Coleman REVOLUTION Assembly Manual

Manual Revision #: 11232016 AT

www.colemanbbqs.com

ASSEMBLY MANUAL

85-3140-6 (G53701) Propane

LIMITED 5-YEAR WARRANTY

Read and save manual for future reference.

Assemble your grill immediately. Missing or damaged parts

should be claimed within 30 days of purchase.

For product inquiries, parts, warranty and troubleshooting support,

please call 1-800-275-4617.

REVOLUTION

TM

DUAL FUEL

WARNING

Failure to follow all of the Manufacturer’s
instructions could result in hazardous
fires, explosions, property damage, or
serious personal injury or even death.

Follow all leak check procedures
carefully prior to operation of barbecue,
even if grill was dealer assembled. Do
not try to light this barbecue without
reading the Lighting Instructions section
of this manual.

THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES

CAUTION

Read and follow all safety statements,
assembly instructions, use and care
directions before attempting to
assemble and cook.

CAUTION

Sharp edges. Wear gloves when
assembling your grill.

INSTALLER OR ASSEMBLER/
CONSUMER

This manual should be kept with the
BBQ at all times.

HEAVY ARTICLE NEEDS 2 TO LIFT

To ORDER non-warranty replacement parts or accessories,

or to register your warranty, please visit us on the web at

www.colemanbbqs.com

DANGER

1. If you smell Gas:
a. Shut o gas to the appliance
b. Extinguish any open flame
c. Open lid
d. If odor continues, keep
away from the appliance and
immediately call your gas
supplier or your fire department

2. Requires two people to complete

the assembly process.

3. Beware of sharp edges.

THIS BARBECUE IS FOR OUTDOOR USE ONLY

CONTACT CALL CENTRE IF ANY PARTS ARE MISSING

1-800-275-4617

WARNING

1. Do not store or use gasoline

or other flammable liquids or
vapours in the vicinity of this or
any other appliance.

2. An LP cylinder not connected for

use shall not be stored in the vicinity
of this or any other appliance.

WARNING

IN DIRECT SUN, AND IN OPERATION,
YOUR BBQ’S STAINLESS STEEL
AND PAINTED STEEL PARTS CAN
BECOME VERY HOT.

1

NO.8-32UNC Nut

X 2

φ5 Lock Washer

X 10

Spacer, Door Handle

X 4

Ash Sweep Handle

X 1

Rubberized Washer

X 9

Control Knob

X 1

Hitch Pin

X 2

Aluminum Washer

X 18

Compression Spring

X 2

Wheel Lock Pin

X 1

13

16

19

22

14

17

20

23

15

18

21

HARDWARE PACK

1/4”-20UNCx38 Screw

X 6

NO.10-24UNCX13 Screw

X 26

NO.10-24UNCX16 Screw

X 8

ST4.2X6 Tapping Screw

X 1

1/4”-20UNCx16 Screw

X 46

NO.10-24UNCX10 Screw

X 2

NO.8-32UNCX10 Screw

X 3

Screw, Charcoal Lid Vent

and Ash Sweep

X 2

1/4”-20UNC Screw

X 4

NO.8-32UNCX18 Screw

X 2

ST4.2X10 Tapping Screw

X 10

1/4”-20UNC Nut

X 2

1

2

3

4 5

6

7

8 9

10

11 12

No. Description Part Number Qty.

1 1/4"-20UNCx38 Screw 20120-13038-250 6
2 1/4"-20UNCx16 Screw 20120-13016-250 46
3 1/4"-20UNC Screw G353-0014-9000 4
4 NO.10-24UNCX16 Screw 20124-10016-250 8
5 NO.10-24UNCX13 Screw 20124-10013-250 26
6 NO.10-24UNCX10 Screw 20124-10010-250 2
7 NO.8-32UNCX18 Screw 20132-08018-250 2
8 NO.8-32UNCX10 Screw 20332-08010-250 3
9 ST4.2X10 Tapping Screw 22500-42010-137B 10
10 ST4.2X6 Tapping Screw 22500-42006-137 1
11 Screw, Ash Catcher Access Door G537-0015-9000 2
12 Screw, Charcoal Lid Vent and Ash Sweep G531-0048-9081 2
13 1/4"-20UNC Nut 30220-13000-250 2
14 NO.8-32UNC Nut 30232-08000-250 2
15 Rubberized Washer G501-0054-9100 9
16 Aluminum Washer G466-0042-9000 18
17 φ5 Lock Washer 41400-05000-250 10
18 Control Knob G532-3600-9000 1
19 Compression Spring G528-0058-9000 2
20 Spacer, Door Handle G466-0035-9000 4
21 Hitch Pin G515-0013-9000 2
22 Wheel Lock Pin G350-0026-9000 1
23 Ash Sweep Handle G531-0047-01 1

TOOLS NEEDED FOR ASSEMBLY

• #2 Phillips screwdriver (long and short)

• 1/4” Slotted screwdriver (long and short)

• Adjustable wrench

• Pliers

BEFORE ASSEMBLING THIS BARBECUE, READ THE INSTRUCTIONS CAREFULLY.

Assemble the barbecue on a flat, clean surface. Grill is heavy. Two people are
recommended to assemble this barbecue.

Caution:
Sheet metal can cause injury. Wear gloves when installing the grill.

Screw, Ash Catcher Access

Door

X 2

2

PARTS LIST (PROPANE) FOR 85-3140-6 (G53701)

Item No. Qty. Description Part No.

AA 1 Charcoal Lid G537-6000-01

AB 1 Charcoal Lid Handle G537-6100-01

AC 1 Lid Vent G531-0001-01

AD 1 Lid Hinge G537-6200-01

AE 1 Gas Lid Assembly G532-2000-02

AF 1 Gas Lid Handle G532-0004-01

AG 1 Thermometer G532-0007-01

AH 1 Thermometer Bezel G532-0006-01

AI 2 Screw for Top Lid G466-0007-01

AJ 2 Lid Bumper, Front G527-0002-02

AK 2 Lid Bumper, Rear G303-0038-01

BA 1 Fire Bowl G537-0010-01

BB 1 Charcoal Ignition Burner G537-0800-01

BC 1 Electrode, Charcoal Lighting

Burner

G458-9201-01

BD 1 Ash Sweep C305-0006-02

BE 1 Ash Sweep Handle (#23) G531-0047-01

BF 1 Charcoal Grate G537-0012-01

BG 1 Cooking Grate, Charcoal Side C305-0300-01

BH 1 Fire Bowl Vent C305-0400-02

BI 1 Fire Bowl Vent Handle C305-0009-01

BJ 1 Ash Catcher C305-0010-01

BK 1 Ash Catcher Handle C305-0011-01

BL 1 Burner Box G532-3100-01

BM 3 Main Burner G532-3500-01

BN 1 Electrode, Main Burner G515-0067-01

BO 2 Carryover Assembly G532-0014-01

BP 3 Heat Distribution Plate G532-0016-01

BQ 1 Grease Channel G532-0015-01

BR 6 Cooking Grate, Gas Side G532-0017-01

BS 1 Flare Free Cleaning Tool G532-0049-01

BT 1 Warming Rack G532-0018-01

BU 1 Match Holder G501-0068-01

CA 1 Control Panel, Charcoal Side G537-0007-01

CB 1 Fire Bowl Mounting Shelf G537-0600-01

CC 3 Tool Hooks G360-0016-01

CD 1 Manifold Assembly G537-3200-01

CE3 1 Instastart™ Ignition Button G532-0013-02

CF 1 Regulator G312-1004-01

CG 1 Charcoal Ignition Burner Valve G537-0001-01

CH 1 Metal Hose G508-0024-01

CI 4 Control Knob G532-3600-01

CJ 4 Control Knob Bezel G532-0012-01

CK1 1 Electronic Ignition Assembly G532-0019-01

CK2 1 Ignition Battery Cover G532-0019-02

CL 1 Control Panel, Gas Side G537-0014-01

CM 1 Front Brace G532-9000-01

Item No. Qty. Description Part No.

CN 1 Grease Cup, Burner Box G416-0015-01

CO 2 Grease Cup Rails G466-0034-01

CP 1 Upper Back Panel G532-0022-01

CQ 1 Lower Back Panel G532-0021-01

CR 1 Heat Shield, Burner Box G532-0023-01

CS 1 Heat Shield, Tank G537-0013-01

CT 1 Back Brace, Charcoal Side G537-1300-01

DA 1 Right Side Shelf Table Base G537-0900-01

DB 1 Right Side Shelf Fascia G537-1000-01

DC 1 Grease Cup Holder, Flare-Free G532-0031-02

DD 1 Grease Cup, Flare-Free G532-0031-02

DE 1 Right Side Shelf Table Rear

Brace

G537-1100-01

DF 2 Support Bracket A G363-1300-01

DG 2 Support Bracket B G363-1400-01

DH 2 Side Shelf Table G537-1200-01

EA 1 Left Cart Side Panel G537-4300-01

EB 1 Middle Cart Panel G537-4100-01

EC 1 Right Cart Side Panel G532-1100-01

ED 1 Support Bracket, Regulator G466-00C3-01

EE 1 Bottom Shelf G537-4000-01

EF 3 Locking Castor G350-0023-01

EG 3 Castor G350-0024-01

EH 1 Lower Front Panel G537-0004-01

EI 1 Ash Catcher Access door G537-4400-01

EJ 2 Magnet, Ash Catcher Access

Door

G213-0022-01

EK 1 Handle, Ash Catcher Access

Door

G353-0024-01

EL 1 Stopper, Ash Catcher Access

Door

G537-0003-01

EM 1 Interior Cart Divider G537-0005-01

EN 1 Left Door Assembly G532-5000-01

EO 1 Right Door Assembly G532-6000-01

EP 2 Handle, Door Assembly G532-0026-01

EQ 2 Magnet, Door Assembly G527-0037-01

F1 1 Hardware Pack G537-B001-01

F2 1 Assembly Manual G537-M001-01

F3 1 Safe Use and Care Manual G537-M001-02

F4 1 Charcoal Grill Cooking Guide G537-M001-03

F5 1 Tank Screw G505-0047-01

3

EXPLODED DIAGRAM (PROPANE) FOR 85-3140-6 (G53701)

EJ

EL

F5

AE

CF

DD

DC

DB

CN

EI

EH

BU

CK2

CK1

BT

BS

DF

DG

DH

DG

DF

DH

DE

DA

BL

AI

AJ

AK

AG

AH

BQ

EP

EP

ED

CL

EE

AC

AA

AB

BG

BF

AD

BB

BC

BA

BR

BR

CB

BP

BM

BO

AF

BN

CD

CH

CG

CJ

CI

BD

CJ

CI

BK

BH

BJ

EK

BI

BE

EG

EF

EQ

EC

EB

CT

EA

EM

CA

CQ

CS

EO

EN

CR

CP

CM

CC

CO

CE3

Extras

Hardware

Pack

Assembly

Manual

Safe Use

& Care

Manual

Charcoal

Grill Cooking

Guide

F1 F2 F3 F4

4

ASSEMBLY INSTRUCTIONS

1

EG

22

6

22

X 1

EE

EF

5

EB

EC

CK1

ASSEMBLY INSTRUCTIONS

2

EE

6

2

X 8

EE

2X

View from the back

66

147

X 2X 2

EB

CK1

EL

6

ASSEMBLY INSTRUCTIONS

3

CQ

EC

EB

CQ

4X

6

2

X 4

View from the front

7

ASSEMBLY INSTRUCTIONS

4

6

2

X 4

2X

CM

EC

CM

EB

View from the back

8

ASSEMBLY INSTRUCTIONS

5

A.

B.

CR

CR

CO

CO

CO

CO

6

9

X 2

9

ASSEMBLY INSTRUCTIONS

5

C.

CR

EB

EC

6

9

X 4

10

ASSEMBLY INSTRUCTIONS

5

CR

EC

CN

CO

D.

11

6

ASSEMBLY INSTRUCTIONS

6

2

X 4

EE

EE

EA

EA

12

ASSEMBLY INSTRUCTIONS

7

EH

EH

EA

EB

EB

6

5

X 4

13

ASSEMBLY INSTRUCTIONS

8

EA

EB

EH

EM

EM

EA

View from underneath interior cart divider (EM)

6

5

X 4

14

ASSEMBLY INSTRUCTIONS

9

CM

CF

BL

IMPORTANT:
Position regulator (CF) on

the inside of the cart.

2

X 4

BL

EB

EB

EC

EC

15

ASSEMBLY INSTRUCTIONS

10

6

9

X 2

CQ

CS

CM

9

9

CS

CQ

16

ASSEMBLY INSTRUCTIONS

11

CP

CP CP

EB

EB EB

EC

BL

BL

BL

6

6

1

1

1

1

15

66

151

X 1X 4

Anchor screw: Only tighten screw
halfway, as shown.

17

CP

BL

BL

BL

ASSEMBLY INSTRUCTIONS

12

A.

1

13

15

66

15 131

X 1 X 1X 1

Anchor screw: Only tighten screw
halfway, as shown.

CP

CP

18

EA

CB

ASSEMBLY INSTRUCTIONS

12

B.

CB CB CB

Mount shelf and tighten anchor screw, as shown.

19

ASSEMBLY INSTRUCTIONS

12

C.

66

152

X 3X 3

CB

BL

6

5

X 1

CB

BL

D.

20

ASSEMBLY INSTRUCTIONS

12

E.

6

2

X 2

EA

CB

21

ASSEMBLY INSTRUCTIONS

13

CE3

CB

CA

CA

CB

CE3

CE3

TIP:

Ignition Button wires can be found
attached to Metal Hose (CH) and
Charcoal Ignition Burner Valve (CG).

22

ASSEMBLY INSTRUCTIONS

14

CG

CA

CA

CA

CG

6

18

X 1

6

18

Remove the hardware
that is pre-assembled
to the charcoal
ignition burner valve
(CG), and use it to
assemble the valve
(CG) to the charcoal
control panel (CA).

A.

B.

C.

23

ASSEMBLY INSTRUCTIONS

15

BA

CB

BA

CB

66

162

X 3X 3

24

BD

BD

BA

BA

A.

ASSEMBLY INSTRUCTIONS

16

BD

BD

BA

BA

66

19 2112

X 1 X 1X 1

19

21

12

21

19

25

BD

BD

BA

BA

66

2310

X 1X 1

16

ASSEMBLY INSTRUCTIONS

B.

23/

BE

10

26

ASSEMBLY INSTRUCTIONS

17

BA

CB

BH

BI

66

165

X 3X 3

27

ASSEMBLY INSTRUCTIONS

18

BJ

BJ

BH

BK

6

6

X 2

28

ASSEMBLY INSTRUCTIONS

19

4 17 16

X 4 X 4 X 4

BA

AD

29

AA

BA

AD

ASSEMBLY INSTRUCTIONS

20

AA

66

17 164

X 4 X 4X 4

A.

30

ASSEMBLY INSTRUCTIONS

5 17

16

16

X 2 X 2

X 2

X 2

A1

B2

B2

B2

A1

A1

AC

AA

AA

AB

20

AA

AC

66

19 2112

X 1 X 1X 1

12

19

21

B.

31

ASSEMBLY INSTRUCTIONS

21

BB

BA

BC

TIP:

The electrode wire for the charcoal lighting burner (BC) is
preassembled to the charcoal ignition burner (BB). Unwrap
the wire before positioning the burner.

Make sure that the charcoal ignition
burner (BB) engages the charcoal
ignition burner valve (CG).

6

9

X 2

BA

CG

BB

BB

32

ASSEMBLY INSTRUCTIONS

22

CK2

CK1

­+

CE3

InstaStart
Button
(CE3)

Electronic Ignition Wire Assembly

Insert the charcoal ignition burner electrode wire (BC), the main burner electrode
wires (BN), and the Instastart™ ignition button wires (CE3) into the electronic ignition
assembly (CK1). Insert one “AA” battery into the compartment with the positive end
facing outwards. Secure using the battery cover (CK2).

Charcoal
Ignition
Burner (BC)

Gas Side Main
Burner (BN)

CK1

CK2

BC

BC

BN

B.

A.

CE3

BN

IMPORTANT:

Find charcoal
ignition burner
electrode (BC)
and thread end
through the
manifold hole.

33

ASSEMBLY INSTRUCTIONS

23

EI

EI

EI

EA

EB

6

11

X 2

34

ASSEMBLY INSTRUCTIONS

CT

CT

EA

EB

EB EA

6

2

X 3

CT

CT CT

BL

BL BL

Mount back brace and tighten anchor screw, as shown.

24

35

ASSEMBLY INSTRUCTIONS

25

DE

DB

DA

DA

6

6

5

5

X 2

X 2

36

ASSEMBLY INSTRUCTIONS

26

66

152

X 3X 3

BL

DA

DA

BL

B.

A.

DA

BL

37

ASSEMBLY INSTRUCTIONS

26

66

15 131

X 1 X 1X 1

6

5

X 2

BL

BL

DA

DA

C.

D.

38

ASSEMBLY INSTRUCTIONS

27

DC

DC

DB

DD

DC

DB

6

8

X 3

39

ASSEMBLY INSTRUCTIONS

CB

DF

DG

DG

DF

28

6

6

2

2

X 4

X 4

A.

B.

Support Bracket A

(DF)

Support Bracket B

(DG)

Support Bracket A

(DF)

Support Bracket B

(DG)

40

ASSEMBLY INSTRUCTIONS

29

DH

DH

DH

6

3

X 4

DA

DF

DH

DG

41

EC

6

5

X 2

EC

ED

ASSEMBLY INSTRUCTIONS

30

YOUR MODEL includes the CONVERTIBLE
VALVE SYSTEM™. If you would like
to convert your BBQ from PROPANE
to NATURAL GAS, the following kit is
required

Convertible Valve System™ Natural Gas
Conversion Kit - product number:
85-2261-4 (available at Canadian Tire)

Before completing steps 30 to 39, follow
the steps outlined in the CONVERTIBLE
VALVE SYSTEM™ instruction manual that
accompanied the kit.

ATTENTION:

CF

CF

ED

42

ASSEMBLY INSTRUCTIONS

31

EP

EN

EP

EO

6

6

6

6

20

20

5

5

X 2

X 2

X 2

X 2

43

ASSEMBLY INSTRUCTIONS

32

BS

EO

EN

CL

EE

CL

EE

2X

2X

44

ASSEMBLY INSTRUCTIONS

33

BP

BP

45

ASSEMBLY INSTRUCTIONS

34

BQ

BL

BQ

BL

46

ASSEMBLY INSTRUCTIONS

35

BR

1

3

2

BR

BR

ATTENTION:
STACK GRATES BEFORE
POSITIONING.

47

ASSEMBLY INSTRUCTIONS

36

BL

BT

BT

BT

BL

48

ASSEMBLY INSTRUCTIONS

37

BG

BA

BF

49

ASSEMBLY INSTRUCTIONS

F5

CF

EE

38

FOR PROPANE MODEL ONLY.
FOR NATURAL GAS MODEL, FOLLOW STEP 39.

50

www.colemanbbqs.com

ASSEMBLY INSTRUCTIONS

39

HOW TO CONVERT YOUR BBQ TO NATURAL GAS

This barbecue was sold PROPANE READY, if you
wish to run your barbecue on Natural Gas you must
purchase the Natural Gas Conversion Kit sold at
Canadian Tire, product #85-2261-4.

IMPORTANT

Make sure the conversion kit packaging has

the following symbol on it:

51

ACCESSORIES

Coleman® Rotisserie Kit with Meat Probe
Product #: 85-1994

Coleman® Dual Fuel Barbecue Cover
Product #: 85-2224

Coleman® Flare Free Technology™ Brush
Product #: 85-2213

Coleman® Revolution™ Toolset
Product #: 85-2233

Grate Oiling Brush
Product #: 85-2219

Burner Cleaning Kit
Product #: 85-2220

ALSO AVAILABLE AT CANADIAN TIRE

52

ADDITIONAL WARNINGS

POSITION YOUR BARBECUE

WARNING HOT SURFACES:

You have now completed the Assembly of your COLEMAN® REVOLUTION™
BARBECUE.

NEXT STEPS:

1. Position your BARBECUE

2. Read SAFE USE & CARE MANUAL

3. Perform Grill Safety Check-list

WARNING:
FOR YOUR FAMILIES SAFETY,
DO NOT ATTEMPT TO LIGHT
THIS BBQ UNTIL YOU HAVE
REVIEWED PAGES 4-7 OF
THE CCOLEMAN® SAFE USE &
CARE MANUAL. ALL SAFETY
AND LEAK TESTS MUST BE
PERFORMED BY THE END USER,
PRIOR TO LIGHTING THIS BBQ.

Always confirm that this Barbecue is not positioned under a combustible object
(e.g., an awning or umbrella) or in a covered area (e.g., porch or gazebo) before
lighting it, to prevent a possible fire.

Always confirm that this Barbecue is not positioned under the overhang of a house,
a garage or other structure before lighting it. An overhang will serve to deflect
flare-ups and radiate heat into the structure itself, which could result in a fire.

Always confirm that this Barbecue is positioned more than 36” (91.4cm) away from
any combustible materials or surfaces before lighting it, and that no gasoline or other
volatile substances are stored in the vicinity of this Barbecue. The temperature of
a grease fire or of the radiated heat might otherwise be sucient to ignite nearby
combustibles or volatile substances. Do not position near windows, siding, or fencing.

Always locate the Barbecue where there will be ample combustion and ventilation air,
but never position it in the direct path of a strong wind.

Level your Barbecue for optimal performance of Flare-Free Technology™.

!

!

!

www.colemanbbqs.com

Manufactured by Winners Products Engineering Ltd.

Coleman®, and are registered trademarks of

The Coleman Company, Inc. used under license. ©2017 The Coleman Company, Inc.

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