Coleman PCG4A36, PCG4A42, PCG4B48, PCG4B60 Technical Manual

TECHNICAL GUIDE

®

SINGLE PACKAGE
AIR CONDITIONER / GAS HEAT

14 SEER – R-410A – 3 PHASE
3 THRU 5 NOMINAL TONS - 208/230V

50 THRU 125 MBH HEAT INPUT

MODELS: PCG4*36 THRU 60

Due to continuous product improvement, specifications
are subject to change without notice.

Visit us on the web at

www.upgnet.com and www.colemanac.com

Additional rating information can be found at:

www.ahridirectory.org

WARRANTY SUMMARY*

Standard 1-Year limited parts warranty.
Standard 5-Years limited compressor warranty.
Lifetime gas heat exchanger warranty with registration.

See limited warranty certificate in User’s Information Manual for details.

5564041-CTG-A-1018

DESCRIPTION

These packaged cooling/heating air conditioners are designed
for outdoor installation. Only utility and duct connections are
required at the point of installation.

FEATURES

• Operating Efficiency - All PCG4 model gas units provide a
minimum AFUE of 81.0% in heating and 14.0 SEER, 11.0
EER rating for cooling operation. All models meet California
Low-Nox requirements of 40 ng/joule emission level for Air
Quality Management Districts.

• On Site Flexibility - All model sizes use a compact design
cabinet in one of two footprints. This provides installer flexi­bility for placing the proper capacity unit on curbs or pads
with the smallest footprint after the internal load has been
determined. Field convertible duct connections from side
shot to down shot allows the installer to have greater flexibil­ity with less inventory.

• Lower Installation Cost - Installation time and costs are
reduced by easy power and control wiring connections. The
small base dimension means less space is required on the
ground or roof. All units are completely wired, charged with
R-410A and tested prior to shipment. Test stations using a
state-of-the-art computerized process system are used to
insure product quality. Refrigerant charge and component
part numbers are verified via computers during assembly.
Vital run test statistics such as system pressure, motor cur­rents, air velocity and temperature, unit vibration, and gas
system safeties are monitored and recorded by the system to
insure unit performance. Equal size side supply and return
duct connections allow easy connection of ducts to match
low crawl spaces without transition pieces.

• Utility Connections Made Easy - Gas and electric utility
access provided through the bottom or the side of the unit.
Utility connections can be made quickly and with a minimum
amount of field labor. A field supplied and field installed elec­trical disconnect switch must be installed.

• Convertible Airflow Design - The bottom duct openings are
covered when they leave the factory, ready to be used for a
side supply/side return application. If a bottom supply/bottom
return application is desired, simply remove the two panels
from the bottom of the unit and place them in the side supply/
side return duct openings. No panel cutting is required and
no accessory panel is necessary. Convertible airflow design
allows maximum field flexibility and minimum inventory.

• Condensate Pan - A corrosion-resistant, long-lasting, water­tight pan is positioned below the evaporator coil to collect
and drain all condensate, preventing build-up of stagnant
condensate. The condensate pan conforms to ASHRAE 62­89 standards (Ventilation for Acceptable Indoor Air Quality).

• Condensate Drain - The 3/4 inch NPT female connection is
rigidly mounted to assure proper fit and leak tight seal.

• Durable Finish - The cabinet is made of G90 galvanized
steel with a powder paint coating for appearance and protec­tion. The pre-treated galvanized steel provides a better paint­to-steel bond, which resists corrosion and rust creep. Pow­der paint finish insure less fading when exposed to sunlight,
and provides superior corrosion resistance (1000 hour salt
spray tested).

Continued on next page.

FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

5564041-CTG-A-1018

• Outdoor Coil Grille - All models utilize a stamped slotted
design which provides superior impact protection against
small objects during transit and after installation.

• Full Perimeter Base Rails - The easily removable base rails
provide a solid foundation for the entire unit and protects the
unit during shipment. The rails provide fork lift access from
all sides, and rigging holes are also provided so that an over­head crane can be used to place the units on a roof. On
applications where the unit is placed on a pad, the base will
keep the unit off the pad to deter corrosion. On applications
where height is limited, the base rails may be removed by
removing 2 screws in each corner.

• More Attractive Appearance - A single-piece top cover
containing a top-discharge outdoor fan arrangement requires
less square footage on installation and provides a wider vari­ety of installations. The one-piece design adds greater water
integrity. Rounded corners with water drip edges add to the
attractive appearance.

• Top Discharge - The top-discharge outdoor fan does not
disrupt neighboring areas or dry out vegetation surrounding
the unit. The warm air from the top mounted fan is blown up
and away from the structure and any landscaping. This
allows compact location on multi-unit applications.

• Low Operating Sound Level - The upward air flow carries
the normal operating noise up and away from the living area.
The rigid top panel effectively isolates noise. Isolator
mounted compressor and the rippled fins of the outdoor coil
muffle the normal fan motor and compressor operating
sounds. The unique formed base pan also aids in sound
attenuation with its structural design. This design strategi­cally places embossments in the pan for optimum strength
and rigidity.

• Fan System - All models operate over a wide range of
design conditions with a standard ECM indoor fan motor.
These units easily match all types of applications and pro­vide greater on-site flexibility to match comfort requirements.
The cooling speed is factory-set and can be field-adjusted to
a second speed. The heating speed is factory set to maintain
mid point rise at the units heating input, but can be field
adjusted. This allows maximum comfort conditions.

• Simple Control Circuit - A low voltage gas heat printed cir­cuit board contains a status/diagnostic indicator light. Field
thermostat wiring connects to color coded leads using twist
on wire connections. Cooling controls use contactor and
relays for simple application and troubleshooting. Mate-n­lock plug connectors are used. The electrical control box is
not located in the compressor compartment. The controls are
mounted to allow the separate access panel to be removed
for trouble shooting and maintenance without affecting the
normal system operating pressures. All wiring internal to the
unit is color/number coded.

• Protected Compressor - The compressor is internally pro­tected against high pressure and temperature. This is
accomplished by the simultaneous operation of high pres­sure relief valve and a temperature sensor which protect the
compressor if undesirable operating conditions occur.

• Pressure Switches - A high pressure switch is standard in
all units. When abnormal conditions are sensed through the
pressure switch, the unit will lock out preventing any further
operation until reset or problem is corrected.

• Exclusive Coil Design - Grooved copper tubes and
enhanced aluminum fin construction improves heat transfer
for maximum efficiency and durability for long-lasting durabil­ity and efficient operation. Indoor coils use tin-coated copper
tubing with aluminum fins for effective heat transfer.

• Heat Exchangers - Gas heat exchangers use corrosion­resistant, stainless-steel tubular construction to provide long­life, trouble-free operation. Gas heat exchangers are offered
with lifetime warranties as standard with registration.

• Post Purge Induced Draft Combustion - Exhausts com­bustion products from the heat exchanger upon completion
of the heating cycle to prolong the heat exchanger life.

• Spark To Burner Ignition - No pilot assembly required,
which provides more consistent ignition in gas heating mode.
This ignition is highly reliable, durable and eliminates nui­sance lockouts.

• Multi Port In-shot Burners - No field adjustment is required
to mix the air and gas for natural gas or propane use. These
burners are constructed of high-grade corrosion-resistant,
aluminized steel.

• Low Maintenance - Long life, permanently lubricated out­door and evaporator fan motor bearings need no annual
maintenance, adding greater reliability to the unit. Slide-out
blower assembly can be easily removed for cleaning.

• Easy Service Access - Individual access panels covering
the electrical and gas controls makes servicing easy. Remov­ing this panel will allow easy removal of the blower assembly
for maintenance and ease of troubleshooting.

• Replacement Parts - The installer requires no special train-
ing to replace any of the components of these units and the
number of new components have been reduced to minimize
the inventory of unique parts.

• Filter Frame Kit - All 3 phase units include a filter frame kit,
which is shipped inside the unit from production. Field instal­lation is required.

• Filters - All 3 phase units include an applicable number of 1"
washable filters, which are shipped inside the unit from pro­duction. Field installation is required. Two filters are required
for A base units. Three filters are required for B base units.

2 Johnson Controls Unitary Products

5564041-CTG-A-1018

NOMENCLATURE

PCG 4 A 24 050 3 X 1 A

123456789

1. Model Family

PCG - packaged A/C with gas heat,
PCE - packaged A/C with electric heat,
PHE - packaged heat pump with electric heat

2. Nominal Cooling Efficiency
4 = 14 SEER, 6 = 16 SEER, etc.

3. Cabinet Size

A = small 35 x 51, B = large 45 x 51

4. Nominal Air Conditioning Cooling Capacity

24 = Nominal Capacity, etc.

Examples:

PCG4B421002X1A is a packaged A/C with gas heat, 14 SEER, 3-1/2 ton, large cabinet, three-stage heat, 100,000 BTU gas heat, 230 volt, three
phase, low-NOx model (first generation, first release)

5. Gas Heating Input BTU/Hr x 1000

050 = 50,000 BTU/Hr. input, blank = electric heat

6. Voltage-Phase-Frequency

2 = 208/230-1-60, 3=208/230-3-60, 4 = 460-3-60

7. NOx Approval

X = low-NOx, blank = not low-Nox

8. Generation Level

1 = first generation

9. Revision Level

A = original release, B = second release

COMPONENT LOCATION

BLOWER MOTOR

TXV

INDOOR COIL

INDOOR BLOWER

COMPRESSOR

REMOVABLE
BASE RAILS

FAN MOTOR

OUTDOOR FAN

COIL GUARD PANEL

OUTDOOR COIL
(Behind Panel)

CONTROL BOARD

TRANSFORMER

HIGH VOLTAGE
CONTACTOR

PRESSURE SWITCH

DRAFT INDUCER BLOWER

GAS VALVE

GAS HEAT
EXCHANGER

BURNER
ASSEMBLY

A0297-001

UNIT LIMITATIONS

Unit Limitations

Model Unit Voltage

A36 208/230-3-60 187 252 125
A42 208/230-3-60 187 252 125
B48 208/230-3-60 187 252 125
B60 208/230-3-60 187 252 125

Johnson Controls Unitary Products 3

Applied Voltage Outdoor DB Temp

Min Max Max (°F)

5564041-CTG-A-1018

ACCESSORIES

• Propane Conversion Kit (S1-1NP0703, S1-1NP0704) - Kit
includes burner orifices, gas valve conversion and installa­tion instructions necessary to field convert unit from natural
gas to propane.

• Economizer for Downflow Applications
(S1-2EE04710024, S1-2EE04710124) - Modulating inte­grated economizer provides simultaneous operation
between the mechanical cooling and economizer operation.
Independent blade design insures proper control and less
than 1% leak rate. Includes hood and mesh bird screen filter
integrated into the hood, dry bulb sensor, and barometric
relief damper. Separate field accessories of single enthalpy
and dual enthalpy are also available.

• Economizer for Horizontal Applications
(S1-2EE04710224, S1-2EE04710324) - Modulating inte­grated economizer provides simultaneous operation
between the mechanical cooling and economizer operation.
Independent blade design insures proper control and less
than 1% leak rate. Includes hood and mesh bird screen filter
integrated into the hood and dry bulb sensor. Separate field
accessories of single enthalpy and dual enthalpy are also
available.

• Barometric Relief Hood (S1-1RD0501) - Used in conjunc-
tion with a horizontal economizer, the Barometric Relief
Hood helps to equalize the building pressure that is caused
by the fresh air that is introduced through the economizer
fresh air hood.

• Single/Dual Enthalpy Sensor (S1-HE-6863-0N00WS) -
Sensor replaces dry bulb sensor standard in economizer kit.
Provides improved economizer operation by sensing the dry
bulb temperature from outdoors plus the enthalpy content of
the outdoor air.

• Duct/Unit Mount CO2 Kit (S1-2AQ04700924) - Sensor kit
detects CO2 levels automatically and overrides the econo­mizer when CO2 levels rise above the preset limits.

• Wall Mount CO2 Kit (S1-2AQ04701024) - Sensor kit
detects CO2 levels automatically and overrides the econo­mizer when CO2 levels rise above the preset limits.

• Supply Air Temperature Sensor Kit (S1-TE-63616E-2D) -

Outdoor supply air temperature sensor kit used with econo­mizers.

• Filter/Frame Kit (Kit provided)
(S1-1FF0602, S1-1FF0601) - Kit contains the necessary
hardware to field install return air filters into the base unit.
The filter rack is suitable for either 1" or 2" filters.

• Filter (S1-02647812000) - Washable 1” filter. Two filters are
required for A base units. Three filters are required for B
base units. Washable filters are included inside shipped units
for field installation.

• Motorized Fresh Air Damper
(S1-2MD04705224, S1-2MD04705124) - Designed for duct
mounted side supply/return and unit mounted down supply/
return applications. Damper capable of providing 0% through

50% of outdoor air (field supplied). Closes on power loss,
includes hood and screen assembly.

• Loss of Charge Switch (S1-2LC00024) - Kit provides Loss
of Charge sensor and wiring to provide safe shutdown of
compressor.

• Rectangle to Round (Horizontal) Adapter
(S1-1AK0110, S1-1AK0111) - Kit includes one supply and
one return air rectangle to round duct adapter. Adapters are
preformed and designed to fit over current horizontal duct
openings on the base unit. Transition is from rectangle to 12"
round for the 1AK0110 kit and from rectangle to 14" round for
the 1AK0111 kit.

• Rectangle to Round (Downflow) Adapter
(S1-1AK0108, S1-1AK0109) - Kit includes one supply and
one return air rectangle to round duct adapter. Adapters are
preformed and designed to fit into current downflow duct
openings on the roof curb. Transition is from rectangle to 16"
round for the 1AK0108 kit and from rectangle to 18" round for
the 1AK0109 kit.

• Roof Curbs (S1-1RC0503, S1-1RC0501) - NRCA approved
curbs provide proper fit to base unit for rooftop installations.
Curbs are designed to be assembled through hinge pins in
each corner. Kit also provides seal strip to assure an air tight
seal. These are 8 inch high roof curbs.

• Roof Curbs (S1-1RC0504, S1-1RC0502) - NRCA approved
curbs provide proper fit to base unit for rooftop installations.
Curbs are designed to be assembled through hinge pins in
each corner. Kit also provides seal strip to assure an air tight
seal. These are 14 inch high roof curbs.

• Transition Curb Kits (S1-1TC01*) - Adapter kits to allow
field use of pre-existing installed roof curbs to match PCG4
footprint to Affinity roof curbs, Carrier, Trane, or Goodman
curb footprints. Curb adapters are optional for current gener­ation Carrier replacements but are recommended for previ­ous generation applications. Refer to the PCG4 price pages
for more details.

• Manual Outdoor Damper (S1-1FA0502, S1-1FA0501) -
Provides 0% through 50% outdoor air capability (field adjust­able). Designed for duct mounted side supply/return applica­tions. Includes hood and screen assembly.

• Thermostat - Compatible thermostat controls are available
through accessory sourcing. For optimum performance,
these outdoor units are fully compatible with the Coleman
Hx™ Touchscreen Thermostat available through Source1.
For more information, see the thermostat section of the Prod­uct Equipment Catalog.

• Wall Thermostat - The units are designed to operate with
standard, 24-volt electronic and electro-mechanical thermo­stats. All units can operate with single stage heat/single
stage cool thermostats - with or without the economizer.

• Low Ambient Kit (S1-2LA04701024) - Kit provides neces­sary hardware to convert unit to operate in cooling cycle
down to 0º F. Standard unit operation 45º F.

• Base Rail Hole Cover Kit (S1-1HC0101) - Kit provides nec­essary hardware to close off openings in base rails to block
off openings, i.e. prevent animal entrance.

4 Johnson Controls Unitary Products

5564041-CTG-A-1018

GUIDE SPECIFICATIONS

GENERAL

Units shall be manufactured by Unitary Products in an ISO
9001 certified facility. Package units give you the flexibility and
choices you need in today’s market. These packaged cooling/
heating air conditioners are designed for outdoor installation.
Only utility and duct connections are required at the point of
installation. The single-stage gas fired heaters have stainless
steel tubular heat exchangers and spark to burner ignition.
They are available in natural gas with field conversion to
propane.

DESCRIPTION

Units shall be factory-assembled, single packaged, Electric
Cooling/Gas Heating units, designed for outdoor installation.
For SEER ratings, refer to technical literature. They shall have
built in, equal size, field convertible duct connections for supply/
return or horizontal supply/return. The units shall be factory
wired, piped, charged with R-410A Refrigerant and factory
tested prior to shipment. All unit wiring shall be both numbered
and color coded. All models shall be rated in accordance with
DOE and AHRI test procedures for both heating and cooling
operation. Units shall be CSA listed and classified to ANSI
Z21.47/CAN/ CSA 2.3 standards and UL 1995/CAN/CSA No.
236-M90 standards.

UNIT CABINET

Unit cabinet shall be constructed of G-90 galvanized, powder­painted steel, certified at 1000 hours salt spray test per ASTM­B117 standards. The unit top shall be a single piece design,
with drip edges and no-seam corners to provide optimum water
integrity. Unit shall have a rigidly mounted outdoor coil guard to
provide protection from objects and personnel after installation.
Indoor blower section shall be insulated with foil-faced or foam
insulation, fastened to prevent insulation from entering the air
stream. Cabinet panels shall be separate, easily removable for
servicing and maintenance. Unit shall be built on a formed,
design base pan, with embossments at critical points to add
strength and rigidity and to aid in minimizing sound. Full
perimeter base rails shall be provided to assure reliable transit
of equipment, overhead rigging, for truck access and proper
sealing on roof curb applications. Base rails shall be easily
removable, when required to lower unit height. Filters shall be
field installed, furnished and be accessible through a removable
access door, sealed airtight. Units vertical discharge and return
duct configuration shall be designed to fit between standard 24”
O.C. beams without modification to building structure, duct work
and base unit. Condensate pan shall be internally sloped and
conform to ASHRAE 62-89 self-draining standards, with 3/4”
NPT female ridged mount connection.

Indoor Blower Assembly - Fan shall be direct drive design.
Fan wheel shall be double-inlet type with forward-curved
blades, dynamically balanced to operate smoothly throughout
the entire range of operation. Airflow design shall be constant
air volume. Bearings shall be sealed and permanently
lubricated for longer life and no maintenance. Fan assembly
shall be a slide-out design for easy removal and cleaning.
Indoor blower motors shall be equipped with a standard high
efficiency brushless DC motor (constant torque) also known as
a standard ECM motor.

Outdoor Fan Assembly - The outdoor fan shall be of the
direct-driven propeller type, discharge air vertically, have
aluminum blades riveted to corrosion resistant steel spider
bracket and shall be statically balanced for smooth operation.
The outdoor fan motor shall be totally enclosed with
permanently lubricated bearings and internally protected
against overload conditions.

REFRIGERANT COMPONENTS

Compressors:

a. Shall be fully hermetic type, direct drive, internally pro-

tected with internal high-pressure relief and over tempera­ture protection. The hermetic motor shall be suction gas
cooled and have a voltage range of +/- 10% of the unit
nameplate voltage.

b. Shall have internal isolation and sound muffling to mini-

mize vibration and noise, and be externally isolated on a
dedicated, independent mounting.

Coils:

a. Indoor coils shall have aluminum plate fins mechanically

bonded to seamless internally enhanced tin-coated cop­per tubes with all joints brazed.

b. Indoor coil shall be of the direct expansion, draw through

design.

c. Outdoor coils shall have aluminum plate fins mechanically

bonded to seamless internally enhanced copper tubes
with all joints brazed.

d. Outdoor coil shall be draw through design.

Refrigerant Circuit and Refrigerant Safety Components shall
include:

a. Thermal expansion devices (TXV's) shall be factory

mounted and provided.

b. Filter/strainer to eliminate any foreign matter.

GAS HEATING SECTION

Heat exchanger and exhaust system shall be constructed of
corrosion-resistant materials and shall be designed with
induced draft combustion with post purge logic and redundant
main gas valve. The heat exchanger shall be of the tubular
type, constructed of stainless steel for corrosion resistance and
allowing minimum mixed air entering temperature of 40ºF.
Burners shall be of the in-shot type, constructed of
aluminumized steel. All gas piping shall enter the unit cabinet at
a single location through either the side or bottom, without any
field modifications. An integrated control board shall provide
timed control of indoor fan functioning and burner ignition.
Heating section shall be provided with the following minimum
protection:

a. Primary high-temperature limit switch.
b. Induced draft pressure switch.
c. Flame roll out switch(s) (manual reset).
d. Flame proving controls.

All gas heat models will meet the California requirement for
emissions of less than 40 nanograms per Joule.

Johnson Controls Unitary Products 5

5564041-CTG-A-1018

PHYSICAL DATA

COMPONENT

NOMINAL TONNAGE 3.0 3.5 4.0 5.0

AHRI Cooling Performance

Gross Capacity @ AHRI A point (MBH) 37.2 43.5 47.7 55.0
AHRI net capacity (MBH) 34.6 41.0 45.5 52.5
EER 11.0 11.0 11.0 11.0
SEER 14.0 14.0 14.0 14.0
Nominal CFM 1200 1400 1600 2000
System power (KW) 3.2 3.8 4.2 4.8
Refrigerant type R410A R410A R410A R410A
Refrigerant charge (lb-oz) 8-8 9-4 11-3 12-0

AHRI Gas Heat Performance

Heating model 50 75 100 75 100 65 100 125 65 100 125
Heat input (K Btu) 50.0 75.0 100.0 75.0 100.0 65.0 100.0 125.0 65.0 100.0 125.0
Heat output (K Btu) 40 60 80 60 80 52 80 100 52 80 100
AFUE% 81.0 81.0 81.0 81.0 81.0 81.0 81.0 81.0 81.0 81.0 81.0
No. burners 2 3 4 3 4 2 3 4 2 3 4
No. stages 1 1 1 1 1 1 1 1 1 1 1
Temperature Rise Range (°F) 35-65 40-70 40-70 40-70 40-70
Max. Static Pressure w.c. 0.5 0.5 0.5 0.5
Max. Outlet Air Temp. (°F) 180 180 180 180
Gas piping connection (in.) 1/2 1/2 1/2 1/2

Dimensions (inches)

Length 51-1/4 51-1/4 51-1/4 51-1/4
Width 35-3/4 35-3/4 45-3/4 45-3/4
Height 47 49 49 51
Operating WT. (lbs.) 394 401 405 441 443 460 468 473 477 481 488

Compressors

Type Scroll Scroll Scroll Scroll

Outdoor Coil Data

Face area (Sq. Ft.) 15.1 16.9 19.5 21.5
Rows 2 2 2 2
Fins per inch 22 22 22 22
Tube diameter 3/8 3/8 3/8 3/8
Circuitry Type Interlaced Interlaced Interlaced Interlaced

Indoor Coil Data

Face area (Sq. Ft.) 4.6 4.6 6.3 6.3
Rows 3 3 3 3
Fins per inch 16 16 16 16
Tube diameter 3/8 3/8 3/8 3/8
Circuitry Type Interlaced Interlaced Interlaced Interlaced
Refrigerant control TXV TXV TXV TXV

Outdoor Fan Data

Fan diameter (Inch) 24 24 26 26
Type Prop Prop Prop Prop
Drive type Direct Direct Direct Direct
No. speeds 1 1 1 1
Motor HP each 1/4 1/4 1/3 1/3
RPM 850 850 850 850
Nominal total CFM 2400 2400 3200 3200

Direct Drive Indoor Fan Data

Fan Size (Inch) 11 x 10 11 x 10 11 x 10 11 x 10
Type Centrifugal Centrifugal Centrifugal Centrifugal
Motor HP each 1/2 3/4 3/4 3/4 1
RPM 1200 Max 1200 Max 1200 Max 1200 Max
Frame size 48 48 48 48

Filter

Filter Size A A B B

Field-supplied external filters must be sized so as not to exceed 300 fpm air velocity through disposable fil-

Quantity - Size

ters. For internal filter use, a filter rack kit is included with all three phase models. Consult the instructions
supplied with that kit for replacement filter sizes. Filter sizes: A=20x20, B=20x30.

PCG4A36 PCG4A42 PCG4B48 PCG4B60

MODELS

6 Johnson Controls Unitary Products

COOLING PERFORMANCE DATA - 3 TON

PACKAGED UNIT MODEL NO. PCG4A36

CONDENSER

ENTERING AIR

TEMPERATURE

55 / 45

65 / 55

75 / 63

85 / 69

95 / 75

105 / 83

115 / 89

125 / 95

ID CFM 1000 1200 1400

IDDB 80 80 75 80 80 80 80 75 80 80 80 80 75 80 80

IDWB 57 62 62 67 72 57 62 62 67 72 57 62 62 67 72

T.C. 36.0 38.3 40.3 44.9 48.1 38.9 40.4 42.1 46.8 49.8 41.8 42.5 43.9 48.8 51.5
S.C. 34.5 30.6 27.6 27.9 22.6 37.1 33.8 29.9 30.2 23.9 39.6 37.1 32.2 32.5 25.1

K.W. 1.82 1.83 1.83 1.83 1.85 1.89 1.90 1.90 1.91 1.92 1.97 1.97 1.98 1.99 1.99

T.C. 34.6 36.4 37.4 42.6 46.1 37.3 38.3 39.4 44.2 47.9 40.0 40.2 41.3 45.9 49.8
S.C. 33.2 29.8 26.0 26.8 21.6 35.6 32.9 28.5 28.9 23.4 37.9 36.1 31.0 31.1 25.1

K.W. 2.01 2.02 2.02 2.03 2.04 2.09 2.09 2.09 2.10 2.11 2.16 2.16 2.17 2.18 2.19

T.C. 33.2 34.6 34.5 40.3 44.0 35.7 36.3 36.6 41.7 46.1 38.1 37.9 38.7 43.1 48.2
S.C. 32.0 28.9 24.5 25.7 20.7 34.1 32.0 27.2 27.7 22.9 36.1 35.2 29.9 29.7 25.0

K.W. 2.20 2.20 2.21 2.22 2.23 2.28 2.28 2.28 2.30 2.30 2.36 2.36 2.36 2.37 2.38

T.C. 31.7 32.6 32.2 37.8 41.2 34.0 34.0 33.8 38.9 42.8 36.3 35.4 35.4 40.1 44.5
S.C. 30.4 26.9 23.3 24.6 19.3 32.4 30.3 25.8 26.5 21.1 34.5 33.7 28.2 28.4 22.8

K.W. 2.46 2.44 2.47 2.48 2.49 2.53 2.53 2.54 2.55 2.56 2.61 2.61 2.61 2.63 2.63

T.C. 30.1 30.6 29.8 35.3 38.4 32.3 31.7 31.0 36.2 39.6 34.5 32.8 32.1 37.1 40.8
S.C. 28.8 25.0 22.2 23.4 17.9 30.8 28.6 24.3 25.3 19.3 32.8 32.2 26.5 27.2 20.7

K.W. 2.72 2.67 2.73 2.74 2.74 2.79 2.77 2.80 2.81 2.82 2.87 2.87 2.87 2.88 2.89

T.C. 29.0 28.3 27.8 32.8 36.1 31.1 29.6 28.9 33.8 37.1 33.3 30.8 29.9 34.7 38.1
S.C. 27.5 23.9 20.9 21.8 16.9 29.4 27.1 22.9 23.8 18.2 31.3 30.4 25.0 25.8 19.6

K.W. 2.91 2.92 2.95 2.96 2.97 2.95 3.01 3.02 3.04 3.05 2.98 3.10 3.10 3.11 3.12

T.C. 27.9 26.0 25.9 30.4 33.9 30.0 27.4 26.8 31.4 34.7 32.1 28.9 27.8 32.3 35.5
S.C. 26.3 22.9 19.6 20.3 15.9 28.1 25.8 21.6 22.3 17.2 29.9 28.6 23.5 24.4 18.5

K.W. 3.11 3.16 3.17 3.19 3.20 3.10 3.24 3.24 3.26 3.27 3.10 3.32 3.32 3.33 3.35

T.C. 26.8 23.8 24.0 28.0 31.7 28.9 25.3 24.8 29.0 32.3 31.0 26.9 25.6 30.0 33.0
S.C. 25.1 21.9 18.3 18.7 14.9 26.8 24.4 20.2 20.9 16.2 28.5 26.9 22.1 23.1 17.4

K.W. 3.30 3.39 3.39 3.41 3.42 3.25 3.47 3.46 3.48 3.49 3.21 3.55 3.54 3.55 3.57

5564041-CTG-A-1018

COOLING PERFORMANCE DATA - 3.5 TON

PACKAGED UNIT MODEL NO. PCG4A42

CONDENSER

ENTERING AIR

TEMPERATURE

55 / 45

65 / 55

75 / 63

85 / 69

95 / 75

105 / 83

115 / 89

125 / 95

ID CFM 1200 1400 1600

IDDB 80 80 75 80 80 80 80 75 80 80 80 80 75 80 80

IDWB 57 62 62 67 72 57 62 62 67 72 57 62 62 67 72

T.C. 43.7 46.9 46.8 51.8 57.3 46.5 48.6 48.5 53.7 59.6 49.4 50.2 50.2 55.5 61.9
S.C. 43.1 39.2 33.9 34.4 28.7 45.5 42.1 36.2 37.0 30.7 47.8 45.0 38.5 39.6 32.6

K.W. 2.35 2.36 2.36 2.38 2.38 2.42 2.44 2.43 2.45 2.47 2.50 2.52 2.51 2.53 2.56

T.C. 42.2 44.1 44.1 48.9 54.1 44.4 45.6 45.6 50.5 56.1 46.6 47.0 47.0 52.1 58.0
S.C. 41.9 37.7 32.5 32.8 27.5 43.7 40.5 34.4 35.3 29.2 45.5 43.2 36.4 37.7 30.8

K.W. 2.36 2.61 2.59 2.62 2.61 2.55 2.68 2.66 2.70 2.71 2.73 2.76 2.74 2.77 2.80

T.C. 40.6 41.3 41.4 46.0 51.0 42.2 42.6 42.6 47.4 52.5 43.8 43.9 43.7 48.7 54.1
S.C. 40.6 36.3 31.0 31.3 26.2 41.9 38.8 32.7 33.6 27.6 43.3 41.4 34.3 35.9 29.0

K.W. 2.38 2.86 2.82 2.87 2.84 2.67 2.93 2.89 2.94 2.94 2.97 3.00 2.97 3.01 3.04

T.C. 38.0 38.2 38.4 42.7 47.6 39.3 40.0 39.3 43.8 48.8 40.7 41.8 40.1 44.9 50.0
S.C. 38.0 34.5 29.3 28.5 24.5 39.2 36.1 31.0 31.2 25.9 40.4 37.7 32.8 33.9 27.3

K.W. 2.69 3.17 3.13 3.18 3.15 2.98 3.24 3.20 3.24 3.26 3.28 3.30 3.28 3.31 3.36

T.C. 35.4 35.1 35.4 39.3 44.1 36.5 37.4 35.9 40.2 45.1 37.6 39.7 36.5 41.1 46.0
S.C. 35.4 32.7 27.6 25.8 22.8 36.5 33.3 29.4 28.9 24.1 37.6 33.9 31.3 32.0 25.5

K.W. 3.00 3.48 3.44 3.48 3.47 3.29 3.54 3.51 3.54 3.57 3.59 3.60 3.59 3.60 3.67

T.C. 31.7 31.2 31.2 34.9 39.4 32.5 33.0 31.5 35.5 40.0 33.3 34.8 31.8 36.1 40.6
S.C. 31.7 29.6 25.4 24.5 20.9 32.5 30.3 26.9 27.0 22.1 33.3 31.0 28.4 29.5 23.3

K.W. 3.44 3.90 3.86 3.90 3.90 3.72 3.97 3.94 3.97 3.99 4.01 4.03 4.01 4.03 4.09

T.C. 28.2 27.4 27.1 30.7 34.7 28.7 28.8 27.2 30.9 35.0 29.2 30.1 27.3 31.1 35.3
S.C. 28.2 26.7 23.3 23.1 19.0 28.7 27.4 24.4 25.2 20.1 29.2 28.2 25.6 27.2 21.2

K.W. 3.86 4.31 4.28 4.30 4.31 4.14 4.38 4.35 4.37 4.41 4.43 4.45 4.42 4.45 4.50

T.C. 24.7 23.7 23.0 26.5 30.1 24.9 24.5 22.9 26.4 30.1 25.1 25.4 22.8 26.2 30.1
S.C. 24.7 23.7 21.2 21.8 17.2 24.9 24.5 22.0 23.3 18.1 25.1 25.4 22.8 24.8 19.1

K.W. 4.29 4.71 4.69 4.70 4.73 4.57 4.79 4.76 4.78 4.82 4.84 4.86 4.83 4.87 4.91

Johnson Controls Unitary Products 7

5564041-CTG-A-1018

COOLING PERFORMANCE DATA - 4 TON

PACKAGED UNIT MODEL NO. PCG4B48

CONDENSER

ENTERING AIR

TEMPERATURE

55 / 45

65 / 55

75 / 63

85 / 69

95 / 75

105 / 83

115 / 89

125 / 95

ID CFM 1400 1600 1800

IDDB 80 80 75 80 80 80 80 75 80 80 80 80 75 80 80

IDWB 57 62 62 67 72 57 62 62 67 72 57 62 62 67 72

T.C. 50.7 55.0 54.4 59.4 65.3 53.0 56.8 56.1 61.2 67.2 55.4 58.6 57.9 63.1 69.1
S.C. 48.2 44.8 38.3 38.5 30.4 49.3 48.2 41.0 40.7 31.9 50.3 51.5 43.6 42.9 33.4

K.W. 2.48 2.52 2.51 2.54 2.56 2.56 2.59 2.58 2.61 2.62 2.64 2.65 2.64 2.67 2.68

T.C. 48.0 52.0 51.2 57.1 62.8 50.3 53.6 52.9 58.7 64.4 52.5 55.2 54.5 60.3 66.0
S.C. 44.3 43.2 36.7 37.1 29.6 46.3 46.6 39.3 39.4 30.8 48.4 50.0 41.9 41.7 32.1

K.W. 2.76 2.79 2.79 2.81 2.83 2.83 2.85 2.85 2.88 2.89 2.90 2.92 2.91 2.94 2.95

T.C. 45.4 49.0 48.1 54.9 60.3 47.5 50.4 49.6 56.2 61.6 49.6 51.8 51.1 57.5 62.9
S.C. 40.3 41.7 35.0 35.7 28.7 43.4 45.1 37.6 38.1 29.7 46.4 48.4 40.2 40.5 30.8

K.W. 3.04 3.06 3.06 3.08 3.11 3.10 3.12 3.12 3.14 3.17 3.16 3.18 3.18 3.21 3.23

T.C. 42.9 45.4 44.9 51.3 56.4 44.8 46.6 46.1 52.5 57.7 46.7 47.7 47.2 53.6 59.1
S.C. 38.3 39.8 33.2 33.7 27.3 41.4 42.4 35.7 36.3 28.4 44.4 44.9 38.2 38.9 29.4

K.W. 3.41 3.42 3.42 3.44 3.46 3.47 3.49 3.48 3.50 3.53 3.53 3.55 3.54 3.57 3.59

T.C. 40.4 41.8 41.7 47.7 52.4 42.1 42.7 42.6 48.7 53.8 43.9 43.6 43.4 49.7 55.2
S.C. 36.4 38.0 31.4 31.8 25.9 39.4 39.7 33.8 34.5 27.0 42.4 41.4 36.2 37.3 28.1

K.W. 3.79 3.79 3.78 3.80 3.82 3.85 3.85 3.83 3.86 3.89 3.90 3.91 3.89 3.92 3.95

T.C. 36.7 37.6 37.5 43.5 47.8 38.1 38.4 38.0 44.3 48.9 39.5 39.2 38.6 45.1 50.0
S.C. 32.3 34.7 29.7 30.0 23.9 34.3 36.1 31.1 32.6 24.9 36.4 37.4 32.6 35.1 26.0

K.W. 4.30 4.30 4.29 4.32 4.34 4.36 4.36 4.35 4.38 4.41 4.43 4.42 4.41 4.44 4.47

T.C. 33.1 33.6 33.3 39.4 43.4 34.1 34.3 33.6 40.0 44.2 35.2 35.0 33.8 40.6 45.0
S.C. 28.4 31.6 28.0 28.4 21.9 29.4 32.5 28.6 30.7 22.9 30.5 33.5 29.1 33.0 23.9

K.W. 4.80 4.80 4.79 4.83 4.85 4.87 4.86 4.86 4.89 4.91 4.93 4.92 4.92 4.95 4.97

T.C. 29.5 29.5 29.2 35.3 39.0 30.2 30.1 29.2 35.7 39.5 30.9 30.7 29.1 36.1 40.0
S.C. 24.5 28.4 26.4 26.7 19.9 24.5 29.0 26.0 28.8 20.9 24.6 29.6 25.6 31.0 21.9

K.W. 5.30 5.29 5.30 5.33 5.35 5.37 5.36 5.36 5.39 5.41 5.44 5.42 5.42 5.45 5.47

COOLING PERFORMANCE DATA - 5 TON

PACKAGED UNIT MODEL NO. PCG4B60

CONDENSER

ENTERING AIR

TEMPERATURE

55 / 45

65 / 55

75 / 63

85 / 69

95 / 75

105 / 83

115 / 89

125 / 95

ID CFM 1600 1800 2000

IDDB 80 80 75 80 80 80 80 75 80 80 80 80 75 80 80

IDWB 57 62 62 67 72 57 62 62 67 72 57 62 62 67 72

T.C. 68.0 69.1 68.1 73.0 79.5 70.4 70.4 69.3 74.8 80.8 72.7 71.7 70.5 76.6 82.2
S.C. 63.3 54.8 46.2 43.7 36.0 66.7 57.0 48.8 46.3 37.1 70.1 59.2 51.4 48.8 38.2

K.W. 2.93 2.97 2.97 3.00 3.03 3.15 3.17 3.18 3.21 3.24 3.36 3.38 3.38 3.42 3.45

T.C. 64.1 65.4 64.3 69.7 75.7 66.2 66.4 65.1 71.0 76.5 68.4 67.5 65.9 72.3 77.4
S.C. 60.3 53.4 44.6 43.2 34.9 62.8 55.9 46.7 45.4 35.7 65.3 58.3 48.9 47.6 36.5

K.W. 3.25 3.27 3.28 3.31 3.35 3.46 3.48 3.49 3.52 3.56 3.68 3.69 3.69 3.73 3.77

T.C. 60.2 61.8 60.5 66.4 72.0 62.1 62.5 60.9 67.1 72.2 64.0 63.2 61.4 67.9 72.5
S.C. 57.4 52.0 43.1 42.7 33.7 59.0 54.7 44.7 44.5 34.3 60.6 57.5 46.3 46.3 34.9

K.W. 3.56 3.58 3.59 3.63 3.67 3.78 3.79 3.80 3.84 3.88 3.99 4.00 4.01 4.04 4.08

T.C. 57.4 57.1 56.2 61.8 67.1 58.7 57.8 56.6 62.3 67.4 60.0 58.4 57.0 62.9 67.7
S.C. 55.0 49.4 41.1 40.5 31.6 56.2 52.2 43.1 42.5 32.8 57.5 55.0 45.1 44.5 33.9

K.W. 3.98 4.00 4.01 4.04 4.07 4.19 4.21 4.21 4.24 4.28 4.41 4.42 4.42 4.45 4.48

T.C. 54.5 52.4 52.0 57.1 62.3 55.3 53.0 52.3 57.5 62.6 56.1 53.7 52.5 57.9 62.9
S.C. 52.6 46.9 39.2 38.2 29.4 53.5 49.7 41.5 40.4 31.2 54.4 52.5 43.8 42.6 33.0

K.W. 4.40 4.42 4.42 4.44 4.48 4.61 4.62 4.62 4.65 4.68 4.82 4.83 4.83 4.86 4.88

T.C. 52.1 47.2 45.9 51.1 55.2 52.5 47.6 45.6 51.0 55.2 52.8 47.9 45.2 50.9 55.1
S.C. 49.5 42.1 36.3 36.0 26.7 50.0 44.0 37.3 37.8 28.1 50.4 45.8 38.3 39.7 29.5

K.W. 5.03 4.99 4.99 5.01 5.05 5.22 5.19 5.19 5.22 5.25 5.40 5.40 5.40 5.42 5.45

T.C. 49.8 42.2 40.0 45.3 48.3 49.8 42.3 39.0 44.7 47.9 49.7 42.3 38.1 44.0 47.5
S.C. 46.6 37.5 33.4 33.8 24.0 46.6 38.4 33.3 35.3 25.0 46.6 39.4 33.1 36.9 26.0

K.W. 5.65 5.54 5.54 5.57 5.60 5.80 5.75 5.74 5.77 5.80 5.96 5.95 5.95 5.97 6.00

T.C. 47.5 37.1 34.1 39.5 41.4 47.1 36.9 32.5 38.3 40.7 46.6 36.8 31.0 37.2 39.9
S.C. 43.6 32.8 30.6 31.6 21.3 43.1 32.9 29.2 32.8 21.9 42.7 32.9 27.8 34.1 22.6

K.W. 6.27 6.09 6.09 6.12 6.15 6.39 6.30 6.30 6.32 6.35 6.52 6.51 6.50 6.52 6.55

8 Johnson Controls Unitary Products

5564041-CTG-A-1018

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UNIT DIMENSIONS

Model

A36 51-1/4 35-3/4 47
A42 51-1/4 35-3/4 49
B48 51-1/4 45-3/4 49
B60 51-1/4 45-3/4 51

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Dimensions

ABC

UNIT CLEARANCES

1,2

Direction Distance (in.) Direction Distance (in.)

3

Top

36 Power Entry (Right Side) 36

Side Opposite Ducts 36 Left Side 24

Duct Panel 0 Bottom

1. A 1" clearance must be provided between any combustible material and the supply air duct work.

2. The products of combustion must not be allowed to accumulate within a confined space and recirculate.

3. Units must be installed outdoors. Over hanging structure or shrubs should not obstruct condenser air discharge outlet.

4. Units may be installed on combustible floors made from class A, B or C roof covering materials.

4

1

Johnson Controls Unitary Products 9

5564041-CTG-A-1018

INDOOR BLOWER SPECIFICATIONS

Model

HP RPM EFF. SF Frame

Motor

24050 1/3 Variable 0.8 1.0 48
24075 1/2 Variable 0.8 1.0 48
30050 1/3 Variable 0.8 1.0 48
30075 1/2 Variable 0.8 1.0 48
36050 1/2 Variable 0.8 1.0 48
36075 1/2 Variable 0.8 1.0 48
36100 3/4 Variable 0.8 1.0 48
42075 3/4 Variable 0.8 1.0 48
42100 3/4 Variable 0.8 1.0 48
48065 3/4 Variable 0.8 1.0 48
48100 3/4 Variable 0.8 1.0 48
48125 3/4 Variable 0.8 1.0 48
60065 1 Variable 0.8 1.0 48
60100 1 Variable 0.8 1.0 48
60125 1 Variable 0.8 1.0 48

SOUND PERFORMANCE

Model
(Tons)

Sound Rating

dB (A)

1

125 250 500 1000 2000 4000 8000

A36 74 58.5 61.8 65.4 66.5 60.7 54.8 49.8
A42 74 63.5 63.9 62.3 65.0 64.0 54.1 46.6
B48 74 63.5 63.9 62.3 65.0 64.0 54.1 46.6
B60 76 72.3 65.0 63.9 64.0 60.0 55.5 49.0

1. Rated in accordance with AHRI Standard 270.

Octave Band Centerline Frequency (Hz)

ELECTRICAL DATA

OD Fan

Motor

Model Voltage

Compressor

RLA LRA MCC FLA FLA

36050, 36075 208/230-3-60 10.4 73.0 16.3 1.3 3.8 18.1 25

36100 208/230-3-60 10.4 73.0 16.3 1.3 5.4 18.1 25

42075, 42100 208/230-3-60 13.5 88.0 21.1 1.3 5.4 23.6 35
48065, 48100, 48125 208/230-3-60 13.7 83.1 21.4 1.7 5.4 24.2 35
60065, 60100, 60125 208/230-3-60 16.0 110.0 24.9 1.7 7.0 28.7 40

1. Minimum Circuit Ampacity.

2. Maximum Over Current Protection per standard UL 1995.

3. Fuse or HACR circuit breaker size installed at factory or field installed.

Supply

Blower Motor

MCA

(Amps)

1

Max Fuse

Breaker3 Size

(Amps)

2

/

10 Johnson Controls Unitary Products

COMPRESSOR

"D"

CENTER OF
GRAVITY

5564041-CTG-A-1018

"C"

FRONT
OF UNIT

"A"

X

"B"

Y

WEIGHTS AND DIMENSIONS

Model Weight (lbs.) Center of Gravity 4 Point Load Location (lbs.)

Shipping Operating X Y ABCD

36050 399 394 28 15 141 107 94 78
36075 406 401 28 15 135 115 103 74
36100 410 405 28 15 139 113 99 80
42075 446 441 28 15 145 112 99 85
42100 448 443 28 15 148 110 96 89
48065 465 460 28 15 189 116 93 117
48100 473 468 28 15 169 139 115 100
48125 478 473 28 15 164 145 124 95
60065 482 477 29 15 174 142 124 92
60100 486 481 28 15 177 140 117 102
60125 493 488 27 15 151 167 141 84

A0295-001-TG

Johnson Controls Unitary Products 11

5564041-CTG-A-1018

AIRFLOW PERFORMANCE - SIDE DUCT APPLICATION

Model Motor Speed

Low/Medium (2) 1180 1133 1085 1042 995 942 889 834 724

36050

Medium/High (4) 1314 1271 1229 1186 1144 1097 1049 998 896

Low/Medium (2) 1259 1209 1166 1126 1084 1032 980 928 824

36075

Medium/High (4) 1348 1306 1259 1222 1179 1133 1086 1036 936

Low/Medium (2) 1425 1368 1332 1293 1251 1208 1163 1113 1013

36100

Medium/High (4) 1658 1599 1588 1530 1495 1454 1414 1373 1291

Low/Medium (2) 1436 1382 1342 1304 1262 1220 1179 1131 1035

42075

Medium/High (4) 1573 1523 1484 1445 1408 1367 1327 1279 1183

Low/Medium (2) 1544 1492 1455 1416 1376 1336 1294 1248 1156

42100

Medium/High (4) 1681 1640 1599 1557 1517 1478 1436 1393 1307

Low/Medium (2) 1295 1250 1213 1172 1133 1087 1045 964 802

48065

Medium/High (4) 1798 1722 1669 1620 1572 1527 1480 1413 1280

Low/Medium (2) 1694 1630 1580 1530 1482 1430 1380 1292 1116

48100

Medium/High (4) 1835 1758 1703 1653 1604 1558 1511 1442 1304

Low/Medium (2) 1798 1722 1669 1620 1572 1527 1480 1413 1280

48125

Medium/High (4) 2001 1952 1890 1839 1820 1742 1696 1651 1561

Low/Medium (2) 1329 1292 1250 1223 1192 1165 1136 1105 1043

60065

Medium/High (4) 2195 2144 2098 2049 2003 1955 1883 1868 1838

Low/Medium (2) 1858 1807 1749 1710 1667 1629 1589 1546 1460

60100

Medium/High (4) 2195 2144 2098 2049 2003 1955 1883 1868 1838

Continued on next page.

Low (1) 1003 952 904 851 790 730 674 633 551

Medium (3) 1259 1209 1166 1126 1084 1032 980 928 824

High (5) 1506 1471 1403 1389 1345 1305 1262 1216 1124

Low (1) 1225 1174 1131 1090 1046 993 941 888 782

Medium (3) 1314 1271 1229 1186 1144 1097 1049 998 896

High (5) 1506 1471 1403 1389 1345 1305 1262 1216 1124

Low (1) 1342 1302 1260 1217 1178 1134 1082 1034 938

Medium (3) 1554 1503 1465 1423 1386 1346 1302 1257 1167

High (5) 1966 1914 1862 1810 1757 1705 1653 1600 1496

Low (1) 1315 1266 1229 1194 1156 1117 1080 1036 948

Medium (3) 1458 1406 1365 1327 1286 1244 1203 1155 1059

High (5) 1966 1914 1862 1810 1757 1705 1653 1600 1496

Low (1) 1436 1382 1342 1304 1262 1220 1179 1131 1035

Medium (3) 1573 1523 1484 1445 1408 1367 1327 1279 1183

High (5) 1935 1887 1834 1788 1743 1701 1651 1591 1471

Low (1) 1046 1009 980 946 915 878 844 779 649

Medium (3) 1620 1564 1517 1466 1418 1360 1308 1206 1002

High (5) 2146 2085 2025 1960 1872 1862 1798 1735 1609

Low (1) 1620 1564 1517 1466 1418 1360 1308 1206 1002

Medium (3) 1798 1722 1669 1620 1572 1527 1480 1413 1280

High (5) 2146 2085 2025 1960 1872 1862 1798 1735 1609

Low (1) 1620 1564 1517 1466 1418 1360 1308 1206 1002

Medium (3) 1922 1863 1804 1754 1724 1658 1612 1559 1453

High (5) 2146 2085 2025 1960 1872 1862 1798 1735 1609

Low (1) 1073 1043 1009 988 963 941 917 892 842

Medium (3) 2054 1998 1934 1890 1843 1801 1757 1710 1616

High (5) 2445 2388 2306 2293 2235 2178 2129 2077 1973

Low (1) 1730 1682 1628 1592 1552 1517 1479 1439 1359

Medium (3) 2054 1998 1934 1890 1843 1801 1757 1710 1616

High (5) 2445 2388 2306 2293 2235 2178 2129 2077 1973

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 1.0

SCFM SCFM SCFM SCFM SCFM SCFM SCFM SCFM SCFM

External Static Pressure (Inches WC)

12 Johnson Controls Unitary Products

AIRFLOW PERFORMANCE - SIDE DUCT APPLICATION (Continued)

External Static Pressure (Inches WC)

Model Motor Speed

Low (1) 2063 2008 1943 1899 1851 1809 1763 1717 1625

Low/Medium (2) 2130 2084 2032 1983 1927 1951 1860 1815 1725

60125

1. Airflow tested with dry coil conditions, without air filters, at 230 volts

2. Applications above 0.8" w.c. external static pressure are not recommended.

3. Brushless DC high efficiency standard ECM blower motor used for all indoor blower assemblies.

4. Minimal variations in airflow performance data results from operating at 208 volts. Data above may be used in those cases.

5. Heating applications tested at 0.50" w.c. esp, and cooling applications tested at 0.30" w.c.esp per standards.

Medium (3) 2195 2144 2098 2049 2003 1955 1883 1868 1838

Medium/High (4) 2275 2252 2169 2154 2112 2065 1989 1976 1950

High (5) 2445 2388 2306 2293 2235 2178 2129 2077 1973

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 1.0

SCFM SCFM SCFM SCFM SCFM SCFM SCFM SCFM SCFM

AIRFLOW PERFORMANCE - BOTTOM DUCT APPLICATION

External Static Pressure (Inches WC)

Model Motor Speed

Low/Medium (2) 1190 1148 1106 1055 1008 955 914 863 761

36050

Medium/High (4) 1324 1282 1245 1202 1161 1112 1067 1018 920

Low/Medium (2) 1270 1225 1189 1140 1098 1046 1008 960 866

36075

Medium/High (4) 1358 1317 1275 1238 1197 1148 1105 1057 961

Low/Medium (2) 1409 1368 1334 1291 1253 1201 1173 1128 1038

36100

Medium/High (4) 1663 1585 1594 1601 1521 1480 1440 1400 1320

Low/Medium (2) 1457 1419 1376 1340 1299 1253 1215 1160 1051

42075

Medium/High (4) 1568 1524 1491 1464 1425 1383 1345 1296 1200

Low/Medium (2) 1566 1532 1492 1455 1416 1372 1333 1280 1174

42100

Medium/High (4) 1675 1641 1606 1578 1535 1495 1455 1412 1326

Low/Medium (2) 1272 1236 1204 1165 1129 1081 1037 968 829

48065

Medium/High (4) 1892 1777 1771 1701 1639 1617 1565 1489 1336

Low/Medium (2) 1663 1612 1568 1522 1476 1422 1370 1297 1152

48100

Medium/High (4) 1931 1814 1808 1736 1673 1650 1597 1519 1362

Continued on next page.

Low (1) 1008 962 916 861 807 757 700 650 550

Medium (3) 1262 1223 1181 1137 1091 1044 994 952 868

High (5) 1517 1475 1447 1400 1357 1318 1275 1232 1146

Low (1) 1231 1186 1146 1103 1069 1030 977 912 781

Medium (3) 1317 1286 1245 1198 1151 1110 1064 1024 943

High (5) 1517 1475 1447 1400 1357 1318 1275 1232 1146

Low (1) 1340 1299 1264 1224 1182 1182 1097 1049 953

Medium (3) 1527 1492 1470 1419 1385 1343 1299 1250 1152

High (5) 1930 1892 1853 1805 1760 1696 1625 1553 1409

Low (1) 1332 1295 1263 1222 1185 1148 1110 1063 967

Medium (3) 1451 1412 1371 1339 1296 1257 1211 1165 1072

High (5) 1978 1937 1891 1837 1785 1725 1656 1604 1502

Low (1) 1455 1414 1379 1335 1294 1254 1212 1160 1056

Medium (3) 1565 1530 1491 1458 1419 1381 1336 1290 1198

High (5) 1946 1909 1863 1815 1771 1721 1654 1595 1477

Low (1) 1032 999 970 938 910 879 843 808 737

Medium (3) 1611 1574 1518 1494 1439 1405 1357 1266 1083

High (5) 2131 2058 1998 1949 1892 1840 1788 1728 1608

Low (1) 1598 1548 1502 1454 1410 1362 1307 1251 1139

Medium (3) 1789 1733 1670 1650 1596 1578 1535 1483 1379

High (5) 2131 2058 1998 1949 1892 1840 1788 1728 1608

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 1.0

SCFM SCFM SCFM SCFM SCFM SCFM SCFM SCFM SCFM

5564041-CTG-A-1018

Johnson Controls Unitary Products 13

5564041-CTG-A-1018

AIRFLOW PERFORMANCE - BOTTOM DUCT APPLICATION (Continued)

External Static Pressure (Inches WC)

Model Motor Speed

Low (1) 1598 1548 1502 1454 1410 1362 1307 1251 1139

Low/Medium (2) 1766 1703 1656 1611 1566 1518 1469 1419 1319

48125

Medium (3) 1912 1875 1805 1787 1750 1713 1672 1636 1564

Medium/High (4) 2105 2014 2006 1931 1898 1845 1793 1739 1631

High (5) 2131 2058 1998 1949 1892 1840 1788 1728 1608

Low (1) 1026 999 989 950 907 907 886 862 816

Low/Medium (2) 1263 1230 1192 1165 1167 1101 1099 1071 1015

60065

Medium (3) 1987 1933 1861 1817 1820 1715 1725 1651 1504

Medium/High (4) 2114 2050 2047 1974 1899 1889 1920 1866 1758

High (5) 2369 2308 2249 2183 2126 2088 2034 1990 1902

Low (1) 1655 1612 1596 1531 1461 1462 1429 1391 1316

Low/Medium (2) 1766 1720 1667 1629 1632 1539 1537 1498 1421

60100

Medium (3) 1987 1933 1861 1817 1820 1715 1725 1651 1504

Medium/High (4) 2114 2050 2047 1974 1899 1889 1920 1866 1758

High (5) 2369 2308 2249 2183 2126 2088 2034 1990 1902

Low (1) 1973 1924 1905 1826 1743 1744 1703 1660 1574

Low/Medium (2) 2024 1983 1937 1889 1886 1843 1799 1759 1679

60125

Medium (3) 2123 2075 2019 1970 1978 1862 1849 1804 1714

Medium/High (4) 2191 2154 2117 2075 2002 1995 2028 1974 1866

High (5) 2369 2308 2249 2183 2126 2088 2034 1990 1902

1. Airflow tested with dry coil conditions, without air filters, at 230 volts

2. Applications above 0.8" w.c. external static pressure are not recommended.

3. Brushless DC high efficiency standard ECM blower motor used for all indoor blower assemblies.

4. Minimal variations in airflow performance data results from operating at 208 volts. Data above may be used in those cases.

5. Heating applications tested at 0.50" w.c. esp, and cooling applications tested at 0.30" w.c.esp per standards.

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 1.0

SCFM SCFM SCFM SCFM SCFM SCFM SCFM SCFM SCFM

14 Johnson Controls Unitary Products

5564041-CTG-A-1018

ADDITIONAL STATIC RESISTANCE

Size (Tons) CFM Wet Indoor Coil Economizer

700 0.01 0.00 0.04
800 0.02 0.01 0.06
900 0.03 0.01 0.08

A36 (3.0)

1000 0.04 0.01 0.10
1100 0.05 0.01 0.13
1200 0.06 0.02 0.16
1300 0.07 0.03 0.17
1400 0.08 0.04 0.18
1100 0.02 0.02 0.04
1200 0.03 0.02 0.04
1300 0.04 0.02 0.05
1400 0.05 0.03 0.05

A42 (3.5)

1500 0.06 0.04 0.06
1600 0.07 0.04 0.07
1700 0.07 0.04 0.08
1800 0.08 0.04 0.09
1900 0.09 0.05 0.10
2000 0.09 0.05 0.11
1100 0.02 0.02 0.04
1200 0.03 0.02 0.04
1300 0.04 0.02 0.05
1400 0.05 0.03 0.05

B48 (4.0)

1500 0.06 0.04 0.06
1600 0.07 0.04 0.07
1700 0.07 0.04 0.08
1800 0.08 0.04 0.09
1900 0.09 0.05 0.10
2000 0.09 0.05 0.11
1100 0.02 0.02 0.04
1200 0.03 0.02 0.04
1300 0.04 0.02 0.05
1400 0.05 0.03 0.05

B60 (5.0)

1500 0.06 0.04 0.06
1600 0.07 0.04 0.07
1700 0.07 0.04 0.08
1800 0.08 0.04 0.09
1900 0.09 0.05 0.10
2000 0.09 0.05 0.11

1. The pressure drop through the economizer is greater for 100% outdoor air
than for 100% return air. If the resistance of the return air duct is less than

0.25 IWG, the unit will deliver less CFM during full economizer operation.

Filter pressure drop based on standard filter media tested at velocities not to

exceed 300 ft/min.

1

Filter/Frame Kit

BOTTOM DUCT DIMENSIONS (Inches)

'

&

$

%

$

´

5(7851
$,5'8&7

6833/<
$,5'8&7

Model ABCDEF

36, 42 10 21.5 5 4.5 47.5 32
48, 60 14 13.5 5 3.5 47.5 42

9,(:/22.,1*83
$7%277202)81,7

+2/(´

ZLWK´JURPPHW
RSHQLQJIRUJDVSLSH

+2/(´

IRUKLJK
YROWDJH

+2/(´IRU

ORZYROWDJH

)

´

REAR DUCT DIMENSIONS (Inches)

127(6HH)LJXUHWLWOHG³8QLW'LPHQVLRQV´IRUVLGHKROHVL]HVRI
HOHFWULFDODQGJDVOLQHV

5(7851
$,5'8&7



6833/<
$,5'8&7

(

$



$

$

%

$



Model A B

36, 42 9.6 22
48, 60 13.6 14

Johnson Controls Unitary Products 15

5564041-CTG-A-1018

2

UNIT TYPICAL DUCT APPLICATIONS

ROOF CURB
INSTALLATION
REAR DUCT

ROOF CURB
INSTALLATION
BOTTOM DUCT

SLAB ON
GROUND
INSTALLATION

A03

UNIT TYPICAL SLAB ON GROUND INSTALLATION

CONDENSATE
DRAIN

MANUAL GAS
SHUTOFF VAVLE

TO GAS
SUPPLY LINE

TO POWER SUPPLY

CONTROL WIRING TO
INDOOR THERMOSTAT

RETURN
AIR DUCT

SUPPLY
AIR DUCT

FIELD-SUPPLIED
DISCONNECT
SWITCH

A0325-001

16 Johnson Controls Unitary Products

UNIT TYPICAL ROOF CURB INSTALLATION

CONDENSATE
DRAIN

MANUAL GAS
SHUTOFF VAVLE

TO GAS
SUPPLY LINE

TO POWER SUPPLY

CONTROL WIRING TO
INDOOR THERMOSTAT

ROOF CURB

FIELD-SUPPLIED
DISCONNECT
SWITCH

5564041-CTG-A-1018

ROOF

RETURN
AIR DUCT

SUPPLY
AIR DUCT

A0326-001

Johnson Controls Unitary Products 17

NOTES

Subject to change without notice. Published in U.S.A. 5564041-CTG-A-1018
Copyright © 2018 by Johnson Controls, Inc. All rights reserved. Supersedes: 5006144-CTG-F-1017

York International Corp.

5005 York Drive

Norman, OK 73069