Coleman G52204, G52202 Assembly Manual

DURABILITY • POWER • PERFORMANCE

Manual Revision #: 22122009 PD

www.colemanbbqs.com

EVEN HEAT™

BARBECUE

WITH 3 BURNERS

ASSEMBLY MANUAL

85-3026-0 (G52201) Propane

85-3027-8 (G52202) Natural Gas

LIMITED 5-YEAR WARRANTY

Read and save manual for future reference.

Assemble your grill immediately. Missing or damaged parts

should be claimed within 30 days of purchase.

For product inquiries, parts, warranty and troubleshooting support,

please call 1-800-275-4617.

1

WARNING

Failure to follow all of the Manufacturer’s
instructions could result in hazardous
fires, explosions, property damage, or
serious personal injury or even death.

Follow all leak check procedures carefully
prior to operation of barbecue, even if
grill was dealer assembled. Do not try
to light this barbecue without reading
the Lighting Instructions section of this
manual.

THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES

CAUTION

Rea d and foll ow all safe ty statement s,
ass embly inst ruc tio ns, and use an d
care directions before attempting to
assemble and cook.

CAUTION

Sharp edges. Wear gloves when
assembling your grill.

THIS BARBECUE IS FOR OUTDOOR USE ONLY

CONTACT CALL CENTRE IF ANY PARTS ARE MISSING

1-800-275-4617

INSTALLER OR ASSEMBLER/
CONSUMER

This manual should be kept with the BBQ
at all times.

HEAVY ARTICLE NEEDS 2 TO LIFT

TOOLS NEEDED FOR ASSEMBLY

• #2 Phillips screwdriver (long and short)

• ¼” Slotted screwdriver (long and short)

• Adjustable wrench

• Pliers

Before assembling the barbecue, read these
instructions carefully.

Assemble the barbecue on a at, clean
surface. Grill is heavy. You should have at least
two people assemble the barbecue together.

Caution:
Sheet metal can cause injury. Wear gloves when installing the grill.

HARDWARE PACK

1/4”-20UNCx38 Screw

X 8

φ7 Washer

X 28

ST4.2x10 Tapping Screw

X 4

1/4”-20UNCx16 Screw

X 20

1/4”-20UNC Nut

X 10

φ5 Lock Washer

X 10

φ7 Lock Washer

X 28

NO.10-24UNCX13 Screw

X 10

ø5 Washer

X 10

NO.8-32UNC x10 Screw

X 4

φ4 Lock Washer

X 4

1

2

3

4 5

6

7

8 9

10

11 12

13 14 15

Control Knob

X 1

M4 Wing Nut

X 1

Wrench

X 1

φ4Washer

X4

No. Description Part Number Qty.

1 ¼"-20UNCX38 Screw 20120-13038-250 8

2 ¼"-20UNCX16 Screw 20120-13016-250 20

3 ø7 Lock Washer 41400-07000-250 28

4 ø7 Washer 40300-07000-250 28

5 1/4"-20UNC Nut 30220-13000-250 10

6 NO.10-24UNCx13 Screw 20124-10013-250 10

7 ø5 Lock Washer 41400-05000-250 10

8 ø5 Washer 40300-05000-250 10

9 ST4.2x10 Tapping Screw 22500-42010-137 4

10 NO.8-32UNCx10 Screw 20132-08010-250 4

11 ø4 Lock Washer 41400-04000-250 4

12 ø4 Washer 40300-04000-250 4

13 Control Knob G522-2800-9000 1

14 Wing Nut 33301-04000-032 1

15 Wrench G413-0032-9082 1

To ORDER non-warranty replacement parts or accessories,

or to register your warranty, please visit us on the web at

www.colemanbbqs.com

DANGER

1. If you smell Gas:
a. Shut o gas to the appliance
b. Extinguish any open flame
c. Open lid
d. If odor continues, keep
away from the appliance and
immediately call your gas
supplier or your fire department

2. Requires two people to complete

the assembly process.

3. Beware of sharp edges.

WARNING

1. Do not store or use gasoline

or other flammable liquids or
vapours in the vicinity of this or
any other appliance.

2. An LP cylinder not connected for

use shall not be stored in the vicinity
of this or any other appliance.

2 3

Parts List (propane) for 85-3026-0 (G52201) EXPLODED DIAGRAM (PROPANE) FOR 85-3026-0 (G52201)

BH

BA

CH

CPCG

CE3

ED

EE

DG

CK

CJ

AA

AB

CL

CI

CE2

EB

EI

EF

BI

CB

CD

EG

EH

CE1

EL

CM

EC

EE

DH

CC

DB

DA

DC

DE

DF

DD

EK3

EK2

EK1

CC

CB

CD

CA

EA

CO

CN

EJ

BG

BE

BD

BF

Assembly

Manual

Safety
& Care
Manual

Hardware

Pack

F2

F3

F1

AC

AD

BC

BC

BB

CF

Extras

Item No. Qty. Description Part No.

AA 1 Top lid assembly G522-2000-01

AB 1 Thermometer G522-0005-01

AC 2 Screw for top lid G433-0002-01

AD 2 Lid bumper G508-0063-01

BA 1 Burner box assembly G522-3100-01

BB 3 Even Heat™ burners G522-2900-01

BC 1 Carryover assembly G522-0009-01

BD 1 Even Heat™ heat distribution

plate - left

G522-0050-01

BE 1 Even Heat™ heat distribution

plate - middle

G522-0022-01

BF 1 Even Heat™ heat distribution

plate - right

G522-0064-01

BG 3 Coleman® signature cooking

grate

G522-0023-01

BH 1 Warming rack G515-0058-01

BI 1 Match holder G608-0019-01

CA 1 Manifold assembly-LP G522-3300-01

CB 1 Regulator G606-0008-01

CC 1 Side burner valve with T

bracket - LP

G522-0016-01

CD 1 Metal hose, side burner G508-0024-01

CE1 1 Electronic ignition assembly G511-0055-01

CE2 1 Ignition battery cover G515-0030-01

CE3 1 Instastart™ ignition button G522-0017-01

CF 3 Electrode set, main burner G522-0020-01

CG 3 Control knob G522-2700-01

CH 1 Control panel G522-0011-01

CI 1 Front brace G522-0025-01

CJ 1 Quick Clean™ grease tray G522-0800-01

CK 1 Quick Clean™ grease cup G416-0015-01

CL 1 Upper back panel G522-0026-01

CM 1 Heat shield G522-0041-01

CN 1 Right track G522-0043-01

CO 1 Left track G522-0027-01

CP 1 Door support rail G522-5000-01

Item No. Qty. Description Part No.

DA 1 Left side burner side shelf G522-0700-01

DB 1 Side burner drip pan G522-0031-01

DC 1 Side burner G515-1000-01

DD 1 Electrode wire, side burner G515-0039-01

DE 1 Side burner lid G522-0032-01

DF 1 Side burner cooking grate G501-0077-01

DG 1 R ight side shelf G522-0600-01

DH 1 Side burner control knob G522-2800-01

EA 1 Left side panel G522-0300-01

EB 1 Right side panel G522-0400-01

EC 1 Left door assembly G522-8000-01

ED 1 Right door assembly G522-9000-01

EE 2 Door handle G522-0036-01

EF 1 Bottom shelf-LP G522-4000-01

EG 2 Locking castor G401-0061-01

EH 2 Castor G606-0027-01

EI 2 Door magnet assembly G501-00F2-01

EJ 2 Tank stopper G522-0042-01

EK 1 Quick Check™ fuel gauge

assembly

G522-3400-01

EK1 1 Quick Check™ fuel gauge

EK2 1 Quick Check™ hydraulic tube

EK3 1 Quick Check™ tank support

bracket

EL 1 Wire shelf G502-0069-01

F1 1 Hardware pack G522-B001-01

F2 1 Assembly manual G522-M001-01

F3 1 Safe use and care manual G522-M001-02

4 5

PARTS LIST (NATURAL GAS) FOR 85-3027-8 (G52202)

Item No. Qty. Description Part No.

AA 1 Top lid assembly G522-2000-01

AB 1 Thermometer G522-0005-01

AC 2 Screw for top lid G433-0002-01

AD 2 Lid bumper G508-0063-01

BA 1 Burner box assembly G522-3100-01

BB 3 Even Heat™ burners G522-2600-01

BC 1 Carryover assembly G522-0009-02

BD 1 Even Heat™ heat distribution

plate - left

G522-0050-01

BE 1 Even Heat™ heat distribution

plate - middle

G522-0022-01

BF 1 Even Heat™ heat distribution

plate - right

G522-0064-01

BG 3 Coleman signature cooking

grate

G522-0023-01

BH 1 Warming rack G515-0058-01

BI 1 Match holder G608-0019-01

CA 1 Manifold assembly- NG G522-4200-01

CB 1 Natural Gas hose G501-0099-01

CC 1 Side burner valve with T

bracket - NG

G522-0045-01

CD 1 Metal hose, side burner G508-0024-01

CE1 1 Electronic ignition assembly G511-0055-01

CE2 1 Ignition battery cover G515-0030-01

CE3 1 Instastart™ ignition button G522-0017-01

CF 3 Electrode set, main burner G522-0020-01

CG 3 Control knob G522-2700-01

CH 1 Control panel G522-0048-01

CI 1 Front brace G522-0025-01

CJ 1 Quick Clean™ grease tray G522-0800-01

CK 1 Quick Clean™ grease cup G416-0015-01

CL 1 Upper back panel G522-0026-01

CM 1 Heat shield G522-0041-01

CN 1 Right track G522-0043-01

CO 1 Left track G522-0027-01

CP 1 Door support rail G522-5000-01

Item No. Qty. Description Part No.

DA 1 Left side burner side shelf G522-0700-01

DB 1 Side burner drip pan G522-0031-01

DC 1 Side burner G515-1000-01

DD 1 Electrode wire, side burner G515-0039-01

DE 1 Side burner lid G522-0032-01

DF 1 Side burner cooking grate G501-0077-01

DG 1 Right side shelf G522-0600-01

DH 1 Side burner control knob G522-2800-01

EA 1 Left side panel G522-0300-01

EB 1 Right side panel G522-0400-01

EC 1 Left door assembly G522-8000-01

ED 1 Right door assembly G522-9000-01

EE 2 Door handle G522-0036-01

EF 1 Bottom shelf-NG G522-4600-01

EG 2 Locking castor G401-0061-01

EH 2 Castor G606-0027-01

EI 2 Door magnet assembly G501-00F2-01

EJ 2 Timer G430-0049-01

F1 1 Hardware pack G522-B001-01

F2 1 Assembly manual G522-M001-01

F3 1 Safe use and care manual G522-M001-02

EXPLODED DIAGRAM (natural gas) FOR 85-3027-8 (G52202)

BH

BA

CH

CPCG

CE3

EJ

ED

EE

DG

CK

CJ

AA

AB

CL

CI

CE2

EB

EI

EF

BI

EG

EH

CE1

CM

EC

EE

DH

CC

DB

DA

DC

DE

DF

CB

DD

CC

CD

CA

EA

CO

CN

BG

BE

BD

BF

Assembly

Manual

Safety
& Care
Manual

Hardware

Pack

F2

F3

F1

Extras

AC

AD

BC

BC

BB

CF