Coleman PowersportsCT200U Owner's Manual
READ THIS MANUAL CAREFULLY!
POWERSPORTS
(888)-405-8725 Coleman Powersports
364 S Smith Rd. Tempe, AZ. 85281
CT200U
Never allow any child under the age of 13 to operate this Mini
Bike. Persons age 13 to 16 should operate this mini bike only
under continual adult supervision.
Provincial / Municipal governments have different regulations
pertaining to owning and operating an off-road vehicle, learn the
regulations in your area.
REV# 073112
www.colemanpowered.com
OWNER’S MANUAL
Congratulations on your purchase of a Coleman Powersports Off-Road Mini Bike. This
Owner’s/Operator’s manual will provide you information regarding safe operation,
operational instructions, maintenance and care. Fully understanding this manual and
following all of the instructions herein will provide the knowledge needed to have safe
and enjoyable operation.
For questions regarding operation and maintenance of this Off-Road mini bike, please
call Coleman Powersports toll free 888-405-8725.
Children differ in skills, physical abilities, and judgement. Some children may not
be able to operate this mini bike safely. Parents should supervise their child’s use of the
mini bike at all times. Parents should permit continued use only if they determine that
the child has the ability to operate the mini bike safely.
THIS MINI BIKE IS NOT A TOY AND COULD BE HAZARDOUS TO OPERATE.
Reading the Owner’s/ Operator’s Manual
It is important this manual is read from cover to cover carefully by the owner and all
operators. Parents should review the manual carefully with their children. Never allow
anyone to operate the mini bike without rst reading and understanding the
Owner’s/Operator’s manual.
This Owner’s/ Operator’s manual should be a permanent part of the mini bike and should
remain with the vehicle at all times. The manual should also remain with the vehicle if
sold.
To the Owner
Safety - Notice to parents
To emphasize special important information in the manual, please note the following :
To emphasize important safety information, the word WARNING, with the alert symbol, has
special meaning.:
To emphasize important information, the word CAUTION has special meaning.:
To emphasize important information, the word NOTE has special meaning.:
This is the alert symbol. The symbol means ATTENTION!, BECOME ALERT!,
YOUR SAFETY IS INVOLVED.
!
WARNING
Indicates a potential hazard that could result in
SEVERE INJURY or DEATH to the operator, bystander
or person inspecting or repairing the unit.
!
CAUTION:
Indicates special precautions that must be taken to
avoid damage to the unit.
NOTE:
Indicates key information to make procedures easier
or clearer to understand.
This manual is based on the latest product information available at the time
of publication. Coleman Powersports has a policy of continually improving its products.
Due to improvements, or other changes, there may be some discrepancies. We reserve
the right to make product changes at any time, without notice and without incurring any
obligation to make the same or similar changes to vehicles previously built or sold.
!
WARNING
The rst part will identify a POTENTIAL HAZARD.
The second part will describe WHAT COULD HAPPEN if the warning or caution is
ignored.
The third part will describe HOW TO AVOID THE HAZARD.
CAUTION
or
Coleman Powersports is concerned about the environment and believes in conserving
and protecting all natural resources. For this reason , owners should recycle, trade in,
or dispose as appropriate, oil and tires.
The engine exhaust from this mini bike
contains chemicals known to the state of
California to cause cancer, birth defects
or other reproductive harm.
California proposition 65
!
WARNING
TABLE OF CONTENTS
1
COLEMAN POWERSPORTS WARNING... 2
IMPORTANT SAFETY LABELS............... 4
LOCATION....................................... 4
LABELS.................................. ........ 5
SAFETY .............................................. 6
DESCRIPTION AND PART LOCATIONS... 7
DESCRIPTION AND PART FUNCTIONS.. 8
RIGHT HAND THROTTLE GRIP............. 8
ENGINE STOP SWITCH...................... 8
LEFT HAND BRAKE LEVER................. 8
CHOKE OPERATION.................... 9
FUEL VALVE OPERATION................. 9
FUEL CAP.......................................... 9
STARTER RECOIL CORD.................... 9
OIL FILL PLUG................................... 9
FUEL AND OIL...................................... 10
FUEL................................................ 10
ENGINE OIL...................................... 10
PRE RIDE INSPECTION.......................... 11
RIDING MINI BIKE.................................12
HELMET, EYE PROTECTION AND
PROTECTIVE CLOTHING.................... 12
STARTING THE ENGINE..................... 13
STARTING OFF.................................. 14
LOAD GUIDELINES........................... 15
MAINTENANCE..................................... 16
MAINTENANCE CHART..................... 17
AIR FILTER........................................ 18
SPARK PLUG................................... 19
ENGINE OIL ......................................20
CHECKING............................ 20
CHANGING............................ 20
IDLE SPEED ADJUSTMENT.................21
THROTTLE CABLE ADJUSTMENT....... 21
FUEL HOSE INSPECTION.................. 21
BRAKES........................................... 22
BRAKE LEVER ADJUSTMENT.. 22
BRAKE ADJUSTMENT.............22
VALVE CLEARANCE............................... 22
CHAIN AND SPROCKET........................ 23
INSPECTION.......................... 23
TENSION AND ADJUSTMENT......23
CLEANING AND LUBRICATION...23
CLEANING AND INSPECTING
CENTRIFUGAL CLUTCH......................... 24
TIRES................................................... 25
REPLACING........................... 25
STORAGE............................................ 26
RETURNING TO SERVICE...................... 26
WASHING THE MINI BIKE...................... 27
TRANSPORTING................................... 27
TROUBLE SHOOTING............................ 28
SPECIFICATIONS.................................. 29
FRAME AND ENGINE NUMBER
LOCATION.............................................30
EMISSION CONTROL SYSTEM
WARRANTY.......................................... 31
COLEMAN POWERSPORTS LIMITED WARRANTY
This Warranty is NOT the Emissions Control Warranty
Please note this is a general Limited Warranty for this product. It IS NOT an Emissions
Control Warranty. Please see the Emissions Control Warranty in this manual for
warranties covering Emission components. The Emissions Control Warranty can be found
on page 31.
The Warranty
Coleman Powersports offers the following warranty to the initial purchaser of this new
Coleman Powersports product. The initial purchaser is dened as the rst person to
purchase a new Coleman Powersports product from an Authorized Retailer.
The limited warranty period for this product is 90 days from the date of purchase shown
on the original sales receipt.
What is a Defect?
The Product is warranted to be free from manufacturing defects in material and workmanship for a period of 90 days from the date of purchase shown on the sales receipt.
During this period of time Coleman Powersports will, at its option, either repair or replace
any original Coleman Powersports part which is covered by this warranty and is proven to
be defective in workmanship or material.
To qualify for this warranty the part:
1. Must have been purchase from Coleman Powersports or from an authorized Coleman
Powersports Retailer.
2. Must have been used in a manner consistent with the intended use for the vehicle.
This warranty does not apply to any vehicle which is used in competition or used in a manner not consistent with the intended use for the vehicle which would also include rental or
commercial use.
Who Can Perform Repairs Under this Warranty?
Repairs under this warranty should be performed by an authorized Coleman Powersports
retailer or comparable servicing dealer.
How to get service under this warranty
To get warranty service call Coleman Powersports at 888-405-8725 for the location of
your local servicing retailer / dealer. Please do not return the product to the retailer
where the product was purchased unless instructed to do so by Coleman Powersports.
The retailer of this product does not make any warranty of its own and has no authority
to implement this warranty on behalf of Coleman Powersports without the approval of
Coleman Powersports. A COPY OF YOUR SALES RECEIPT IS REQUIRED FOR WARRANTY
SERVICE.
2
What this Warranty Does Not Cover
This warranty does not cover the following
1. Damage due to lack or improper maintenance as describe in this manual.
2. Damage which is caused by normal use and not cause by a defect in materials or
workmanship.
3. Use of the product which is not consistent with the intended use as described in the
operating instructions.
4. Any expendable maintenance items which needs replacement or service as normal
maintenance requires unless these normal maintenance items become defective prior to
their normal life due to a material defect or a defect in workmanship.
5. Any product which has been altered or modied in a manner not consistent with the
original design of the product or in a manner not approved by Coleman Powersports.
6. Tires
7. Damage or failures due to abuse, neglect, or misuse of the product.
Limitations of this Warranty
This warranty does not cover and Coleman Powersports disclaims any responsibility for:
1. Loss of time or loss of use of the product.
2. Transportation costs to and from the authorized center.
3. Other loss or damage to other equipment or personal items.
Length of Implied Warranties
Any implied warranties are limited to the duration set forth in this warranty. Coleman
Powersports does not make any claim as to the merchantability or tness for a particular
purpose which would extend longer than the duration of this written warranty.
Check your State Laws as some State Laws do not allow limitations as to the duration of
an implied warranty. Some States may also not allow limitation or exclusions based on
incidental or consequential damages.
3
IMPORTANT LABELS
LOCATION
3
4
1
2
4
5
6
7
Warning Labels
1
5
4
3
5
6
7
THIS VEHICLE IS AN OFFROAD VEHICLE AND IS
NOT INTENDED FOR USE ON
PUBLIC ROADS/HIGHWAYS
WARNING
!
Check the following before
operating.
1. Engine oil level.
2. Lubricate and adjust drive
chain if necessary.
3. Clean and Lubricate clutch.
4. Insure all Guards are in place.
!
WARNING
This Mini Bike can cause serious injury or death
if the warnings and instructions in the owner’s
manual and on warning labels are not followed.
Never Operate this Mini Bike:
• if operator is under the age of 13
• at speeds too fast for your skills or the conditions.
• on public roads, a collision can occur with another
vehicle.
• carrying a passenger, a passenger can affect balance
and control.
• while under the influence of alcohol or drugs
• with long hair or loose clothing unconstrained. Long
hair and loose clothing can get caught in moving parts
of the mini bike and cause serious injury or death.
• operate this mini bike in an unsafe manner by
attempting stunts, jumps or wheelies. This could
lead to severe injury or death.
Always:
• supervise children, ages 13-16.
• wear a DOT certified helmet, eye protection, gloves,
over the ankle boots, long sleeve shirt and long pants.
• avoid paved surfaces, paved surfaces can adversely
affect handling and control.
• keep hands and feet away from all moving parts.
• Check the throttle to ensure it works properly and
"snaps back" prior to starting the mini bike.
• be seated before attempting to start the mini bike.
WARNING
!
DO NOT RETURN TO STORE!
FOR SERVICE AND REPAIR, PLEASE CALL
COLEMAN POWERSPORTS
TOLL FREE 888-405-8725
Cold tire pressure:
Front: 10psi ± .5psi (69 ± 3.5kpa)
Rear: 10psi ± .5psi (69 ± 3.5kpa)
Maximum weight capacity is 200 LBS. (91 kg)
WARNING
!
Check the tires before operating to insure the
proper tire pressure. Improperly inflated tires
can lead to loss of control which could result
in injury or death.
Keep hands and fingers away
from chains and sprockets.
Make sure guards are securely
in place before operation.
WARNING
!
2
HOT SURFACES
Allow to cool
before refueling
WARNING
!
Never take drugs or alcohol before
or during operation of this mini
bike.
Never traverse, climb or go down
a hill that is too steep. Avoid hills
with loose or slippery terrain.
Never attempt wheelies, jumps or
any other type of stunts on this mini
bike.
Always follow the pre-ride
inspection procedures and
maintenance procedures located in
this manual before use.
Always go slow on terrain that is
not familiar, be alert, an obstacle
could come up unexpectedly.
Always keep both hands on the
handlebars and both feet on the
foot pegs, doing so will help the
operator be ready for unexpected
situations.
Do not operate in fast owing water. Water can affect the
braking performance of the mini
bike. Check braking performance
after exposure to water, it may be
necessary to apply the brakes
allowing friction to dry out the
pads.
Always Check the throttle to ensure
it works properly and “snaps back”
to idle prior to starting the mini
bike.
Never allow anyone under the age
of 13 to operate this mini bike.
Persons age 13 to 16 should
operate this mini bike only under
continual adult supervision. Some
children may not have the
coordination or ability to
operate the mini mike safely. It is
the parents responsibility to access
the childs abilities before allowing
the child to continue to ride.
Always wear a certied DOT or
motorcycle type helmet that ts
properly, over the ankle boots, eye
protection, gloves, long sleeve shirt
and long pants while
operating this mini bike.
Never allow a passenger on this
mini bike. This mini bike is
designed for one operator and no
passengers.
Never operate this mini bike on
paved surfaces and/or public
roads. Pavement may cause the
mini bike to become unstable.
The tires on the mini bike are for
off-road use only.
Always go slowly and pay attention
to unfamiliar terrain. Be alert to
changing terrain conditions when
operating the Mini bike.
Never operate with long hair or
loose clothing unconstrained. Long
hair and loose clothing can get
caught in moving parts of the mini
bike .
SAFETY
6
1. Rear Rack
2. Rear Fender
3. Seat
4. Front Rack
5. Front Fender
6. Front Wheel
7. Foot Pegs
8. Kick Stand
9. Starter Recoil
10. Fuel Valve
11. Choke Lever
12. Carburetor
13. Air lter assembly
14. Rear Wheel
15. Fuel Tank and Cap
16. Chain Guard
17. Chain
18. Chain adjustment
bolts
19. Mufer
20. Clutch Cover
21. Front Fork assembly
22. Left Hand Grip
23. Rear Brake Lever
24. Rear Brake Cable
25. Throttle Cable
26. ON/OFF Switch Wire
27. ON/OFF Switch
28. Throttle Grip
1
2
3
4
6
7
8
9
10
12
11
13
14
15
16
17
18
19
20
21
22
23
24
26
27
25
DESCRIPTIONS AND PART LOCATIONS
5
7
28
Right Throttle Grip(1): The engine speed is
regulated by the position of the right
throttle grip. Throttle is increased by
turning the throttle grip toward the
operator. Engine speed is decreased by
turning the throttle grip away from the
operator.
Engine Stop Switch (2): Mini Bike engine
can start when the Engine stop switch is
placed in the (on) position. Engine
will shut off and the engine will not start
when the switch is placed in the (off)
position.
Left hand brake lever (3): The rear brake
is applied when the left hand brake lever is
pulled toward the hand grip.
1
2
3
DESCRIPTION AND PART FUNCTIONS
8
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