUTION
Sharp edges. Wear gloves when
assembling your grill.
INSTALLER OR ASSEMBLER/
CONSUMER
This manual should be kept with the
BBQ at all times.
HEAVY ARTICLE NEEDS 2 TO LIFT
To ORDER non-warranty replacement parts or accessories,
or to register your warranty, please visit us on the web at
www.colemanbbqs.com
DANGER
1. If you smell Gas:
a. Shut o gas to the appliance
b. Extinguish any open flame
c. Open lid
d. If odor continues, keep
away from the appliance and
immediately call your gas
supplier or your fire department
2. Requires two people to complete
the assembly process.
3. Beware of sharp edges.
THIS BARBECUE IS FOR OUTDOOR USE ONLY
CONTACT CALL CENTRE IF ANY PARTS ARE MISSING
1-800-275-4617
WARNING
1. Do not store or use gasoline
or other flammable liquids or
vapours in the vicinity of this or
any other appliance.
2. An LP cylinder not connected for
use shall not be stored in the vicinity
of this or any other appliance.
WARNING
IN DIRECT SUN, AND IN OPERATION,
YOUR BBQ’S STAINLESS STEEL
AND PAINTED STEEL PARTS CAN
BECOME VERY HOT.
Page 3
1
HARDWARE PACK
1/4”-20UNCx38 Screw
X 6
NO.10-24UNCX13 Screw
X 24
Rubberized Washer
X 10
1/4”-20UNCx16 Screw
X 26
NO.8-32UNCX18 Screw
X 2
1/4”-20UNC Nut
X 2
Electrode Spacer
X 1
NO.8-32UNC Nut
X 2
NO.10-24UNCX35 Screw
X 1
NO.8-32UNCX10 Screw
X 5
ST4.2X10 Tapping Screw
X 8
Side Burner Knob
X 1
Wheel Lock Pin
X 1
1
2
3
4
5
6
7
8
9
10
11
12
15
13 14
Spacer for Door Handle
X4
No. Description Part Number Qty.
1 1/4"-20UNCx38 Screw 20120-13038-250 6
2 1/4"-20UNCx16 Screw 20120-13016-250 26
3 NO.10-24UNCX35 Screw 20124-10035-250 1
4 NO.10-24UNCX13 Screw 20124-10013-250 24
5 NO.8-32UNCX18 Screw 20132-08018-250 2
6 NO.8-32UNCX10 Screw 20332-08010-250 5
7 ST4.2X10 Tapping Screw 22500-42010-137B 8
8 Rubberized Washer G501-0054-9100 10
9 1/4"-20UNC Nut 30220-13000-250 2
10 NO.8-32UNC Nut 30232-08000-250 2
11 Side Burner Knob G532-3600-9000 1
12 Electrode spacer G453-0065-9000 1
13 Venturi Clip, Side Burner G405-0019-9200 1
14 Wheel Lock Pin G350-0026-9000 1
15 Spacer for Door Handle G466-0035-9000 4
TOOLS NEEDED FOR ASSEMBLY
• #2 Phillips screwdriver (long and short)
• 1/4” Slotted screwdriver (long and short)
• Adjustable wrench
• Pliers
BEFORE ASSEMBLING THIS BARBECUE, READ THE INSTRUCTIONS CAREFULLY.
Assemble the barbecue on a flat, clean surface. Grill is heavy. Two people are
recommended to assemble this barbecue.
Caution:
Sheet metal can cause injury. Wear gloves when installing the grill.
Venturi Clip, Side Burner
X 1
Page 4
2
PARTS LIST (PROPANE) FOR 85-3120-4 (G53203)
Item No. Qty. Description Part No.
AA 1 Top Lid Assembly G532-2500-02
AB 1 Lid Handle G532-2500-02
AC 1 Thermometer G532-0007-01
AD 1 Thermometer Bezel G532-0006-01
AE 2 Screw, Top Lid G466-0007-01
AF 2 Lid Bumper, Front G527-0002-01
AG 2 Lid Bumper, Rear G303-0038-01
BA 1 Burner Box Assembly G532-2700-01
BB 4 Main Burner G532-3500-01
BC 3 Carryover Assembly G532-0041-01
BD 4 Heat Distribution Plate G532-0016-01
BE 1 Grease Channel G532-0015-01
BF 6 Cooking Grate G532-0017-01
BG 1 Cleaning Tool G532-0049-01
BH 1 Warming Rack G532-0018-01
BI 1 Match Holder G501-0068-01
CA 1 Manifold Assembly, LP G532-3700-01
CB 1 Regulator G606-0008-01
CC 1 Sear Stove Valve, LP G532-0039-01
CD 1 Metal Hose, Sear Stove G608-0039-01
CE1 1 Electronic Ignition Assembly G532-0019-01
CE2 1 Ignition Battery Cover G532-0019-02
CE3 1 Instastart™ Ignition Button G532-0013-01
CF 1 Electrode Set, Main Burner G515-0067-01
CG 5 Control Knob G532-3600-01
CH 5 Knob Bezel G532-0012-01
CI 1 Control Panel G532-0040-01
CJ 1 Front Brace G532-9000-01
CK 1 Grease Cup, Burner Box G416-0015-01
CL 2 Grease Cup Rails G466-0034-01
CM 1 Upper Back Panel G532-0022-01
CN 1 Lower Back Panel G532-0021-01
CO 1 Heat Shield, Burner Box G532-0023-01
CP 1 Heat Shield, Tank G532-0033-01
Item No. Qty. Description Part No.
DA 1 Sear Stove Side Shelf, Left G532-0900-01
DB 1 Side Shelf Fascia, Left G532-4300-01
DC 1 Side Shelf Table Rear Brace,
Left
G532-1300-01
DD 1 Sear Stove Burner G532-4900-01
DE 1 Sear Stove Support Frame G453-0063-01
DF 1 Electrode Set, Sear Stove G532-0042-01
DG 1 Sear Stove Lid G532-0029-01
DH 1 Sear Stove Cooking Grate G522-00D8-01
DI 1 Sear Stove Heat Shield G532-0047-01
DJ 2 Sear Stove grease tray rail G453-0064-01
DK 1 Sear Stove grease tray G453-0059-01
DL 1 Side Shelf Table, Right G532-0030-01
DM 1 Side Shelf Fascia, Right G532-4500-01
DN 1 Side Shelf Table Rear Brace,
Right
G532-1700-01
DO 1 Grease Cup Holder, Flare-Free G532-0031-02
DP 1 Grease Cup, Flare-Free G532-0031-02
EA 1 Cart Side Panel, Left G532-1000-01
EB 1 Cart Side Panel, Right G532-1100-01
EC 1 Left Door Assembly G532-3900-01
ED 1 Right Door Assembly G532-4100-01
EE 2 Door Handle G532-0026-01
EF 1 Bottom Shelf, LP G532-0600-01
EG 2 Locking Castor G350-0023-01
EH 2 Castor G350-0024-01
EI 2 Door Magnet Assembly G527-0037-01
F1 1 Hardware Pack G532-B003-01
F2 1 Assembly Manual G532-M003-01
F3 1 Safe Use and Care Manual G532-M003-02
F4 1 Tank Screw G505-0047-01
Page 5
3
EXPLODED DIAGRAM (PROPANE) FOR 85-3120-4 (G53203)
CK
DL
CN
ED
EE
EG
EH
EI
F4
DN
BE
AA
AB
DO
DP
DM
CP
CJ
EI
EC
EA EB
DC
DG
DH
DD
DF
DB
DI
DA
BI
DK
CO
CM
CE3
CE1
CE2
EE
BH
BG
BA
AE
AG
AF
BF
BD
BF
CH
CG
AC
AD
CF
CA
CD
BC
CL
Extras
Hardware
Pack
Assembly
Manual
Safe Use
& Care
Manual
F1 F2 F3
CB
CC
CI
DE
EF
DJ
BB
Page 6
4
PARTS LIST (NATURAL GAS) FOR 85-3121-2 (G53204)
Item No. Qty. Description Part No.
AA 1 Top Lid Assembly G532-2500-02
AB 1 Lid Handle G532-2500-02
AC 1 Thermometer G532-0007-01
AD 1 Thermometer Bezel G532-0006-01
AE 2 Screw, Top Lid G466-0007-01
AF 2 Lid Bumper, Front G527-0002-01
AG 2 Lid Bumper, Rear G303-0038-01
BA 1 Burner Box Assembly G532-2700-01
BB 4 Main Burner G532-3500-01
BC 3 Carryover Assembly G532-0041-01
BD 4 Heat Distribution Plate G532-0016-01
BE 1 Grease Channel G532-0015-01
BF 6 Cooking Grate G532-0017-01
BG 1 Cleaning Tool G532-0049-01
BH 1 Warming Rack G532-0018-01
BI 1 Match Holder G501-0068-01
CA 1 Manifold Assembly, NG G532-4800-01
CB 1 Natural Gas Hose G501-0099-01
CC 1 Sear Stove Valve, NG G532-0046-01
CD 1 Metal Hose, Sear Stove G608-0039-01
CE1 1 Electronic Ignition Assembly G532-0019-01
CE2 1 Ignition Battery Cover G532-0019-02
CE3 1 Instastart™ Ignition Button G532-0013-01
CF 1 Electrode Set, Main Burner G515-0067-01
CG 5 Control Knob G532-3600-01
CH 5 Knob Bezel G532-0012-01
CI 1 Control Panel G532-0040-01
CJ 1 Front Brace G532-9000-01
CK 1 Grease Cup, Burner Box G416-0015-01
CL 2 Grease Cup Rails G466-0034-01
CM 1 Upper Back Panel G532-0022-01
CN 1 Lower Back Panel G532-0021-01
CO 1 Heat Shield, Burner Box G532-0023-01
CP 1 Heat Shield, Tank G532-0033-01
Item No. Qty. Description Part No.
DA 1 Sear Stove Side Shelf, Left G532-0900-01
DB 1 Side Shelf Fascia, Left G532-4300-01
DC 1 Side Shelf Table Rear Brace,
Left
G532-1300-01
DD 1 Sear Stove Burner G532-4900-01
DE 1 Sear Stove Support Frame G453-0063-01
DF 1 Electrode Set, Sear Stove G532-0042-01
DG 1 Sear Stove Lid G532-0029-01
DH 1 Sear Stove Cooking Grate G522-00D8-01
DI 1 Sear Stove Heat Shield G532-0047-01
DJ 2 Sear Stove grease tray rail G453-0064-01
DK 1 Sear Stove grease tray G453-0059-01
DL 1 Side Shelf Table, Right G532-0030-01
DM 1 Side Shelf Fascia, Right G532-4500-01
DN 1 Side Shelf Table Rear Brace,
Right
G532-1700-01
DO 1 Grease Cup Holder, Flare-Free G532-0031-02
DP 1 Grease Cup, Flare-Free G532-0031-02
EA 1 Cart Side Panel, Left G532-1000-01
EB 1 Cart Side Panel, Right G532-1100-01
EC 1 Left Door Assembly G532-3900-01
ED 1 Right Door Assembly G532-4100-01
EE 2 Door Handle G532-0026-01
EF 1 Bottom Shelf, NG G532-2400-01
EG 2 Locking Castor G350-0023-01
EH 2 Castor G350-0024-01
EI 2 Door Magnet Assembly G527-0037-01
F1 1 Hardware Pack G532-B003-01
F2 1 Assembly Manual G532-M003-01
F3 1 Safe Use and Care Manual G532-M003-02
Page 7
5
EXPLODED DIAGRAM (NATURAL GAS) FOR 85-3121-2 (G53204)
Extras
Hardware
Pack
Assembly
Manual
Safe Use
& Care
Manual
F1 F2 F3
CK
DL
CN
ED
EE
EG
EH
EI
DN
BE
AA
AB
DO
DP
DM
CP
CJ
EI
EC
EA EB
DC
DG
DH
DD
DF
DB
DI
DA
BI
DK
CO
CM
CE3
CE1
CE2
EE
BH
BG
BA
AE
AG
AF
BF
BD
BF
CH
CG
AC
AD
CF
CA
CD
BC
CL
CB
CC
CI
DE
EF
DJ
BB
Page 8
6
ASSEMBLY INSTRUCTIONS
1
6
14
X 1
EF
EG
EH
EG
EH
14
Page 9
7
ASSEMBLY INSTRUCTIONS
2
EAEB
EF
EF
CE1
EA
CE1
2X
66
105
X 2X 2
6
2
X 8
Page 10
8
ASSEMBLY INSTRUCTIONS
3
4X
6
2
X 4
CN
CN
EB
EB
EA
Page 11
9
ASSEMBLY INSTRUCTIONS
4
2X
6
2
X 4
CJ
CJ
EA
EB
Page 12
10
ASSEMBLY INSTRUCTIONS
5
CO
CO
CL
CL
CL
CL
6
7
X 2
A.
B.
Page 13
11
ASSEMBLY INSTRUCTIONS
5
CO
EB
CK
D.
CO
EB
EA
C.
6
7
X 4
Page 14
12
BA
BA
ASSEMBLY INSTRUCTIONS
6
6
2
X 4
BA
2X
WARNING:
WATCH YOUR HANDS!
Page 15
13
7
ASSEMBLY INSTRUCTIONS
6
7
X 2
CJ
CP
CN
Page 16
14
CMEB
EA
8
66
81
X 2X 4
EA
BA
BA
1
8
ASSEMBLY INSTRUCTIONS
Page 17
15
ASSEMBLY INSTRUCTIONS
9
6
6
4
4
X 3
X 2
DA
DA
DC
DB
A.
B.
Page 18
16
ASSEMBLY INSTRUCTIONS
9
C.
DJ
DE
6
4
X 4
2X
Page 19
17
ASSEMBLY INSTRUCTIONS
10
DA
DA
BA
BA
66
82
X 3X 3
TIP:
Ensure that the rubber side of
the rubberized washer makes
contact with the burner box.
A.
B.
DA
Page 20
18
ASSEMBLY INSTRUCTIONS
10
6
4
X 2
C.
D.
DC
DB
BA
BA
A1 B2
6
981
X 1X 1X 1
A1
B2
Page 21
19
ASSEMBLY INSTRUCTIONS
10
DB
CE3
CE3
DB
E.
CE3
Page 22
20
ASSEMBLY INSTRUCTIONS
11
DB
11
CC
CC
6
11
X 1
CC
DB
C.
A. B.
Page 23
21
ASSEMBLY INSTRUCTIONS
11
E. F.
D.
DB
DE
66
123
X 1X 1
DD
DJ
13
CC
DD
6
4
X 2
6
13
X 1
DE
3
DD
12
Page 24
22
ASSEMBLY INSTRUCTIONS
11
DH
DK
DJ
DI
DE
G.
H.
I.
6
6
X 2
Page 25
23
ASSEMBLY INSTRUCTIONS
12
CE2
CE1
+
Electronic Ignition Assembly
The electrode sets for main burner (CF), sear stove (DF) and
instastart buttons (CE3) are found under the control panel, attached
to the manifold (CA). Insert them into the electronic ignition (CE1).
Sear
Stove
Main
Burner
CE1
CE2
CE1
(CE3)
InstaStart
Button
CE3
Page 26
24
ASSEMBLY INSTRUCTIONS
13
DL
DL
DM
DN
6
6
4
4
X 3
X 2
Page 27
25
DL
ASSEMBLY INSTRUCTIONS
14
6
4
X 2
BA
DM
DL
BA
DL
BA
DN
66
82
X 3X 3
A1 B2
666
981
X 1X 1X 1
A1
B2
Page 28
26
ASSEMBLY INSTRUCTIONS
15
DO
DO
DP
DO
DM
DM
6
6
X 3
Page 29
27
ASSEMBLY INSTRUCTIONS
16
EE
EC
66
154
X 2X 2
66
154
X 2X 2
EE
ED
Page 30
28
ASSEMBLY INSTRUCTIONS
17
ED
EC
EF
EF
BG
Page 31
29
ASSEMBLY INSTRUCTIONS
18
BD
BA
BD
BA
Page 32
30
ASSEMBLY INSTRUCTIONS
19
BE
BA
BE
BA
Page 33
31
ASSEMBLY INSTRUCTIONS
20
BF
BF
BF
ATTENTION:
STACK GRATES BEFORE
POSITIONING.
Page 34
32
ASSEMBLY INSTRUCTIONS
21
BH
BH
BA
BH
BA
Page 35
33
ASSEMBLY INSTRUCTIONS
22
CB
FOR PROPANE
MODEL ONLY
ATTENTION:
DO NOT STORE EXTRA PROPANE
TANK WITHIN BBQ CART.
F4
EF
Page 36
34
ASSEMBLY INSTRUCTIONS
23
CB
Quick
Connector
Natural Gas
Home Supply
CB
www.colemanbbqs.com
FOR NATURAL
GAS MODEL ONLY
DO NOT USE
ATTENTION:
Your BBQs natural gas hose comes
with a 3/8” connection. For 1/2”
home connections, an adapter may
be required. Contact your natural
gas supplier to purchase the
necessary part.
Page 37
35
ACCESSORIES
ALSO AVAILABLE
Visit Canadian Tire:
Product # 85-1994
Coleman® Rotisserie Kit with Meat Probe
Page 38
36
ADDITIONAL WARNINGS
POSITION YOUR BARBECUE
WARNING HOT SURFACES:
You have now completed the Assembly of your COLEMAN® REVOLUTION™
BARBECUE.
NEXT STEPS:
1. Position your BARBECUE
2. Read SAFE USE & CARE MANUAL
3. Perform Grill Safety Check-list
WARNING:
FOR YOUR FAMILIES SAFETY,
DO NOT ATTEMPT TO LIGHT
THIS BBQ UNTIL YOU HAVE
REVIEWED PAGES 4-7 OF
THE COLEMAN SAFE USE &
CARE MANUAL. ALL SAFETY
AND LEAK TESTS MUST BE
PERFORMED BY THE END USER,
PRIOR TO LIGHTING THIS BBQ.
Always confirm that this Barbecue is not positioned under a combustible object
(e.g., an awning or umbrella) or in a covered area (e.g., porch or gazebo) before
lighting it, to prevent a possible fire.
Always confirm that this Barbecue is not positioned under the overhang of a house,
a garage or other structure before lighting it. An overhang will serve to deflect
flare-ups and radiate heat into the structure itself, which could result in a fire.
Always confirm that this Barbecue is positioned more than 36” (91.4cm) away from
any combustible materials or surfaces before lighting it, and that no gasoline or other
volatile substances are stored in the vicinity of this Barbecue. The temperature of
a grease fire or of the radiated heat might otherwise be sucient to ignite nearby
combustibles or volatile substances. Do not position near windows, siding, or fencing.
Always locate the Barbecue where there will be ample combustion and ventilation air,
but never position it in the direct path of a strong wind.
Level your barbecue for optimal performance of Flare-Free Technology™.
!
!
!
www.colemanbbqs.com
Page 39
Page 40
Manufactured by Winners Products Engineering Ltd.
Coleman®, and are registered trademarks of
The Coleman Company, Inc. used under license. ©2016 The Coleman Company, Inc.
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