Coleman G52203 Owner's Manual

DURABILITY • POWER • PERFORMANCE

EVEN HEAT™

BARBECUE

WITH 4 BURNERS

ASSEMBLY MANUAL

85-3028-6 (G52203) Propane

85-3029-4 (G52204) Natural Gas

LIMITED 5-YEAR WARRANTY

Read and save manual for future reference.

Assemble your grill immediately. Missing or damaged parts

should be claimed within 30 days of purchase.

For product inquiries, parts, warranty and troubleshooting support,

please call 1-800-275-4617.

www.colemanbbqs.com

Manual Revision #: 22122009 PD

HARDWARE PACK

HEAVY ARTICLE NEEDS 2 TO LIFT

THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES

To ORDER non-warranty replacement parts or accessories,

or to register your warranty, please visit us on the web at

www.colemanbbqs.com

CAUTION

Sharp edges. Wear gloves when assembling your grill.

CAUTION

Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook.

INSTALLER OR ASSEMBLER/ CONSUMER

This manual should be kept with the BBQ at all times.

DANGER

1. If you smell Gas: a. Shut o gas to the appliance b. Extinguish any open ﬂame c. Open lid d. If odor continues, keep away from the appliance and immediately call your gas supplier or your ﬁre department

2. Requires two people to complete

the assembly process.

3. Beware of sharp edges.

TOOLS NEEDED FOR ASSEMBLY

• #2 Phillips screwdriver (long and short)

• ¼” Slotted screwdriver (long and short)

• Adjustable wrench

• Pliers

Before assembling the barbecue, read these instructions carefully.

Assemble the barbecue on a at, clean surface. Grill is heavy. You should have at least two people assemble the barbecue together.

Caution: Sheet metal can cause injury. Wear gloves when installing the grill.

1/4”-20UNCx38 Screw

X 8

No. Description Part Number Qty.

1 1/4"-20UNCx38 Screw 20120-13038-250 8

2 1/4"-20UNCx16 Screw 20120-13016-250 20

3 φ7 Lock Washer 41400-07000-250 28

4 φ7 Washer 40300-07000-250 28

5 1/4"-20UNC Nut 30220-13000-250 10

6 NO.10-24UNCX13 Screw 20124-10013-250 10

7 φ5 Lock Washer 41400-05000-250 10

8 φ5 Washer 40300-05000-250 10

9 ST4.2X10 Tapping Screw 22500-42010-137 4

10 NO.8-32UNC x10 Screw 20132-08010-250 4

11 φ4 Lock Washer 41400-04000-250 4

12 φ4Washer 40300-04000-250 4

13 Control Knob G522-2800-9000 1

14 M4 Wing Nut 33301-04000-032 1

15 Wrench G413-0032-9082 1

1/4”-20UNCx16 Screw

X 20

4 5

φ7 Washer

X 28

1/4”-20UNC Nut

X 10

φ7 Lock Washer

X 28

NO.10-24UNCX13 Screw

X 10

WARNING

Failure to follow all of the Manufacturer’s instructions could result in hazardous ﬁres, explosions, property damage, or serious personal injury or even death.

Follow all leak check procedures carefully prior to operation of barbecue, even if grill was dealer assembled. Do not try to light this barbecue without reading the Lighting Instructions section of this manual.

THIS BARBECUE IS FOR OUTDOOR USE ONLY

CONTACT CALL CENTRE IF ANY PARTS ARE MISSING

1-800-275-4617

WARNING

1. Do not store or use gasoline

or other ﬂammable liquids or vapours in the vicinity of this or any other appliance.

2. An LP cylinder not connected for

use shall not be stored in the vicinity of this or any other appliance.

φ5 Lock Washer

X 10

NO.8-32UNC x10 Screw

X 4

8 9

ø5 Washer

X 10

11 12

φ4 Lock Washer

X 4

13 14 15

Control Knob

X 1

M4 Wing Nut

X 1

ST4.2x10 Tapping Screw

X 4

φ4Washer

Wrench

X 1

Parts List (propane) for 85-3028-6 (G52203) EXPLODED DIAGRAM (PROPANE) FOR 85-3028-6 (G52203)

CE3

CE2

CE1

EL3

EL2

EL1

Assembly

Manual

Safety & Care

Manual

Hardware

Pack

Extras

Item No. Qty. Description Part No.

AA 1 Top lid assembly G522-2100-01

AB 1 Thermometer G522-0005-01

AC 2 Screw for top lid G433-0002-01

AD 2 Lid bumper G508-0063-01

BA 1 Burner box assembly G522-3600-01

BB 4 Even Heat™ burners G522-2900-01

BC 1 Carryover assembly G522-0053-01

BD 1 Even Heat™ heat distribution

plate - left

BE 2 Even Heat™ heat distribution

plate - middle

BF 1 Even Heat™ heat distribution

G522-0050-01

G522-0022-01

G522-0064-01

plate - right

BG 3 Coleman stainless steel

cooking grates

BH 1 Warming rack G515-0058-01

G522-0024-01

BI 1 Match holder G608-0019-01

CA 1 Manifold assembly-LP G522-3800-01

CB 1 Regulator G606-0008-01

CC 1 Side burner valve with T

CD 1 Metal hose, side burner G508-0024-01

bracket LP

G522-0016-01

CE1 1 Electronic ignition assembly G515-0030-02

CE2 1 Ignition battery cover G515-0030-01

CE3 1 Instastart™ ignition button G522-0017-01

CF 4 Electrode set, main burner G522-0020-02

CG 4 Control knob G522-2700-01

CH 1 Control panel G522-0055-01

CI 1 Front brace G522-0025-01

CJ 1 Quick Clean™ grease tray G522-0800-01

CK 1 Quick Clean™ grease cup G416-0015-01

CL 1 Upper back panel G522-0026-01

CM 1 Heat shield G522-0041-01

CN 1 Right track G522-0043-01

CO 1 Left track G522-0027-01

CP 1 Door support rail G522-5100-01

Item No. Qty. Description Part No.

DA 1 Left side burner side shelf G522-1100-01

DB 1 Side burner drip pan G522-0031-01

DC 1 Side burner G515-1000-01

DD 1 Electrode wire, side burner G515-0039-01

DE 1 Side burner lid G522-0058-01

DF 1 Side burner cooking grate G501-0077-01

DG 1 Right side shelf G522-1000-01

DH 1 Side burner control knob G522-2800-01

EA 1 Left side panel G522-0300-01

EB 1 Right side panel G522-0400-01

EC 1 Left door assembly G522-8100-01

ED 1 Right door assembly G522-9100-01

EE 2 Door handle G522-0036-01

EF 1 Bottom shelf-LP G522-4000-01

EG 2 Locking castor G401-0061-01

EH 2 Castor G606-0027-01

EI 2 Door magnet assembly G501-00F2-01

EJ 2 Condiment Baskets G522-0061-01

EK 2 Tank stopper G522-0042-01

EL 1 Quick Check™ fuel gauge

assembly

EL1 1 Quick Check™ fuel gauge

EL2 1 Quick Check™ hydraulic tube

EL3 1 Quick Check™ tank support

bracket

EM 1 Wire shelf G502-0069-01

F1 1 Hardware pack G522-B001-01

F2 1 Assembly manual G522-M003-01

F3 1 Safe use and care manual G522-M001-02

G522-3400-01

2 3

PARTS LIST (NATURAL GAS) FOR 85-3029-4 (G52204)

CE3

CE2

CE1

Assembly

Manual

Safety & Care

Manual

Hardware

Pack

Extras

EXPLODED DIAGRAM (natural gas) FOR 85-3029-4 (G52204)

Item No. Qty. Description Part No.

AA 1 Top lid assembly G522-2100-01

AB 1 Thermometer G522-0005-01

AC 2 Screw for top lid G433-0002-01

AD 2 Lid bumper G508-0063-01

BA 1 Burner box assembly G522-3600-01

BB 4 Even Heat™ burners G522-2900-01

BC 1 Carryover assembly G522-0053-02

BD 1 Even Heat™ heat distribution

plate - left

BE 2 Even Heat™ heat distribution

G522-0050-01

G522-0022-01

plate - middle

BF 1 Even Heat™ heat distribution

plate - right

BG 3 Coleman stainless steel

cooking grates

G522-0064-01

G522-0024-01

BH 1 Warming rack G515-0058-01

BI 1 Match holder G608-0019-01

CA 1 Manifold assembly- NG G522-4500-01

CB 1 Natural gas hose G501-0099-01

CC 1 Side burner valve with

T bracket - NG

G522-0045-01

CD 1 Metal hose, side burner G508-0024-01

CE1 1 Electronic ignition assembly G515-0030-02

CE2 1 Ignition battery cover G515-0030-01

CE3 1 Instastart™ ignition button G522-0017-01

CF 4 Electrode set, main burner G522-0020-02

CG 4 Control knob G522-2700-01

CH 1 Control panel G522-0063-01

CI 1 Front brace G522-0025-01

CJ 1 Quick clean™ grease tray G522-0800-01

CK 1 Quick clean™ grease cup G416-0015-01

CL 1 Upper back panel G522-0026-01

CM 1 Heat shield G522-0041-01

CN 1 Right track G522-0043-01

CO 1 Left track G522-0027-01

CP 1 Door support rail G522-5100-01

Item No. Qty. Description Part No.

DA 1 Left side burner side shelf G522-1100-01

DB 1 Side burner drip pan G522-0031-01

DC 1 Side burner G515-1000-01

DD 1 Electrode wire, side burner G515-0039-01

DE 1 Side burner lid G522-0058-01

DF 1 Side burner cooking grate G501-0077-01

DG 1 Right side shelf G522-1000-01

DH 1 Side burner control knob G522-2800-01

EA 1 Left side panel G522-0300-01

EB 1 Right side panel G522-0400-01

EC 1 Left door assembly G522-8100-01

ED 1 Right door assembly G522-9100-01

EE 2 Door handle G522-0036-01

EF 1 Bottom shelf-NG G522-4600-01

EG 2 Locking castor G401-0061-01

EH 2 Castor G606-0027-01

EI 2 Door magnet assembly G501-00F2-01

EJ 2 Condiment Baskets G522-0061-01

EK 1 Timer G430-0049-01

F1 1 Hardware pack G522-B001-01

F2 1 Assembly manual G522-M003-01

F3 1 Safe use and care manual G522-M001-02

4 5

+ 9 hidden pages