Coleman PM0557523.9 User Manual

Operator-Parts List Manual

Manuel de l’opérateur – Liste de pièces
Manual del operador – Lista de piezas

Vertex Series – ELECTRIC GENERATOR
Vertex Series – GÉNÉRATRICE ÉLECTRIQUE
Vertex Series – GENERADOR ELECTRICO

IMPORTANT – Please make certain that
persons who are to use this equipment
thoroughly read and understand these
instructions prior to operation.

IMPORTANT – Veiller à ce que toute personne
amenée à utiliser cet appareil lise
soigneusement ces instructions et les
comprenne avant de procéder à son utilisation.

IMPORTANTE – Favor de cerciorarse de que
toda persona que use el generador Coleman
Powermate lea y entienda todas las
instrucciones antes de la operación.

Record the model and serial numbers of your Generator below:

Model No.Serial No.

Inscrire les numéros de modèle et de série du génératrice :

Nº de modèleNº de série

Tome nota de lo números de serie y de modelo de su generador a

No. de modeloNo. de serie

continuación:

HELPLINE 1-800-445-1805

Solamente Valido en E.U.A.

© Coleman Powermate, Inc. 0056014.05 12/02

TABLE OF CONTENTS

Safety and operation rules. . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Determining total wattage. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Operating voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Generator features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Assembly instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Pre-start preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Handle assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Lifthook assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Before operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Grounding the generator. . . . . . . . . . . . . . . . . . . . . . . . . 6

Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Generator operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Starting the engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Break-in procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Shutting the generator off. . . . . . . . . . . . . . . . . . . . . . . . 7

Applying load. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Major features on control panel. . . . . . . . . . . . . . . . . . . . . . . 7

50 amp power plug connection. . . . . . . . . . . . . . . . . . . . 8

Circuit protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

TABLE DES MATIÈRES

Régles d’opération et de sécurité. . . . . . . . . . . . . . . . . . . . . 13

Détermination de la puissance. . . . . . . . . . . . . . . . . . . . . . . 14

Tension de fonctionnement. . . . . . . . . . . . . . . . . . . . . . . . . 15

Caracteristiques de la génératrice. . . . . . . . . . . . . . . . . . . . 15

Instructions de montage. . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Préparatifs au démarrage. . . . . . . . . . . . . . . . . . . . . . . . 16

Montage de la poignée. . . . . . . . . . . . . . . . . . . . . . . . . . 16

Montage du crochet de levage. . . . . . . . . . . . . . . . . . . . 16

Avant de mettre en marche. . . . . . . . . . . . . . . . . . . . . . . . . 16

Mise à la terre de la génératrice. . . . . . . . . . . . . . . . . . . 16

Lubrification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Carburant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Fonctionnement de la génératrice. . . . . . . . . . . . . . . . . . . . 17

Démarrage du moteur. . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Rodage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Arrêt de la génératrice. . . . . . . . . . . . . . . . . . . . . . . . . . 17

Branchement des appareils. . . . . . . . . . . . . . . . . . . . . . 17

Caractéristiques principales du tableau de commande. . . . 17

Connexion de la fiche d’alimentation de 50 A. . . . . . . . . 18

Caractéristiques du dispositif de protection des circuits. 18

Low oil shutdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Electric start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Basic wiring diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Idle control operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Idle control trouble shooting. . . . . . . . . . . . . . . . . . . . . . . . . 10

Service and storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Brushes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Inspecting the brushes. . . . . . . . . . . . . . . . . . . . . . . . . 11

Exciting the generator. . . . . . . . . . . . . . . . . . . . . . . . . . 11

Heat shield. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Engine carburetor icing. . . . . . . . . . . . . . . . . . . . . . . . . 11

Battery maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Engine maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Service information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Limited warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Parts list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Parts drawing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Arrêt en cas de niveau d’huile. . . . . . . . . . . . . . . . . . . . 18

Démarreur électrique. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Schéma de câblage de base. . . . . . . . . . . . . . . . . . . . . . . . 19

Fonctionnement de la commande du ralenti. . . . . . . . . . . . 20

Dépannage de la commande du ralenti. . . . . . . . . . . . . . . . 20

Entretien et remisage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Entretien. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Génératrice balais. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Inspection des balais. . . . . . . . . . . . . . . . . . . . . . . . . . . 22

S,rtçage de la génératrice. . . . . . . . . . . . . . . . . . . . . . . . 22

Écran de thermique. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Moteur givrage du carburateur. . . . . . . . . . . . . . . . . . . . 22

Entretien de la batterie. . . . . . . . . . . . . . . . . . . . . . . . . . 22

Entretien du moteur. . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Service à la clientèle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Garantie limitée. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Liste des composants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Dessin des piéces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Reglas de seguridad y de funcionamiento. . . . . . . . . . . . . . 24

Como determinar el vatage total. . . . . . . . . . . . . . . . . . . . . 25

El requerimiento de voltaje. . . . . . . . . . . . . . . . . . . . . . . . . . 26

Características del generador. . . . . . . . . . . . . . . . . . . . . . . 26

Instrucciones de montaje. . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Preparcion previa al arranque. . . . . . . . . . . . . . . . . . . . 27

Montaje del mango. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Montaje del gancho de elevacion. . . . . . . . . . . . . . . . . . 27

Antes de la operacion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Puesta a tierra del generador. . . . . . . . . . . . . . . . . . . . . 27

Lubricacion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Combustible. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Operacion del generador. . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Arranque del motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Procedimiento de arranque inicial. . . . . . . . . . . . . . . . . 28

Apagado del generador. . . . . . . . . . . . . . . . . . . . . . . . . 28

Cómo aplicar una carga . . . . . . . . . . . . . . . . . . . . . . . . . 28

Caracteristicas principales en el panel de control. . . . . . . . 28

Conexion del tomacorriente de 50 amperios. . . . . . . . . 29

Características CA del disyuntor del circuito. . . . . . . . . 29

2

INDICE

Detencion por poca cantidad de aceite. . . . . . . . . . . . . 29

Arranque electrico. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Diagrama de cableado basico. . . . . . . . . . . . . . . . . . . . . . . 30

Funcionamiento de control en vacio. . . . . . . . . . . . . . . . . . . 31

Deteccion de fallos de control en vacio. . . . . . . . . . . . . . . . 31

Servicio y almacenamiento. . . . . . . . . . . . . . . . . . . . . . . . . . 32

Instalacion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Mantenimiento. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Generador escobillas. . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Para revisar las escobillas. . . . . . . . . . . . . . . . . . . . . . . 33

Excitacion del generador. . . . . . . . . . . . . . . . . . . . . . . . 33

Escudo de calor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Motor congelamiento del carburador. . . . . . . . . . . . . . . 33

Mantenimiento de la bateria. . . . . . . . . . . . . . . . . . . . . . 33

Mantenimiento del motor. . . . . . . . . . . . . . . . . . . . . . . . 33

Inrormacion de servicio al cliente. . . . . . . . . . . . . . . . . . . . . 34

Garantía limitada. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Lista de componentes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Diagrama de piezas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Keep the generator clean and free of oil, mud and

cellars, excavations, and boat bilges. Air flow

the generator is running. Allow engine to cool

Do not refuel near open flames, pilot lights, or

SAFETY AND OPERATION RULES

3

Safety precautions are essential when any mechanical
equipment is involved. These precautions are necessary when
using, storing, and servicing mechanical equipment. Using this
equipment with the respect and caution demanded will
considerably lessen the possibilities of personal injury. If safety
precautions are overlooked or ignored, personal injury or
property damage may occur.

The following symbols shown below are used extensively
throughout this manual. Always heed these precautions, as
they are essential when using any mechanical equipment.

This warning symbol identifies specific
instructions or procedures which if not correctly
followed could result in personal injury or death.

This caution symbol identifies specific instructions
or procedures which, if not strictly observed, could
result in damage to, or destruction of equipment.

This unit was designed for specific applications. It should
not be modified and/or used for any application other than
which it was designed. If there are any questions regarding its
application, write or call Customer Service at 1-800-445-1805.

When using this product basic precautions should
always be followed, including the following:

1.Read this manual carefully - know your
equipment. Consider the applications, limitations,
and the potential hazards specific to your unit.

2.Equipment must be placed on a firm, supporting
surface.

3.Load must be kept within rating stated on
generator nameplate. Overloading will damage
the unit or shorten its life.

4.Engine must not be run at excessive speeds.
Operating an engine at excessive speeds
increases the hazard of personal injury. Do not

tamper with parts which may increase or
decrease the governed speed.

5.To prevent accidental starting, always remove the
spark plug or cable from the spark plug before
adjusting the generator or engine.

6.Units with broken or missing parts, or without
protective housing or covers, should never be
operated. Contact your service center for
replacement parts.

7.Units should not be operated or stored in wet or
damp conditions or on highly conductive locations
such as metal decking and steel work. Always

use rubber gloves and boots, and a ground
fault current interrupter if these conditions
may be present during use.

8.
other foreign matter.

9.Extension cords, power cords, and all electrical
equipment must be in good condition. Never
operate electrical equipment with damaged or
defective cords.

10.Store the generator in a well ventilated area with
the fuel tank empty. Fuel should not be stored
near the generator.

11.Your generator should never be operated under
these conditions:
a.Change in engine speed.
b.Electrical output loss.
c.Overheating in connected equipment.
d.Sparking.
e.Damaged receptacles.
f.Engine misfire.
g.Excessive vibration.
h.Flame or smoke.
i.Enclosed compartment.
j.Rain or inclement weather.

12.Check the fuel system periodically for leaks or
signs of deterioration such as chafed or spongy
hose, loose or missing clamps, or damaged tank
or cap. All defects should be corrected before
operation.

13.The generator should be operated, serviced, and
refueled only under the following conditions:
a.Good ventilation - avoid areas where vapors

may be trapped such as pits, basements,

and temperatures are important for air cooled
units. Temperatures should not exceed 100
degrees F (40 degrees C).

b.Dangerous exhaust gases should be piped

from enclosed areas. The engine exhaust
contains carbon monoxide, a poisonous,
odorless, invisible gas which, if breathed,
causes serious illness and possible death.

c.Refuel the generator in a well lighted

area. Avoid fuel spills and never refuel while

for two minutes prior to refueling.

d.

sparking electrical equipment such as power
tools, welders, and grinders.

e.The muffler and air cleaner must be installed

and in good condition at all times as they
function as flame arresters if backfiring
occurs.

f.Do not smoke near the generator.

14.Ensure that generator is properly grounded. (See
“Grounding the generator” section in this manual.)

English

15.Do not wear loose clothing, jewelry, or anything
that maybe caught in the starter or other rotating
parts.

16.Unit must reach operating speed before electrical
loads are connected. Disconnect loads before
turning off engine.

DETERMINING TOTAL WATTAGE

In order to prevent overloading and possible damage to
your generator it is necessary to know the total wattage of the
connected load. To determine which tools and/or appliances
your generator will run follow these steps:

17.To prevent surging that may possibly damage

equipment, do not allow engine to run out of

fuel when electrical loads are applied.

18. When powering solid state equipment, a
Power Line Conditioner should be used to
avoid possible damage to equipment. (See
Caution Statement on this page.)

19.Do not stick anything through ventilating slots,
even when the generator is not operating. This
can damage the generator or cause personal
injury.

20.Before transporting the generator in a vehicle,
drain all fuel to prevent leakage that may occur.

21.Use proper lifting techniques when transporting
the generator from site to site. Improper lifting
techniques may result in personal injury.

22.To avoid burns, do not touch engine muffler or
other engine or generator surfaces which became
hot during operation.

1.Determine if you want to run one item or multiple items
simultaneously.

2.Check wattage requirements for the items
you will be running by referring to the load’s nameplate or
by calculating it (multiply amps x volts = watts).

3.Total the watts for each item. If the nameplate
only gives volts and amps, multiply volts x amps = watts.

1 KW = 1,000 watts.

4.Motorized appliances or tools require more than their rated
wattage for start up.

NOTE: Allow 2 1/2 to 3 1/2 times the listed wattage for
starting equipment powered by electric motors.

5.The generator’s rated watts should match or exceed the
total number of watts required for the
equipment you want to run.

6.Always connect the heaviest load to the generator first,
then add other items one at a time.

OPERATING VOLTAGE

CAUTION: Operating voltage and frequency
requirement of all electronic equipment
should be checked prior to plugging them into
this generator. Damage may result if the
equipment is not designed to operate within a
+/- 10% voltage variation, and +/- 3 hz
frequency variation from the generator name
plate ratings. To avoid damage, always have
an additional load plugged into the generator
if solid state equipment (such as a television
set) is used. A power line conditioner may
also be necessary for some solid state
applications.

SPARK ARRESTING MUFFLER

THIS PRODUCT IS NOT EQUIPPED WITH A SPARK
ARRESTING MUFFLER. If the product will be used around
flammable materials, such as agricultural crops, forests, brush,
grass, or other similar items, then an approved spark arrester
should be installed and is legally required in the State of
California. The California statutes requiring a spark arrester
are Sections 13005(b), 4442 and 4443. Spark Arresters are
also required on some U.S. Forest Service land and may also
be legally required under other statutes and ordinances. An
approved spark arrester is available from your Coleman
Powermate dealer, or may be ordered from Coleman
Powermate, Inc., P.O. Box 6001, Kearney, Nebraska 68848.
1-800-445-1805.

4

Typical example of solid state equipment include:

Garage door openers
Kitchen appliances with digital displays
Televisions
Stereos
Personal computers
Quartz clocks
Copy machines
Telephone equipment

For more information, contact our Customer Service
Department at 1-800-445-1805.

English

GENERATOR FEATURES

5

English

BEFORE OPERATIONASSEMBLY INSTRUCTIONS

PRE-START PREPARATION

Before starting the generator, check for loose or missing
parts and for any damage which may have occurred during
shipment.

List of loose parts:

(A) Handle -1 (D) Lift hook -1
(B) 1/4” nyloc nut -6 (E) 1/4-20 x 2.0” bolts - 2
(C) 1/4-20 x 1.5” bolts -2 (F)1/4-20 Curved Hd Blt - 2

WARNING: This generator must not be
operated without all factory installed
shields in place. Failure to comply may cause
personal injury or damage to the generator.

GROUNDING THE GENERATOR

The National Electric Code requires that this product be
properly connected to an appropriate earth ground to help
prevent electric shock. A ground terminal bolted to the frame of
the generator has been provided for this purpose. Connecting
a length of heavy gauge (12 AWG min.) copper wire between
the generator Ground Terminal and a copper rod driven into the
ground should provide a suitable ground connection. However,
consult with a local electrician to insure that local codes are
being adhered to.

WARNING: Do not use a pipe carrying

combustible material as the ground source.

Generator
Ground Lug

HANDLE ASSEMBLY

Tools Required: Two 7/16” wrenches or an adjustable wrench

(cresent).

1.Insert the handle (A) into the upright tube frames as shown

in the diagram.

2.Align the holes in the inner and outer tubes. Insert the

1/4 - 20 x 1.5” bolts (C) through the tubes.

3.Thread the 1/4” nyloc nuts (B) onto the bolts and tighten.

LIFT HOOK ASSEMBLY

Certain models include a lift hook for hoist assisted lifting. If
your model includes this feature, assemble as follows:

1.Align the holes in the lift hook (D) with the holes in the top

frame.

2.Insert the 1/4 - 20 curved Head bolts (F) through the frame

and lifthook as shown in the diagram.

3.Insert two 1/4-20 x 2.0” bolts (E) through the front of the

frame and the lifthook, as shown in the diagram.

4.Thread the 1/4” nyloc nut (B) onto all the bolts and tighten.

LUBRICATION

DONOT

case with the proper amount and type of oil. (See the
accompanying engine manual for this information.) Your
generator has been shipped from the factory without oil in the
crankcase. Operating the unit without oil will damage theengine.

FUEL

Fill the tank
with clean, fresh
unleaded
automotive
gasoline. Regular
grade gasoline
may be used
provided a high
octane rating is
obtained (at least
85 pump octane).

attempt to start this engine without filling the crank

CAUTION: Do not overfill the tank. Keep
maximum fuel level 1/4 inch below the top of
the fuel tank. This will allow expansion in hot
weather and prevent overflow.

WARNING:Gasoline is very dangerous.
Serious injury may result from fire caused by
gasoline contacting hot surfaces.

1. Do not fill fuel tank with engine running.

2. Do not spill fuel while refilling tank.

3. Do not mix oil with gasoline.

6

English

GENERATOR OPERATION

CONTROL PANEL

7

MAJOR FEATURES on

STARTING THE ENGINE

1.Check oil level and fuel.

2.Disconnect all electrical loads from the unit.

3.Adjust choke as necessary.

4.Set the engine switch to the “ON" position.

5.On electric start models, turn the key switch to “START”.
Release key switch after the engine starts. As the engine
warms up, readjust the choke.

WARNING: Provide adequate ventilation

for toxic exhaust gases and cooling air flow.

BREAK-IN PROCEDURE

Controlled break-in helps insure proper engine and

generator operation. Follow engine procedure outlined in
engine manual.

CAUTION: Do not apply heavy electrical load
during break-in period (the first two to three
hours of operations).

CAUTION: Allow generator to run at no load
for five minutes upon each initial start-up to
permit engine and generator to stabilize.

SHUTTING THE GENERATOR OFF

1.Remove entire electrical load.

2.Let the engine run for a few minutes without load.

3.Move the engine switch to the “OFF” position. (Turn
the key switch to “OFF” on the electric start models).

4.Do not leave the generator until it has completely stopped.

5.Let unit completely cool prior to applying any protection
covers.

APPLYING LOAD

This unit has been pretested and adjusted to handle its full

capacity. When starting the generator, disconnect all load.
Apply load only after generator is running. Frequency and
voltage are automatically regulated for correct output. Do not
attempt to adjust engine speed.

A.120 V/20 Ampere Duplex Receptacle

NOTE: PC models use 120V/15 Ampere Duplex

Receptacles

There are five receptacles on the control panel. These
receptacles may be used in any combination provided that the
total wattage supplied by all receptacles at one time does not
exceed the name plate wattage rating of the generator.

There are two - 120 volt 20 amp duplex receptacles (A)
and one 120/240 volt high
power receptacle (B). Do
not draw more than 20
amps from any one of the
four 120 volt receptacles
(A). Also, if more than one
of the four receptacles are
used at the same time, the
load should be split
between the left and right
duplexes.

The high power
receptacle (B) should be
used to connect 240 volt
loads or high amperage
120 volt loads. (refer to
power cord connections to
determine proper
connection to this
receptacle.)

B.120/240 Volt Heavy
Duty Receptacle

This receptacle is
rated for the maximum
output of the PM series
units. PC series uints
have 30 amp rated
receptacles. If this
receptacle is used along
with the 120 volt
receptacles, the total load
drawn must not exceed
the nameplate ratings.

PM0557523.9 & PM0555523

PM0558023

English

CAUTION: When applying a load, do not
exceed the maximum wattage rating of the
generator when using one or more
receptacles. Also, do not exceed the
amperage rating of any one receptacle.

C. and F. Circuit
Breakers

All receptacles are
protected by an AC circuit
breaker. (See Circuit Protection).

D.Idle Control Switch

Some models are equipped
with an idle control switch. (See
Idle Control).

E. Key Start

Used on electric start models.

H. CordKeeper™

The CordKeeper™ is a
unique feature used to prevent
plugs from being pulled out of the
120-volt receptacles.

PC0557523.8 & PC0555523.01

Proper Use Of
CordKeeper™

50 AMP POWER PLUG CONNECTION

ELECTRIC START

120-Volt Connection

An “Off-On-Start” rotary key switch is provided on the

control panel. All necessary wiring is provided. The battery is
not included - must be purchased separately. To ensure
reliable starting in the winter, Coleman recommends a 12V
battery with a minimum of 235 cold cranking amps.

A battery compartment is provided on all electric start

models. Selected models also include a battery. To install the
battery and the battery pan in the battery panel, place the
battery belt laying on the panel and pan (as shown in the
diagram). Check to insure the battery pan is hooked over the
panel face and setting entirely on the lower shelf. After placing
the battery in the opening, connect the belt around the battery.

240-Volt Connection

The above plug wiring diagrams depict a floating neutral
connection which is required in some localities. Check with your
electrician to determine proper grounding requirements. If a
grounded neutral connection is desired a jumper should be
installed between the white neutral connection and the green
ground connection in the plug.

CIRCUIT PROTECTION
AC FEATURES

The receptacles are protected by AC circuit breakers. If
the generator is overloaded or an external short circuit occurs,
a circuit breaker will trip. If this occurs, disconnect all electrical
loads and try to determine the cause of the problem before
attempting to use the generator again. If overloading causes
the circuit breaker to trip, reduce the load. NOTE: Continuous

tripping of the circuit breaker may cause damage to
generator or equipment. The circuit breaker may be reset by

pushing the button of the breaker or moving the arm on 2 pole
breakers to “ON” position if so equipped.

LOW OIL SHUTDOWN

All units are equipped with low oil shutdown. If the oil level
becomes lower than required, the generator set will
automatically shut off. This protects your generator set from
operating without proper lubrication.

If generator shuts off and the oil level is according to
specifications, check to see if generator is sitting at an angle
that forces oil to shift. Place on an even surface to correct this.
If engine fails to start, the oil level may not be sufficient to
deactivate low oil level switch. Be sure the sump is completely
full of oil.

NOTE: Maximum incline degree of the generator set
cannot be more then 25° from horizontal.

Battery Panel

Battery Pan

Battery Belt

#8 AWG (American Wire Gauge) copper wire lead with ring
terminals make battery hookup quite simple. Connect the black
lead hooked to the chassis to the negative (-) battery terminal
and the red lead from the starter solenoid to the positive (+)
battery terminal with the provided bolts, lock washers and nuts.
Place the red terminal cover securely over the positive battery
terminal. Insure that each battery cell contains the proper
amount of fluid.

WARNING: Batteries contain sulfuric
acid (when filled) and may emit explosive
gasses. Always abide by safety warnings
provided with the battery.

-Keep sparks, flame and cigarettes away.

-Hydrogen gas is generated during

charging and discharging.

-Always shield eyes, protect skin and

clothing when working near batteries.

The engine contains an internal battery charger which is
connected to the positive (Red) battery lead. Battery charging
will occur when the engine is running.

CAUTION: Do Not allow the positive (Red)
battery terminal to come in contact with any
metal parts of the unit. Engine or battery
damage may result.

8

English

9

BASIC WIRING DIAGRAM (Electric Start Models)

IDLE CONTROL OPERATION

The Idle Control circuit is designed to extend engine life
and improve fuel usage by slowing the engine down to
approximately 2700 RPM in a “No Load” condition. The noise is
also greatly reduced during this condition.

When power is required from the generator an electronic
control module automatically senses current flow in the
electrical outlet and allows the engine to return to full speed or
standard operating condition. Likewise, when the load is
removed, the generator will automatically return to the idle
condition after a 4-5 second delay.

A convenient switch is mounted in the control panel for
easy access and will disable the Idle Control circuitry when in
the off position.

English

IDLE CONTROL TROUBLE SHOOTING

PROBLEMPOSSIBLE CAUSESOLUTION

Unit will not idle Control panel switch not onTurn to idle on position

Load plugged into receptacleUnplug load

Poor connection or faulty cordCheck & repair

Defective I.C. module; Replace
Defective electro-magnet;
Defective statorCall Product Services, 1-800-445-1805

Unit idles even with load plugged in Load not heavy enoughTurn idle switch to off position

Increase load

Defective I.C. moduleReplace

Call Product Services, 1-800-445-1805

Unit tries to idle but won’t stay latched Electro-magnet or solenoid positionReset magnet or solenoid position for

incorrect2700 RPM idle speed

Consult dealer

Flapper bracket loose or bentTighten or straighten

Replace flapper. Readjust to 2700 RPM

Engine not running smoothlyAdjust carburetor

Call Product Services, 1-800-445-1805

INFREQUENT SERVICE

If the unit is used infrequently, difficult starting may result.

To eliminate hard starting, run the generator at least 30 minutes
every month. Also, if the unit will not be used for some time, it
is a good idea to drain the fuel from the carburetor and gas
tank.

LONG TERM STORAGE

When the generator set is not being operated or is being

stored more than one month, follow these instructions:

1.Replenish engine oil to upper level.

2.Drain gasoline from fuel tank, fuel line and carburetor.

3.Pour about one teaspoon of engine oil through the spark
plug hole, pull the recoil starter several times and replace
the plug. Then pull the starter until you feel the piston is on
its compression stroke and leave it in that position. This
closes both the intake and exhaust valves to prevent the
inside of the cylinder from rusting.

4.Cover the unit and store in a clean, dry place that is well
ventilated away from open flame or sparks.

NOTE: The use of a fuel additive, such as Coleman

Powermate Generator Fuel Additive®, or an equivalent, will
minimize the formulation of fuel gum deposits during
storage. Such an additive may be added to the gasoline in
the fuel tank of the engine, or to the gasoline in a storage
container.

10

INSTALLATIONSERVICE AND STORAGE

WARNING: To avoid possible personal injury
or equipment damage, a registered electrician or
an authorized service representative should
perform installation and all service. Under no
circumstances should an unqualified person
attempt to wire into an utility circuit.

To avoid backfeeding into utility systems, isolation of the

residence electrical system is required.

Before temporary connection of the generator to the

residence electrical system, turn off the main switch.

If your generator is to be used as a stand-by power source
in case of utility power failure, it should be installed by a
registered electrician and in compliance with all applicable local
electrical codes.

Proper use requires that a double throw transfer switch be
installed by a licensed qualified electrician so that the building's
electrical circuits may be safely switched between utility power
and the generator's output, thereby preventing backfeed into
the power utility's electrical system.

WARNING: To avoid backfeeding into utility
systems, isolation of the residence electrical
system is required. Before temporary connection
of a generator to the residence electrical system
turn off the main switch. Before making permanent
connections a double throw transfer switch must
be installed. To avoid electrocution or property
damage, only a trained electrician should connect
generator to residence electrical system.
California law requires isolation of the residence
electrical system before connecting a generator to
residence electrical systems.

English

develop which will cause an icing condition in the carburetor. If

MAINTENANCE

11

GENERATOR: Brushes

The brushes in the generator should be inspected once
every year for chips and cracks. Brushes should be replaced
when they are worn to 1/4 inch (7mm).

NOTE: Replace brushes in sets only, never separately.

INSPECTING THE BRUSHES

Tip unit as shown to access the endbell.

Place a block under the handle to prevent

damage to the fuel tank.

HEATSHIELD

Inspect to ensure that all heat shields and heat deflectors

are intact and in place.

ENGINE: Carburetor Icing

During the winter months, rare atmospheric conditions may

this develops, the engine may run rough, loose power, and may
stall. This temporary condition can be overcome by deflecting
some of the hot air from the engine over the carburetor area.

WARNING: If a deflector is used, it must be
made of metal.

BATTERY MAINTENANCE

Read all cautions and warnings provided by the battery

manufacturer before doing maintenance on your battery.

For Batteries with Filler Openings: Check battery fluid

level by removing the filler caps. If necessary, fill the battery
with distilled water to the indicator fill level only.

Use a terminal post brush to clean the battery terminal
posts and terminals. Good, clean terminals are necessary for
good contact.

1.Remove cover plate (A).

2.Remove 4 stator bolts (B)

and endbell.

3.Disconnect the green (-) or
blue (+) brush wires from
the tab.

4.Remove brush mounting
screws (C).

5.Slide brushes (D) from
holders.

6.Replace if worn to 1/4 inch (7mm).

7.Do not over tighten screws.

NOTE: Replace only with brushes specified in parts

list. Other brushes may appear to be identical but may
have completely different mechanical and electrical
characteristics.

EXCITING THE GENERATOR

If there is a loss of residual magnetism (voltage will not

build up), it may be necessary to re-excite the unit.

1.Use a 6-volt lantern battery
(dry cell).

2.Remove the brush cover.

3.Attach the "-" lead of the
battery to the negative
brush. Very briefly, touch
the "+" lead of the battery to
the positive brush as
shown.

4.Replace the brush cover,
tip the generator to an
upright position and start the engine. Measure output
voltage by using a plug-in voltmeter. If voltage is not
present, turn the engine off and repeat the excitation
procedure.

ENGINE MAINTENANCE

NOTE: Refer to the engine manufacturer's manual for

service and maintenance of the engine.

English

SERVICE INFORMATION

LIMITED WARRANTY

(NOT VALID IN MEXICO)

CONTACT THE COLEMAN

POWERMATE CUSTOMER

SERVICE DEPARTMENT AT

1-800-445-1805

to obtain warranty service

information or to order

replacement parts or

accessories.

HOW TO ORDER REPLACEMENT PARTS

Even quality built equipment such as the Coleman
Powermate electric generator you have purchased, might need
occasional replacement parts to maintain it in good condition
over the years. To order replacement parts, please give the
following information:

1.Model No. and Serial No. and all specifications shown on

the Model No./Serial No. plate.

2.Part number or numbers as shown in the Parts List section

of this manual.

3. A brief description of the trouble with the generator.

NOTE: If replacement parts are required for the
engine, contact one of the engine manufacturer's service
centers.

Coleman Powermate, Inc.

ATTN: Customer Service Department

P. O. Box 6001

Kearney, NE 68848

This product is warranted by Coleman Powermate, Inc. to
the original retail consumer against defects in material and
workmanship for a period of two (2) years from the date of retail
purchase and is not transferable. This two year warranty
applies only to products used in consumer applications. If these
generators are used in a commercial application, then the
period of warranty coverage is limited to one (1) year from the
date of purchase.

Please complete and return the enclosed Customer
Information Card so that we can reach you in the unlikely event
a safety recall is needed. Return of this card is not required to
validate this warranty.

WHAT IS COVERED: Replacement parts and labor.

WHAT IS NOT COVERED: Transportation charges to

Coleman Powermate, Inc. for defective products.
Transportation charges to consumer for repaired products.
Brushes, rubber feet, and receptacles. Damages caused by
abuse, accident, improper repair, or failure to perform normal
maintenance. Power units or engines which are covered
exclusively by the warranties of their manufacturer. Sales
outside of the United States and Canada. Any other expense
including consequential damages, incidental damages, or
incidental expenses, including damage to property. Some
states do not allow the exclusion or limitation of incidental or
consequential damages, so the above limitation or exclusion
may not apply to you.

IMPLIEDWARRANTIES: Any implied warranties, including
the Implied Warranties of Merchantability and Fitness For A
Particular Purpose, are limited in duration to one (1) year from
the date of retail purchase. Some states do not allow
limitations on how long an implied warranty lasts, so the above
limitation may not apply to you.

HOW TO OBTAIN WARRANTY PERFORMANCE:

Replacement parts and service are available from Coleman
Powermate, Inc. Service Centers. Locate your nearest Service
Center by calling TOLL FREE 1-800-445-1805. In the unlikely
event a Service Center can not be located you may call
Coleman Powermate, Inc. for a return authorization number.

Any unit returned WITHOUT an authorization number will
be refused.

12

To the extent any provision of this warranty is prohibited by
federal, state, or municipal law, and cannot be preempted, it
shall not be applicable. This warranty gives you specific rights,
and you may also have other rights which vary from state to
state.

English

de couvercle protecteur ne doit en aucun cas être

après-vente pour obtenir des pièces de rechange.

supports métalliques ou des charpentes en acier.

caoutchouc et utiliser un disjoncteur de fuite à

Ranger la génératrice dans un endroit bien ventilé

Une bonne ventilation - éviter les endroits où

circulation de l’air et la température ambiante

13

RÉGLES D’OPÉRATION ET DE SÉCURITÉ

Les mesures de sécurité sont des éléments essentiels
lorsqu’il s’agit d’équipement mécanique. Ces mesures sont
nécessaires lorsqu’on utilise, range et fait l’entretien
d’équipement mécanique. Le fait d’utiliser cet équipement avec
le respect et les précautions voulus permettra de diminuer
considérablement les risques de blessures corporelles. Si on
ignore ou néglige les mesures de sécurité, il pourrait en résulter
des blessures ou des dommages matériels.

Les symboles suivants sont utilisés fréquemment dans
l’ensemble de ce manuel. Il faut tenir compte de ces
précautions en tout temps, car elles sont essentielles lors de
l’utilisation de tout équipement mécanique.

Ce symbole de danger identifie des instructions
ou des procédures précises qui peuvent éviter
des blessures et même mort si on les suit
correctement.

Ce symbole de mise en garde identifie des
instructions ou des procédures précises qui
peuvent éviter, si on les observe, des dommages
à l’appareil et même sa destruction.

Cet appareil a été conçu pour des applications précises. Il
ne doit être ni modifié, ni utilisé pour une application autre que
celles pour lesquelles il a été conçu. En cas de questions quant
à l’application, écrire au Service à la clientèle ou composer le
1-800-445-1805.

6.Un appareil dont les pièces sont cassées, auquel
il manque des pièces ou qui n’a pas de boîter ou

utilisé. Communiquer avec le centre de service

7.Ne pas faire fonctionner ou remiser l’appareil
dans un endroit humide ni sur une surface
mouillée, ni dans un endroit où il sera en contact
avec des surfaces conductrices, telles que des

Toujours porter des gants et des bottes en

la terre si de telles conditions sont présentes.

8.Garder la génératrice propre et libre de toute
huile, boue ou autre corps étranger.

9.Les rallonges, les cordons d’alimentation et tout
appareil électrique doivent être en bon état. Ne
jamais faire fonctionner un appareil électrique
dont le cordon d’alimentation est abîmé ou
défectueux.

10.
en s’assurant que le réservoir est vide. Il ne faut
pas ranger d’essence àproximité de la
génératrice.

Lors de l’utilisation de ce produit, il faut respecter
certaines précautions de base, dont les suivantes:

1. Lire attentivement ce manuel; apprendre à
connaître l’équipement. Tenir compte
des applications, limites et dangers possibles
de l’appareil.

2.Placer l’équipement sur une surface de
support solide.

3.La charge doit être maintenue dans les
normes spécifiées sur la plaque signalétique
de la génératrice. Toute surcharge abîme la
génératrice et en raccourcit sa durée de vie
utile.

4.Le moteur ne doit pas tourner à des vitesses
excessives, car cela fait augmenter les
risques de blessures corporelles. N’effectuer

aucune intervention non autorisée sur les
pièces qui font augmenter ou diminuer la
vitesse régulée.

5.Afin d’empêcher les démarrages imprévus,
toujours enlever la bougie ou le câble de la
bougie avant de régler la génératrice ou le
moteur.

11.Il ne faut jamais utiliser la génératrice dans les
conditions suivantes :
a.Un changement de vitesse du moteur.
b.Perte de puissance électrique.
c.Surchauffe d’appareils branchés.
d.Jaillissement d’étincelles.
e.Prises endommagées.
f.Le moteur a des ratés.
g.Vibrations excessives.
h.Flammes ou fumée.
i.Endroit clos.
j.Pluie ou température défavorable.

12.Vérifier le système de carburant régulièrement
pour toute fuite ou signes de détérioration, tels
qu’un tuyau spongieux ou usé, une bride
desserrée ou manquante ou un réservoir ou
couvercle endommagé. On doit corriger ces
problèmes avant de faire fonctionner l’appareil.

13.Faire fonctionner l’appareil, le réparer ou faire le
plein uniquement dans les conditions suivantes :
a.

les vapeurs peuvent être immobilisées,
comme dans des fosses, sous-sols, caves,
trous et dans le fond d’un bateau. La

sont importantes pour les appareils refroidis
par air. La température ne devrait pas
dépasser 40° C (100° F).

French