Coleman Lg30610eb, Lg30611e, Lg39611s, Lg39611sb, Lg39611sbx Owner's Manual

...

ASSEMBLY

INSTRUCTIONS FOR

3000

SERIES

11412077AX 01/01 (REV. 010603)

LOOK INSIDE FOR:

Easy Assembly Instructions

Warranty Information

Safety, Maintenance

and Cleaning Tips

GRILL

Coleman Company, Inc.

4101 Howard Bush Drive

Neosho, Missouri 64850

Internet site:

www.bbqhq.com

1-800-356-3612

LOOK ON PAGE 2

Pre-cooking seasoning processes and

proper storage treatment of

Cast Iron Grids.

9-Volt Battery Included

Las Instrucciones de Ensamblaje en español en la pagina 21.

ARNING:

THE EDGES OF SHEET METAL PARTS CAN CAUSE INJURY

IF NOT HANDLED WITH CARE

USE EXTREME CAUTION!

IMPORTANT!

TO ENSURE PROPER GAS FLOW, BURNER

CONTROL VALVES MUST

BE “OFF” BEFORE

OPENING THE GAS CYLINDER VALVE.

ASSEMBLER/INSTALLER:

EAVE THESE INSTRUCTIONS WITH THE CONSUMER.

CONSUMER/USER:

EAD ALL THESE INSTRUCTIONS AND KEEP THEM IN A

SAFE PLACE FOR FUTURE REFERENCE

11412077AX (Pg. 2)

Two Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(16)

Two Main Control Knobs . . . . . . . . . . . . . . . . . . . . . . . . . .(32)

One Grease Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(49)

One Grease Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(49a)

Two Grease Drip pans . . . . . . . . . . . . . . . . . . . . . . . . . . .(48)

One Perforated Tent . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(62)

One Meat Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(57)

One Meat Probe Receptacle . . . . . . . . . . . . . . . . . . . . . . .(57a)

One Handle Assembly One Literature Bag One 6-lobe Screwdriver Hardware bag(s)

Assorted assembly hardware - One Igniter Kit bag

Two Axle pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(3)

Side Burner Models include the following:

One Side Burner Control Knob . . . . . . . . . . . . . . . . . . .(40)

CARTON A - MISCELLANEOUS PARTS

EFORE YOU BEGIN ASSEMBLING

YOUR NEW QUALITY COLEMAN

GAS BARBECUE GRILL:

FOR EASE OF ASSEMBLY, leave the grill on the inside bottom foam packing tray until the wheels have been attached. (See representative

example at right). Remove the outside foam from the right and left sides of the frame base at this time.

Remove all cartons located on top of the barbecue grill base and set aside.

ONE CARTON- L.P. GAS CYLINDER

CARTON B - 2 SIDE TABLE

ASSEMBLIES

(FOR

MODELS WITHOUT SIDE BURNER)

ONE RIGHT SIDE TABLE ASSEMBLY

NE LEFT

SIDE T

ABLE ASSEMBLY

CARTON B - 1 SIDE TABLE ASSEMBLY

(FOR MODELS WITH SIDE BURNER)

ONE SIDE BURNER GRID . . . . . . . . . . . . . . . . . . . . . . . . .(41)

ONE RIGHT SIDE TABLE ASSEMBLY ONE LEFT SIDE BURNER ASSEMBLY One bag Assorted assembly hardware

ONE CARTON-COLEMAN SIDE BURNER

SSEMBLY

(FOR MODELS WITH SIDE BURNER)

STAR

T THE COOKING GRIDS

SEASONING

PROCESS BEFORE

ASSEMBLING

YOUR GRILL!

AST

RON

RIDS

Cast Iron grids are on select models only.

Your cast iron grids may have some rusting. This is normal. To remove the rust, scour the rusty areas with steelwool, i.e. SOS pad, until all traces of rust are gone. Wash, dry and season grids.

EASONING

AST

RON

RIDS

SEASONING IS THE PROCESS OF ALLOWING OIL TO BE

ABSORBED INTO THE IRON, CREATING A NON-STICK,

RUSTPROOF FINISH. HERE’S HOW TO DO IT:

Preheat Oven to 350ºF.

Wash with hot, soapy water and a stiff brush. Rinse and dry completely.

Oil the grids (all surfaces, top and bottom) with MELTED solid vegetable shortening.

Turn upside down on the top rack of a 350ºF pre-heated oven.

Put aluminum foil on the bottom rack to catch any excess drippings.

Bake the grids for one hour at 350ºF.

Let the grid cool slowly in the oven.

Store, uncovered, in a dry place when cooled.

Tools Needed

#20 6-Lobe Screwdriver (Included)

#2 Phillips Screwdriver

An adjustable wrench

9-Volt Battery (Included)

Optional Tools

7/16" and 5/16" Box End Wrenches

7/16" Nut Driver

Electric or Cordless Screwdriver

#20 6-Lobe driver bit

#2 Phillips driver bit

Engineering Codes

LE113313/LE113333

WARNING:

Combustion by-products produced when using

this product contain chemicals known to the

State of California to cause cancer, birth

defects, or other reproductive harm.

ONE

CARTON- FRONT DOORS

11412077AX (Pg. 3)

Hardware shown actual size

Assemble the DOOR HANDLES (21) to the DOORS (20). See detail 1-A.

Attach the DOOR MAGNETS (19a) to the Door Stop Bracket. See detail 1-B.

Step

1-A Attach a DOOR HANDLE (21) to one DOOR (20)

with two screws (BT). Repeat the assembly for the other Door and Door Handle.

1-B Snap two DOOR MAGNETS (19a) into the

Door Stop Bracket.

1-A

1-B

(4) Qty.

19a

11412077AX (Pg. 4)

Attach the DOOR STOP (19b) on the grill base. See detail 2-A.

Place the right DOOR (20) on the grill frame. See detail 2-A.

Install the HINGE PIN (20a) in the Door. See detail 2-B.

Repeat 2-A and 2-B for the left DOOR assembly.

Step

2-A Attach the DOOR STOP (19b) to the base with

two screws (JS). Align holes in the DOOR (20) with holes in the Control Panel and base. Hold in place until Hinge pin is put in place.

20a

2-A

2-B Insert the HINGE PIN (20a) into the Door.

Begin with inserting the Hinge Pin into the top holes of the Door and Control Panel.

Align the Hinge Pin to the bottom holes in the Door and base. Lower the Hinge pin until Hinge stop rests on the hole in the Door bottom.

Repeat Assembles 2-A through 2-B for the Left Door installation.

20a

2-B

Top View

Bottom View

Hinge Stop

Right Door

19b

Hardware shown actual size

(2) Qty.

3-A

3-B

11412077AX (Pg. 5)

PUSH RIGHT

PUSH LEFT

CONTROL PANEL

DOOR

CLOSE GRILL LID FOR

DOOR

ADJUSTMENT

SIX

SCREWS

SIX

SCREWS

HELPFUL HINTS FOR DOOR ASSEMBLY

3-A. Check the alignment of the doors with the control

panel.

In the unlikely event, the door alignment needs to

be adjusted, follow the steps listed below.

If no adjustment is necessary, continue on with

detail 4-A.

3-B. Loosen, the eleven front leg screws no more than 1/4 to 1/2 turn.

Note: DO NOT REMOVE

the screws.

At the top of the grill frame, gently push left or right for proper

alignment of the doors.

Once the alignment is complete, re-tighten all screws from top to bottom.

Remove outside foam from the LEFT SIDE and RIGHT SIDE of the BASE.

Check the alignment of the doors with the control panel. See details 3-A and 3-B.

Step

4-A

11412077AX (Pg. 6)

4-A. Insert the AXLE PINS (3) into the wheels.

Insert the wheels and axle pins into each side of the base and secure with two clevis

pins (WN). See diagram.

Remove the remaining foam tray from under the barbecue grill now.

Left end

Back

Label

(2) Qty.

Hardware shown actual size

The front doors are not shown for clarity of assembly.

Assemble WHEELS (16). See detail 4-A.

Assemble BASKET (22) on the right end of base and legs. See detail 4-B.

Step

BEGIN WITH CARTON A - MISCELLANEOUS PARTS

4-B. Feed the BASKET (22) through the right legs with the

basket extensions on the outside of the legs. The extensions will rest against the outside of the legs.

Place the Basket feet over the caster bolt and secure with two wing nuts (DZ).

4-B

(2) Qty.

Right end

Back View

11412077AX (Pg. 7)

5-A. Align the holes in the GREASE PAN (48) with the holes underneath

the Bottom casting. Secure the Grease Pan to the bottom casting with a GREASE PAN HANGER (49). Repeat the assembly for the other GREASE PAN and GREASE PAN HANGER

BACK OF

GRILL, UNDERNEATH VIEW

5-A

RONT

VIEW SHOWN WITHOUT THE SIDE PANEL FOR CLARITY OF ASSEMBLY

Assemble the two GREASE DRIP PANS (48) under the bottom casting and secure with the two GREASE PAN HANGERS (49). See detail 5-A.

Step

11412077AX (Pg. 8)

Step

6-A. Place two DISPOSABLE GREASE PANS (48a)

into the Grease Pan Hangers as shown.

48a

BACK OF

GRILL UNDERNEATH VIEW

6-A

48a

VIEW SHOWN WITHOUT THE SIDE PANEL FOR CLARITY OF ASSEMBLY

Assemble the two DISPOSABLE GREASE PANS (48a). See detail 6-A.

11412077AX (Pg. 9)

7-A. Place CONTROL KNOBS (32) on valve stems.

Insert MEAT PROBE RECEPTACLE (57a) into the right side of the control panel.

Place the MEAT PROBE (57) into the meat probe receptable.

7-B. Place the PERFORATED STAINLESS TENT (62) in

the slots of the PORCELAIN “I” TENT (61).

7-A

57a

7-B

Assemble CONTROL KNOBS (32), MEAT PROBE RECEPTACLE (57a) and MEAT PROBE (57) in detail 7-A.

Assemble PERFORATED STAINLESS TENT (62). See detail 7-B.

Step

Front of Grill

11412077AX (Pg. 10)

8-A. The FRONT HANDLE (58), HANDLE SPACER (60), HANDLE

INSULATOR (59), four screws (DT) and four hex nuts (AO) are PRE-ASSEMBLED at the factory.

Remove the four hex nuts (AO) from the Handle assembly.

Insert the screws in the Handle assembly into the GRILL LID (55) and secure with four hex nuts (AO).

Tighten with adjustable wrench or 7/16” wrench.

8-B. Place the COOKING GRIDS (63) in the Bottom casting

with the smooth surface down.

Set the WARMING RACK (65) near the back of the bottom casting.

8-B

Assemble FRONT HANDLE Assembly to the GRILL LID (55) in detail 8-A.

Assemble COOKING GRIDS (63) and WARMING RACK (65). See detail 8-B.

Step

8-A

Hardware shown actual size

(4) Qty.

11412077AX (Pg. 11)

Assemble Pre-Assembled RIGHT SIDETABLE in detail 9-A.

Note: Use both hands and lift with side table brackets. NEVER lift with plastic parts.

Step

BEGIN WITH CARTON B - SIDE TABLE ASSEMBLIES

9-A

9-A. Use the 6-lobe screwdriver to back out the outside screws located in

the top right legs (2 or 3 turns) just enough for the SIDE BRACKETS (11 and 13) on the PRE-ASSEMBLED sidetable, to slide in place.

CAUTION: DO NOT Remove screws completely.

Place the bottom slot of the brackets on the screws first and then the top slot. Note: The TOOL BAR (12) faces the front of the grill.

Gently slide the Bracket down and tighten screws.

Right

PRE- A

SSEMBLED

SIDETABLE

Grill

Front

6-LOBE

SCREWDRIVER

11412077AX (Pg. 12)

STEPS 10, 11 AND 12 ARE FOR THE 3000 SERIES GRILL WITH TWO SIDE

TABLES. IF YOU HAVE A SIDE BURNER CONTINUE ON TO PAGE 15.

Step

Assemble Pre-Assembled LEFT SIDETABLE in detail 10-A.

Note: Use both hands and lift with side table brackets. NEVER lift with plastic parts.

10-A

10-A.Use the 6-lobe screwdriver to back out the outside screws located in the top

left legs (2 or 3 turns) just enough for the SIDE BRACKETS (11 and 13) on the PRE-ASSEMBLED sidetable, to slide in place.

CAUTION: DO NOT Remove screws completely.

Place the bottom slot of the brackets on the screws first and then the top slot. Note: The TOOL BAR (12) faces the front of the grill.

Gently slide the Bracket down and tighten screws.

PRE- ASSEMBLED

SIDETABLE

Grill

Front

Left

6-LOBE

SCREWDRIVER

11412077AX (Pg. 13)

11-A. Attach the black SWITCH WIRES (26), with

the red connecters located on the left side of your grill, to the two large pins on the ELECTRONIC MODULE (28). Then attach the two orange ELECTRODE WIRES (29) located on the left side of your grill, to the pins on the module marked 1MB and 2MB.

Insert the 9-VOLT BATTERY (30) in the module, it MUST snap in place.

Caution: Insure that the wires DO NOT touch hot surfaces such as the grill casting.

LEFT S

IDE OF GRILL

ELECTRONIC MODULE

AIN BURNER ORANGE

ELECTRODE

WIRE 29

AIN BURNER ORANGE

ELECTRODE

WIRE

WITCH WIRES 26

(

BLACK WIRES WITH RED

FLAG CONNECTERS

)

9-VOLT BATTERY 30

ELECTRONIC MODULE 28

11-A

1MB

1SB

2MB

2SB

11-B. On the LEFT side of the grill, locate the front

SIDE BRACKET (13) and attach the ELECTRONIC MODULE (28) underneath the front bracket flange in the holes indicated in the Mounting Holes detail, with two screws (JS).

Bundle extra wire length with wire tie (LA) not shown.

(2) Qty.

Hardware shown actual size

11-B

1MB

1SB

2MB

Side Frame

Electronic Module

Tool Bar

Inside

Outside

Top View of Bracket (13)

Mounting Holes Detail

Assemble the ELECTRODE WIRES (29), SWITCH WIRES (26) and the 9-VOLT BATTERY (30) to the ELECTRONIC MODULE (28) in details 11-A.

Assemble the ELECTRONIC MODULE (28) under the Left Side Table in detail 11-B.

Step

Orange

Electrode

Wires (29)

Black

Switch

Wires (26)

Left front

side of

grill

TEST THE IGNITER: A SPARK SHOULD APPEAR

AT ELECTRODE TIP

IF THE SPARK DOES NOT APPEAR:

- C

HECK THE WIRE CONNECTIONS TO THE

MODULE.

- C

HECK PROPER ASSEMBLY OF FRESH 9-VOLT

BATTERY

11412077AX (Pg. 14)

Outlet

Valve

Assemble the CYLINDER (79) to the Cylinder caddy. See detail 12-A.

Place the CYLINDER RETAINER WIRE (77) over the Cylinder Collar. See detail 12-B.

Attaching TYPE 1 fitting to the fuel outlet valve in detail 12-C

Step

12-A Set CYLINDER (79) in the cylinder caddy with

the outlet valve facing the front of the grill.

12-A

12-C

Outlet

Valve

TYPE 1

Nipple

IMPORTANT!

TO ENSURE PROPER GAS FLOW, BURNER

CONTROL VALVES MUST

BE “OFF” BEFORE

OPENING THE GAS CYLINDER VALVE.

12-C Insert the TYPE 1 nipple of the regulator (27)

into the cylinder’s fuel valve outlet as shown. Turn the regulator hand wheel clockwise to tighten. No tools are needed. The Hand wheel will come to a complete stop when the connection is secure and gas will not flow until a positive seal is achieved.

WARNING: During assembly of

grill and when attaching or replacing the L.P. gas cylinder, insure that the gas supply hose is free of kinks and/or damage and is at least 3” away from hot surfaces such as the grill casting.

12-B Place the CYLINDER RETAINER WIRE (77)

over the Cylinder collar, by rotating the wire from the original position toward the cylinder collar.

Left end

12-B

11412077AX (Pg. 15)

13-A.Use the 6-lobe screwdriver to back out the outside screws

located in the top left legs (2 or 3 turns) just enough for the SIDE BRACKETS (11 and 13) on the PRE-ASSEMBLED side burner, to slide in place.

CAUTION: DO NOT Remove screws completely.

Place the bottom slot of the brackets on the screws first and then the top slot. Note: The TOOL BAR (12) faces the front of the grill.

Gently slide the Bracket down and tighten screws.

13-B

13-B.Thread the blue SIDE BURNER ELECTRODE

wires (8) through the Base and secure the Double electrode to the base with one screw (JS).

Attach the Side Burner assembly to the grill in detail 13-A.

Assemble the SIDE BURNER ELECTRODE with wires (8) in detail 13-B.

Note: Use both hands and lift with side table brackets. NEVER lift with plastic parts.

Hardware shown actual size

(1) Qty.

Top View

13-A

Left

PRE- A

SSEMBLED

SIDEBURNER

Grill

Front

Step

STEPS 13, 14, 15 AND 16 ARE FOR THE 3000 SERIES GRILL WITH A SIDE

BURNER. IF YOU HAVE TWO SIDE TABLES GO BACK TO PAGE 12.

6-LOBE

SCREWDRIVER

11412077AX (Pg. 16)

14-A. Attach the black SWITCH WIRES (26), with the

red connecters located on the left side of your

grill, to the two large pins on the ELECTRONIC MODULE (28). Then attach the two orange lead ELECTRODE WIRES (29) to the pins on the module marked 1MB and 2MB and the two blue Side Burner Electrode wires to the pins on the module marked 1SB and 2SB.

Insert the 9-VOLT BATTERY (30) in the module, it MUST snap in place.

Caution: Insure that the wires DO NOT touch hot surfaces such as the grill casting.

ELECTRONIC M

ODULE

AIN BURNER ORANGE

ELECTRODE

WIRE

AIN

BURNER

ORANGE

ELECTRODE

WIRE

9-VOLT

BATTERY

14-A

1MB

1SB

2MB

2SB

BLUE

SIDE

BURNER

ELECTRODE

WIRES

Ö



Assemble the IGNITER WIRES (lead ELECTRODE WIRES (29) and Side burner wires), SWITCH WIRES (26) and the 9-VOLT

BATTERY (30) in details 14-A.

Assemble the ELECTRONIC MODULE (28) in detail 14-B.

Step

LEFT

SIDE OF GRILL

(2) Qty.

Hardware shown actual size

Side Frame

Electronic Module

Tool Bar

Inside

Outside

Top View of Bracket (13)

Mounting Holes Detail

Orange

Electrode

Wires (29)

Black

Switch

Wires (26)

14-B

1MB

1SB

2MB

2SB

14-B.Locate the front SIDE BRACKET (13) and

attach the ELECTRONIC MODULE (28) underneath the front bracket flange in the holes indicated with two screws (JS).

Bundle extra wire length with wire tie (LA) not shown.

ELECTRONIC

MODULE 28

SWITCH WIRES

(BLACK WIRES

WITH RED FLAG

CONNECTERS

)

Left front

side of

grill

TEST THE IGNITER: A SPARK SHOULD APPEAR

AT ELECTRODE TIP.

F THE SPARK DOES NOT APPEAR:

- CHECK THE WIRE CONNECTIONS TO THE

MODULE.

- C

HECK PROPER ASSEMBLY OF FRESH 9-

VOLT BATTERY.

11412077AX (Pg. 17)

Assemble the SIDE BURNER VALVE (27) in detail 15-A.

Assemble the SIDE BURNER GRID (41) and the SIDE BURNER CONTROL KNOB (40) onto the Side burner. See detail 15-B.

Hardware shown actual size

(2) Qty.

15-A. Attach the SIDE BURNER VALVE (27) (located on

the Hose/Valve/Regulator assembly attach to the control panel) to the BASE with two screws (HA). Note: the Side burner hose must be thread between the left legs, not in front of the left leg.

WARNING

: The orifice must be inside the

venturi tube.

Step

15-B. Set the SIDE BURNER GRID (41) tabs into

the slots on the Side Burner base and turn the grid until it stops. Note: Before each use turn the Side Burner grid to insure that it is secure.

Push the SIDE BURNER CONTROL KNOB (40) onto the Side Burner Valve stem.

15-B

Side

Burner

Valve

Top View

Venturi tube

Orifice

15-A

11412077AX (Pg. 18)

Step

16-C Insert the TYPE 1 nipple of the regulator (27)

WARNING: During assembly of

grill and when attaching or replacing the L.P. gas cylinder, insure that the gas supply hose is free of kinks and/or damage and is at least 3” away from hot surfaces such as the grill casting.

16-C

16-A Set CYLINDER (79) in the cylinder caddy

with the outlet valve facing the front of the grill.

16-B Place the CYLINDER RETAINER WIRE (77)

over the Cylinder collar, by rotating the wire from the original position toward the cylinder collar.

16-A

Assemble the CYLINDER (79) to the Cylinder caddy. See detail 16-A.

Place the CYLINDER RETAINER WIRE (77) over the Cylinder Collar. See detail 16-B.

Attaching TYPE 1 fitting to the fuel outlet valve in detail 16-C.

Outlet

Valve

Outlet

Valve

Type 1

Nipple

IMPORTANT!

TO ENSURE PROPER GAS FLOW, BURNER

CONTROL VALVES MUST

BE “OFF” BEFORE

OPENING THE GAS CYLINDER VALVE.

Left end

16-B

+ 42 hidden pages