Coleman POWERSPORTS HS360ATV, POWERSPORTS HS400ATV Owner's Manual
POWERSPORTS
OWNER’S MANUAL
(888)-405-8725 Coleman Powersports
364 S. Smith Rd. Tempe, AZ. 85281
No one under the
age of 16 should
operate this ATV
REV032514
HS360ATV
HS400ATV
Owner’s Manual
Owner’s Manual
INTRODUCTION
manual will provide you information regarding safe operation, operational instructions, maintenance
and care. Fully understanding this manual and following all of the instructions herein will provide the
knowledge needed to have safe and enjoyable ATV operation.
If you have any questions regarding the operation or maintenance of your ATV, please
contact Coleman Powersports 888-405-8725
IMPORTANT SAFETY MESSAGES
● READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING YOUR ATV. MAKE
SURE YOU UNDERSTAND ALL INSTRUCTIONS.
● PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE ATV.
● NEVER OPERATE THE ATV WITHOUT PROPER TRAINING OR INSTRUCTION.
● THIS ATV, AND ANY OTHER ATV OVER 90cc, SHOULD NOT BE RIDDEN BY ANYONE UNDER 16
YEARS OF AGE.
Congratulations on your purchase of the Coleman 400ATV. This Owner’s / Operator’s
Owner’s Manual
IMPORTANT MANUAL INFORMATION
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS
INJURY OR DEATH. Particularly important information is distinguished in this manual by the
following notations:
The Safety Alert Symbol means ATTENTION!
YOUR SAFETY IS INVOLVED!
Failure to follow WARNING instructions could result in severe injury or
death to the machine operator, a bystander or a person inspecting or
repairing the machine.
A CAUTION indicates special precautions that must be taken to avoid
damage to the machine.
A NOTE provides key information to make procedures easier or clearer.
NOTE:
Owner’s Manual
IMPORTANT NOTICE
Curve speed must be smaller than 30km/h (18.64 mph).
This ATV is designed and manufactured for OFF - ROAD use only. It is illegal and unsafe
to operate this ATV on any public street, road or highway.
This ATV complies with all applicable OFF - ROAD noise level and spark arrester laws and
regulations in effect at the time of manufacture.
Please check your local riding laws and regulations before operating this ATV.
When the temperature is below -20℃ (-4°F), please park the ATV in the place where the
temperature is higher than -20℃ (-4°F). After the ATV has warmed up, the ATV can be started.
Please see page 6-3 on the warming up process.
When the temperature is higher than 38℃ (100°F), and when you park the ATV after it run
at high speed, please keep engine running for 3 minutes at idle mode and make sure that the
radiator fan still work for 3 minutes to prevent cooling water from boiling. Then turn off the
power switch to save the battery.
When you park the ATV and cut off the engine, please turn off the ignition switch to stop meter
displaying.
Owner’s Manual
04
Coleman Limited Warranty
Location of the Warning and
Specification Labels
1-1
Safety Information
2-1
Description and Vehicle
Identification
3-1
Identification Number Records
3-2
Vehicle Identification Number
3-2
Control Functions
4-1
Main Switch
4-1
Indicator and Warning Lights
4-2
Handlebar Switches
4-5
Throttle Lever
4-7
Speed Limiter
4-8
Front Brake Lever
4-10
1
Brake Pedal and Rear Brake
Lever
4-10
Drive Select Lever
4-11
Recoil Starter
4-12
Fuel Tank Cap
4-12
Seat
4-12
Storage Compartment
4-13
Front Carrier
4-14
Rear Carrier
4-14
Front and Rear Shock Absorber
Adjustment
4-15
Pre Operation Checks
5-1
Front and Rear Brakes
5-2
Fuel
5-4
Engine Oil
5-6
Final Gear Oil
5-6
Differential Gear Oil
5-7
Coolant
5-7
Throttle lever
5-8
Fittings and Fasteners
5-8
Lights
5-8
Switches
5-8
Tires
5-9
1 2 3 4 5
Owner’s Manual
How to Measure Tire Pressure
5-10
Tire Wear Limit
5-11
Operation
6-1
Starting a Cold Engine
6-1
Starting a Warming Engine
6-3
Warming Up
6-3
Drive Select Lever Operation
and Reverse Driving
6-4
Engine Break-In
6-7
Accessories and Loading
6-8
Your Vehicle
7-1
Driving Your Vehicle
7-1
Ride With Care and Good
Judgment
7-1
Apparel
7-4
Speed Limiter
7-8
Loading and Accessories
7-8
During Operation
7-9
Modifications
7-11
Exhaust System
7-11
Be Careful Where You Ride
7-12
Turning Your ATV
7-18
Climbing Uphill
7-20
Riding Downhill
7-25
Crossing a Slope
7-27
Crossing Through Shallow
Water
7-28
Riding Over Rough Terrain
7-32
Sliding and Skidding
7-32
Periodic Maintenance and
Adjustment
8-1
Owner’s Manual and Tool Kit
8-1
Periodic Maintenance Chart for
the Emission Control System
8-3
General Maintenance and
Lubrication Chart
8-4
Panel Removal and Installation
8-6
EFI system
8-7
EFI System inspection
8-10
6 8 7
Owner’s Manual
Engine Oil and Oil Filter
Cartridge
8-10
Final Gear Oil
8-15
Differential Gear Oil
8-17
Cooling System
8-19
Changing the Coolant
8-20
Axle Boots
8-23
Spark Plug Inspection
8-23
Air Filter Elements Cleaning
8-26
Spark Arrester Cleaning
8-28
V-belt Cooling Duct Check Hose
8-30
V-belt Case Drain Plug
8-30
Valve Clearance Adjustment
8-31
Select Lever Safety System
Cable Adjustment
8-31
Throttle Lever Adjustment
8-31
Front Brake Pad Check
8-32
Checking the Rear Brake Pads
8-32
Checking the Brake Fluid Level
8-33
Brake Fluid Replacement
8-34
Front Brake Lever Free Play
8-34
Adjusting the Rear Brake Lever
8-35
Adjusting the Brake Pedal
8-36
Adjusting the Rear Brake Light
Switch
8-36
Cable Inspection and Lubrication
8-37
Lubricating the Brake Levers
and Brake Pedal
8-38
Wheel Removal
8-39
Wheel Installation
8-39
Battery
8-40
Battery Maintenance
8-41
Fuse Replacement
8-41
Replacing A Headlight Bulb
8-43
Headlight Beam Adjustment
8-45
Tail/Brake Light Bulb
Replacement
8-45
Check and Solution to Common
Problems in Vehicle
8-46
Cleaning and Storage
9-1
9
Owner’s Manual
Cleaning
9-1
Storage
9-3
Specifications
10-1
Fault code of Electronic
Injection System
11-1
USA EPA Emissions Limited
Warranty
12-1
10
11
12
Coleman Powersports Warranty
This Warranty is NOT the Emissions Control Warranty. Please note this is a general Limited Warranty for this product. It
IS NOT an Emissions Control Warranty. Please see the Emissions Control Warranty in this manual for warranties covering
What is a Defect?
the date of purchase shown on the sales receipt. During this period of time, Coleman Powersports, will, at its option,
either repair or replace any original Coleman part which is covered by this warranty and is proven to be defective in
workmanship or material.
To qualify for this warranty the part:
1. Must have been purchase from Coleman Powersports or from an authorized Coleman Powersports Retailer.
2. This warranty does not apply to any vehicle which is used in competition or used in a manner not consistent with the
normal and proper intended use for the vehicle. This vehicle is not intended for rental or commercial use.
Who Can Perform Repairs Under this Warranty?
Repairs under this warranty should be performed by an authorized Coleman Powersports retailer or comparable servicing
dealer.
How to get service under this warranty
To get warranty service call Coleman Powersports at 888-405-8725 for the location of your local servicing retailer / dealer.
Please do not return the product to the retailer where the product was purchased unless instructed to do so by Coleman
Powersports. The retailer of this product does not make any warranty of its own and has no authority to implement this
warranty on behalf of Coleman Powersports without the approval of Coleman Powersports. A COPY OF YOUR SALES
RECEIPT IS REQUIRED FOR WARRANTY SERVICE.
The limited warranty period for this product is 1 year from the date of purchase shown on the original sales receipt.
The Product is warranted to be free from manufacturing defects in material and workmanship for a period of 1 year from
Emission components.
The Warranty
Coleman Powersports, distributor of Coleman
ATV’s, offers the following warranty to the initial purchaser of this new
Coleman product. The initial purchaser is dened as the rst person to purchase a new Coleman ATV from an Authorized
Retailer of Coleman Power Sport products.
What this Warranty Does Not Cover
This warranty does not cover the following
1. Damage due to lack or improper maintenance as described in this manual.
2. Damage which is caused by normal use and not caused by a defect in materials or workmanship.
3. Use of the product which is not consistent with the intended use as described in the operating instructions.
4. Any expendable maintenance item which need replacement or service as part of normal maintenance, unless such
items have defects in material or workmanship which cause failure or premature wear.
5. Any product which has been altered or modied in a manner not consistent with the original design of the product or in
a manner not approved by Coleman Powersports.
6. Tires
7. Damage or failures due to abuse, neglect, or misuse of the product.
Limitations of this Warranty
This warranty does not cover and Coleman Powersports disclaims any responsibility for:
1. Loss of time or loss of use of the product.
2. Transportation costs to and from the authorized center.
3. Other loss or damage to other equipment or personal items.
Length of Implied Warranties
Any implied warranties are limited to the duration set forth in this warranty. Coleman Powersports does not make any
claim as to the merchantability or tness for a particular purpose which would extend longer than the duration of this
written warranty.
Check you State Laws as some State Laws do not allow limitations as to the duration of an implied warranty. Some States
may also not allow limitation or exclusions based on incidental or consequential damages.
Location of the Warning and Safety Labels 1-1
LOCATION OF THE WARNING AND SPECIFICATION LABELS
1-2 Location of the Warning and Safety Labels
Read and understand all of the labels on
your machine. They contain important
information for safe and proper operation of
your ATV.
Never remove any labels from your ATV. If a
label becomes difficult to read or comes off, a
replacement label is available from your
dealer.
①
②
③
Location of the Warning and Safety Labels 1-3
④
⑤
⑥
1-4 Location of the Warning and Safety Labels
⑦
⑧
Location of the Warning and Safety Labels 1-5
⑨
⑩
⑪
⑫
2-1 Safety Information
AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. An ATV handles
differently from other vehicles including motorcycles and cars. A collision or rollover can occur
quickly, even during routine maneuvers such as turning and riding on hills or over obstacles, if
you fail to take proper precautions.
SEVERE INJURY OR DEATH can result if you do not follow these instructions:
Read this manual and all labels carefully and follow the operating procedures described.
Never operate an ATV without proper training or instruction. Take a Training Course.
Beginners should receive training from a certified instructor.
Always follow the age recommendation:
A child under 16 years old should never operate an ATV with engine size greater
than 90cc.
Never allow a child under age 16 to operate an ATV without adult supervision, and never
allow continued use of an ATV by a child if he or she does not have the abilities to operate
it safely.
SAFETY INFORMATION
Safety Information 2-2
Never operate an ATV without wearing an approved motorcycle helmet that fits properly.
You should also wear eye protection (goggles or face shield), gloves, boots, long-sleeved
shirt or jacket, and long pants.
Never consume alcohol or drugs before or while operating this ATV.
Never operate at speeds too fast for your skills or the conditions. Always go at a speed that
is proper for the terrain, visibility and operating conditions, and your experience.
Never attempt wheelies, jumps, or other stunts.
Always inspect your ATV each time you use it to make sure it is in safe operating condition.
Always follow the inspection and maintenance procedures and schedules described in this
manual.
Always keep both hands on the handlebars and both feet on the footboards of the ATV
during operation.
Always go slowly and be extra careful when operating on unfamiliar terrain. Always be alert
to changing terrain conditions when operating the ATV.
Never operate on excessively rough, slippery or loose terrain until you have learned and
practiced the skills necessary to control the ATV on such terrain. Always be especially
cautious on these kinds of terrain.
2-3 Safety Information
Always follow proper procedures for turning as described in this manual. Practice turning
at low speeds before attempting to turn at faster speeds. Do not turn at excessive speed.
Never operate the ATV on hills too steep for the ATV or for your abilities. Practice on
smaller hills before attempting larger hills.
Always follow proper procedures for climbing hills as described in this manual. Check the
terrain carefully before you start up any hill. Never climb hills with excessively slippery or
loose surfaces. Shift your weight forward. Never open the throttle suddenly. Never go over
the top of a hill at high speed.
Always follow proper procedures for going down hills and for braking on hills as described
in this manual. Check the terrain carefully before you start down any hill. Shift your weight
backward. Never go down a hill at high speed. Avoid going down a hill at an angle that
would cause the vehicle to lean sharply to one side. Go straight down the hill where
possible.
Always follow proper procedures for crossing the side of a hill as described in this manual.
Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of
the ATV. Never attempt to turn the ATV around on any hill until you have mastered the
turning technique described in this manual on level ground. Avoid crossing the side of a
Safety Information 2-4
steep hill if possible.
Always use proper procedures if you stall or roll backwards when climbing a hill. To avoid
stalling, use proper gear range and maintain a steady speed when climbing a hill. If you
stall or roll backwards, follow the special procedure for braking described in this manual.
Dismount on the uphill side or to a side if pointed straight uphill. Turn the ATV around and
remount, following the procedure described in this manual.
Always check for obstacles before operating in a new area. Never attempt to operate over
large obstacles, such as large rocks or fallen trees. Always follow proper procedures when
operating over obstacles as described in this manual.
Always be careful when skidding or sliding. Learn to safely control skidding or sliding by
practicing at low speeds and on level, smooth terrain. On extremely slippery surfaces,
such as ice, go slowly and be very cautious in order to reduce the chance of skidding or
sliding out of control.
Never operate an ATV in fast flowing water or in water deeper than that recommended in
this manual. Remember that wet brakes may have reduced stopping ability. Test your
brakes after leaving water. If necessary, apply them several times to let friction dry out the
linings.
2-5 Safety Information
Always be sure there are no obstacles or people behind you when you operate in
reverse.
When it is safe to proceed in reverse, go slowly.
Always use the size and type tires specified in this manual.
Always maintain proper tire pressure as described in this manual.
Never modify an ATV through improper installation or use of accessories.
Never exceed the stated load capacity for an ATV. Cargo should be properly distributed
and securely attached. Reduce speed and follow instructions in this manual for carrying
cargo or pulling a trailer. Allow greater distance for braking.
Safety Information 2-6
WARNING
POTENTIAL HAZARD
Starting or running the engine in a closed area.
WHAT CAN HAPPEN
Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time.
HOW TO AVOID THE HAZARD
Always operate your ATV in an area with adequate ventilation.
2-7 Safety Information
WARNING
POTENTIAL HAZARD
Improper handling of gasoline.
WHAT CAN HAPPEN
Gasoline can catch fire and you could be burned.
HOW TO AVOID THE HAZARD
Always turn off the engine when refueling. Do not refuel right after the engine has been running and
is still very hot.
Do not spill gasoline on the engine or exhaust pipe/muffler when refueling.
Never refuel while smoking, or while in the vicinity of sparks, open flames, or other sources of
ignition such as the pilot lights of water heaters and clothes dryers.
When transporting the ATV in another vehicle, be sure it is kept upright. Otherwise, fuel may leak
out of the fuel tank.
WHAT CAN HAPPEN
Gasoline is poisonous and can cause injuries.
HOW TO AVOID THE HAZARD
If you swallow some gasoline or inhale a lot of gasoline vapor, or get some gasoline in your eyes,
see your doctor immediately. If gasoline spills on your skin, wash with soap and water. If gasoline
spills on your clothing, change your clothes.
Description and Vehicle Identification 3-1
1. Rear shock absorber assembly spring pre load
adjusting ring
2. Spark arrester
3. Storage box and tool kit
4. Spark plug
5. Front shock absorber assembly spring preload
adjusting ring
6. Brake pedal
7. V-belt case
8. Fuel cock
9. Air filter case
10. Fuses
11. Tail/ brake light
12.Front shock absorber assembly spring
preload adjusting ring
13. V-belt cooling duct check hose
14. Oil filter cartridge
15. Engine oil dipstick
16. Rear brake lever
17. Left handlebar switches
18. Starter (choke )
19. Drive select lever
20. Main switch
21. Fuel tank cap
22. Right handlebar switch
23. Throttle lever
NOTE:
The machine you have purchased may differ slightly
from those shown in the figures of this manual.
3-2 Description and Vehicle Identification
Identification number records
Record the key identification number, vehicle
identification number and model label
information in the spaces provided for
assistance when ordering spare parts from a
dealer or for reference in case the vehicle is
stolen.
1.VEHICLE IDENTIFICATION NUMBER:
2. KEY IDENTIFICATION NUMBER:
Vehicle identification number
The vehicle identification number is stamped
into the frame.
1. Vehicle identification number
NOTE:
The vehicle identification number（VIN） is
used to identify your vehicle .
Control Functions 4-1
CONTROL FUNCTIONS
Main switch
Functions of the respective switch positions
are as follows:
1.Main switch
ON:
The engine can be started only at this
position and the headlights and taillight come
on when the light switch is on.
OFF:
All electrical circuits are switched off. The key
can be removed in this position.
4-2 Control Functions
Indicator and Warning Lights
1. Neutral indicator light “N”
2. Reverse indicator light “R”
3. Four-wheel drive indicator light “ ”
4. Coolant temperature warning indicator “ ”
5. Metric system indicator light
6. Trip meter/Fault code meter
7. Speed indicator
8. Odometer
9. Miles system indicator light
10. Emergency indicator
11. High beam indicator
Neutral Indicator Light “N”
This indicator light comes on when the drive
select lever is in the “N” position.
Reverse Indicator Light “R”
This indicator light comes on when the drive
select lever is in the “R” reverse position.
On-Command Four-Wheel-Drive Indicator
The On-Command four-wheel-drive indicator
“ ” comes on when the On-Command fourwheel-drive switch is set to the “4WD”
position.
NOTE:
Due to the synchronizing mechanism in the
differential gear case, the four-wheel- drive
indicator may not come on until the vehicle
starts moving.
Control Functions 4-3
Coolant Temperature Warning indicator
“ ”
When the coolant temperature reaches a
specified level, this light comes on to warn
that the coolant temperature is too hot. If
the light comes on during operation, stop the
engine as soon as it is safe to do so and
allow the engine to cool down for about 15
minutes.
CAUTION:
The engine may overheat if the vehicle is
overloaded. If this happens, reduce the
load to specification.
After restarting, make sure that the
overheat light is out. Continuous use
while the light is on may cause damage
to the engine.
Trip meter
Trip meter only records while the key is in the
“ON” position. Once the key is turned off,
the trip meter will re-set.
Fault code indicator
When the EFI encounters faults, the ECU will
send the fault code to the instrument display,
and it will flash on the clock.
If there are more than one fault code, they
will be shown in rolling sequence. When
fault codes are present, in order to see the
time press the clock button, the time will be
shown. Then after five seconds, the fault
code returns again. Only after the fault is
fixed, will the time show automatically.
The description for the fault codes are shown
in Chapter 11 of this manual.
4-4 Control Functions
Speedometer
Indicates the moving speed of the ATV.
Odometer
Keeps track of total kilometers/miles driven
on ATV.
Metric system indicator light
Distance and speed is measured in km/h,
Miles system indicator light
Distance and speed is measured in mph.
Emergency indicator
The light being on means emergency lamp is
on.
High beam indicator
The light being on means headlight is at high
beam mode
Control Functions 4-5
Handlebar switches
1. Light switch “ / / OFF/”
2. Engine stop switch “ / ”
3. Start switch
Light switch “ / /OFF/”
Set the switch to “ ” to turn on the low
beam and the taillight.
Set the switch to “ ” to turn on the high
beam and the taillight.
Set the switch to “OFF” to turn off all the
lights.
CAUTION:
Do not use the headlights with the engine
turned off for more than thirty minutes.
The battery may discharge to the point that
the starter motor will not operate properly. If
this should happen, remove the battery and
recharge it.
Start switch
The starter motor cranks the engine when
this switch is pushed.
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