Page 1
DURABILITY • POWER • PERFORMANCE
EVEN HEAT™
BARBECUE
WITH 4 BURNERS
ASSEMBLY MANUAL
85-3028-6 (G52203) Propane
85-3029-4 (G52204) Natural Gas
LIMITED 5-YEAR WARRANTY
Read and save manual for future reference.
Assemble your grill immediately. Missing or damaged parts
should be claimed within 30 days of purchase.
For product inquiries, parts, warranty and troubleshooting support,
please call 1-800-275-4617.
www.colemanbbqs.com
Manual Revision #: 22122009 PD
Page 2
HARDWARE PACK
HEAVY ARTICLE NEEDS 2 TO LIFT
THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES
To ORDER non-warranty replacement parts or accessories,
or to register your warranty, please visit us on the web at
www.colemanbbqs.com
CAUTION
Sharp edges. Wear gloves when
assembling your grill.
CAUTION
Read and follow all safety statements,
assembly instructions, and use and
care directions before attempting to
assemble and cook.
INSTALLER OR ASSEMBLER/
CONSUMER
This manual should be kept with the BBQ
at all times.
DANGER
1. If you smell Gas:
a. Shut o gas to the appliance
b. Extinguish any open flame
c. Open lid
d. If odor continues, keep
away from the appliance and
immediately call your gas
supplier or your fire department
2. Requires two people to complete
the assembly process.
3. Beware of sharp edges.
TOOLS NEEDED FOR ASSEMBLY
• #2 Phillips screwdriver (long and short)
• ¼” Slotted screwdriver (long and short)
• Adjustable wrench
• Pliers
Before assembling the barbecue, read these
instructions carefully.
Assemble the barbecue on a at, clean
surface. Grill is heavy. You should have at least
two people assemble the barbecue together.
Caution:
Sheet metal can cause injury. Wear gloves when installing the grill.
1
1/4”-20UNCx38 Screw
X 8
No. Description Part Number Qty.
1 1/4"-20UNCx38 Screw 20120-13038-250 8
2 1/4"-20UNCx16 Screw 20120-13016-250 20
3 φ7 Lock Washer 41400-07000-250 28
4 φ7 Washer 40300-07000-250 28
5 1/4"-20UNC Nut 30220-13000-250 10
6 NO.10-24UNCX13 Screw 20124-10013-250 10
7 φ5 Lock Washer 41400-05000-250 10
8 φ5 Washer 40300-05000-250 10
9 ST4.2X10 Tapping Screw 22500-42010-137 4
10 NO.8-32UNC x10 Screw 20132-08010-250 4
11 φ4 Lock Washer 41400-04000-250 4
12 φ4Washer 40300-04000-250 4
13 Control Knob G522-2800-9000 1
14 M4 Wing Nut 33301-04000-032 1
15 Wrench G413-0032-9082 1
2
1/4”-20UNCx16 Screw
X 20
4 5
φ7 Washer
X 28
1/4”-20UNC Nut
X 10
3
φ7 Lock Washer
X 28
6
NO.10-24UNCX13 Screw
X 10
WARNING
Failure to follow all of the Manufacturer’s
instructions could result in hazardous
fires, explosions, property damage, or
serious personal injury or even death.
Follow all leak check procedures carefully
prior to operation of barbecue, even if
grill was dealer assembled. Do not try
to light this barbecue without reading
the Lighting Instructions section of this
manual.
THIS BARBECUE IS FOR OUTDOOR USE ONLY
CONTACT CALL CENTRE IF ANY PARTS ARE MISSING
1-800-275-4617
WARNING
1. Do not store or use gasoline
or other flammable liquids or
vapours in the vicinity of this or
any other appliance.
2. An LP cylinder not connected for
use shall not be stored in the vicinity
of this or any other appliance.
7
φ5 Lock Washer
X 10
10
NO.8-32UNC x10 Screw
X 4
8 9
ø5 Washer
X 10
11 12
φ4 Lock Washer
X 4
13 14 15
Control Knob
X 1
M4 Wing Nut
X 1
1
ST4.2x10 Tapping Screw
X 4
φ4Washer
X4
Wrench
X 1
Page 3
Parts List (propane) for 85-3028-6 (G52203) EXPLODED DIAGRAM (PROPANE) FOR 85-3028-6 (G52203)
BH
BA
CH
CP
CG
CE3
ED
EE
DG
CK
CJ
AA
AB
CL
CI
CE2
EB
EI
EF
BI
EJ
EG
EH
CE1
EM
CM
EC
EE
DH
DB
DA
DC
DE
DF
DD
CB
EL3
EL2
EL1
CC
CD
CA
EA
CO
CN
EK
BG
BE
BD
BF
Assembly
Manual
Safety
& Care
Manual
Hardware
Pack
F2
F3
F1
Extras
AC
AD
BC
BC
BC
BB
CF
Item No. Qty. Description Part No.
AA 1 Top lid assembly G522-2100-01
AB 1 Thermometer G522-0005-01
AC 2 Screw for top lid G433-0002-01
AD 2 Lid bumper G508-0063-01
BA 1 Burner box assembly G522-3600-01
BB 4 Even Heat™ burners G522-2900-01
BC 1 Carryover assembly G522-0053-01
BD 1 Even Heat™ heat distribution
plate - left
BE 2 Even Heat™ heat distribution
plate - middle
BF 1 Even Heat™ heat distribution
G522-0050-01
G522-0022-01
G522-0064-01
plate - right
BG 3 Coleman stainless steel
cooking grates
BH 1 Warming rack G515-0058-01
G522-0024-01
BI 1 Match holder G608-0019-01
CA 1 Manifold assembly-LP G522-3800-01
CB 1 Regulator G606-0008-01
CC 1 Side burner valve with T
CD 1 Metal hose, side burner G508-0024-01
bracket LP
G522-0016-01
CE1 1 Electronic ignition assembly G515-0030-02
CE2 1 Ignition battery cover G515-0030-01
CE3 1 Instastart™ ignition button G522-0017-01
CF 4 Electrode set, main burner G522-0020-02
CG 4 Control knob G522-2700-01
CH 1 Control panel G522-0055-01
CI 1 Front brace G522-0025-01
CJ 1 Quick Clean™ grease tray G522-0800-01
CK 1 Quick Clean™ grease cup G416-0015-01
CL 1 Upper back panel G522-0026-01
CM 1 Heat shield G522-0041-01
CN 1 Right track G522-0043-01
CO 1 Left track G522-0027-01
CP 1 Door support rail G522-5100-01
Item No. Qty. Description Part No.
DA 1 Left side burner side shelf G522-1100-01
DB 1 Side burner drip pan G522-0031-01
DC 1 Side burner G515-1000-01
DD 1 Electrode wire, side burner G515-0039-01
DE 1 Side burner lid G522-0058-01
DF 1 Side burner cooking grate G501-0077-01
DG 1 Right side shelf G522-1000-01
DH 1 Side burner control knob G522-2800-01
EA 1 Left side panel G522-0300-01
EB 1 Right side panel G522-0400-01
EC 1 Left door assembly G522-8100-01
ED 1 Right door assembly G522-9100-01
EE 2 Door handle G522-0036-01
EF 1 Bottom shelf-LP G522-4000-01
EG 2 Locking castor G401-0061-01
EH 2 Castor G606-0027-01
EI 2 Door magnet assembly G501-00F2-01
EJ 2 Condiment Baskets G522-0061-01
EK 2 Tank stopper G522-0042-01
EL 1 Quick Check™ fuel gauge
assembly
EL1 1 Quick Check™ fuel gauge
EL2 1 Quick Check™ hydraulic tube
EL3 1 Quick Check™ tank support
bracket
EM 1 Wire shelf G502-0069-01
F1 1 Hardware pack G522-B001-01
F2 1 Assembly manual G522-M003-01
F3 1 Safe use and care manual G522-M001-02
G522-3400-01
2 3
Page 4
PARTS LIST (NATURAL GAS) FOR 85-3029-4 (G52204)
BH
BA
CH
CP
CG
CE3
ED
EE
DG
CK
CJ
AA
AB
CL
CI
CE2
EB
EI
EJ
EF
BI
EG
EH
CE1
CM
EC
EE
DH
DB
DA
DC
DE
DF
DD
CB
EK
CC
CD
CA
EA
CO
CN
BG
BE
BD
BF
Assembly
Manual
Safety
& Care
Manual
Hardware
Pack
F2
F3
F1
Extras
AC
AD
BC
BC
BC
BB
CF
EXPLODED DIAGRAM (natural gas) FOR 85-3029-4 (G52204)
Item No. Qty. Description Part No.
AA 1 Top lid assembly G522-2100-01
AB 1 Thermometer G522-0005-01
AC 2 Screw for top lid G433-0002-01
AD 2 Lid bumper G508-0063-01
BA 1 Burner box assembly G522-3600-01
BB 4 Even Heat™ burners G522-2900-01
BC 1 Carryover assembly G522-0053-02
BD 1 Even Heat™ heat distribution
plate - left
BE 2 Even Heat™ heat distribution
G522-0050-01
G522-0022-01
plate - middle
BF 1 Even Heat™ heat distribution
plate - right
BG 3 Coleman stainless steel
cooking grates
G522-0064-01
G522-0024-01
BH 1 Warming rack G515-0058-01
BI 1 Match holder G608-0019-01
CA 1 Manifold assembly- NG G522-4500-01
CB 1 Natural gas hose G501-0099-01
CC 1 Side burner valve with
T bracket - NG
G522-0045-01
CD 1 Metal hose, side burner G508-0024-01
CE1 1 Electronic ignition assembly G515-0030-02
CE2 1 Ignition battery cover G515-0030-01
CE3 1 Instastart™ ignition button G522-0017-01
CF 4 Electrode set, main burner G522-0020-02
CG 4 Control knob G522-2700-01
CH 1 Control panel G522-0063-01
CI 1 Front brace G522-0025-01
CJ 1 Quick clean™ grease tray G522-0800-01
CK 1 Quick clean™ grease cup G416-0015-01
CL 1 Upper back panel G522-0026-01
CM 1 Heat shield G522-0041-01
CN 1 Right track G522-0043-01
CO 1 Left track G522-0027-01
CP 1 Door support rail G522-5100-01
Item No. Qty. Description Part No.
DA 1 Left side burner side shelf G522-1100-01
DB 1 Side burner drip pan G522-0031-01
DC 1 Side burner G515-1000-01
DD 1 Electrode wire, side burner G515-0039-01
DE 1 Side burner lid G522-0058-01
DF 1 Side burner cooking grate G501-0077-01
DG 1 Right side shelf G522-1000-01
DH 1 Side burner control knob G522-2800-01
EA 1 Left side panel G522-0300-01
EB 1 Right side panel G522-0400-01
EC 1 Left door assembly G522-8100-01
ED 1 Right door assembly G522-9100-01
EE 2 Door handle G522-0036-01
EF 1 Bottom shelf-NG G522-4600-01
EG 2 Locking castor G401-0061-01
EH 2 Castor G606-0027-01
EI 2 Door magnet assembly G501-00F2-01
EJ 2 Condiment Baskets G522-0061-01
EK 1 Timer G430-0049-01
F1 1 Hardware pack G522-B001-01
F2 1 Assembly manual G522-M003-01
F3 1 Safe use and care manual G522-M001-02
4 5
Page 5
ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS
Separate the 2 dierent types of castors:
EG
1 3
EF
EH
2 locking castors (EG) and 2 regular
castors (EH).
Attach the locking castors (EG) to the
back of the bottom shelf (EF), and the
regular castors (EH) to the front of the
bottom shelf (EF), as shown.
To secure the 4 castors, hand tighten
first and then tighten further using the
wrench provided in the hardware pack.
Upside down view
EG
EF
YOU WILL NEED:
15
6
X 1
EB
Back view
CI
EA
Attach the front brace (CI) to the left
and right cart side panels (EA and EB).
The top of the front brace (CI) can be
identified by two clips located on the top
left, and right side of this part.
TIP: One person should align the left
side, while the second person assembles the right side.
YOU WILL NEED:
6 7 8
X 4 X 4 X 4
876
EA
Front view
Close up
EF
EK
EA
EB
Ensure that the locking castors (EG) are
rmly locked in the “ON” position before
continuing.
Assemble the left side panel (EA) and
the right side panel (EB), to the bottom
shelf (EF).
YOU WILL NEED:
2 3 4
X 6 X 6 X 6
876
Close up
THIS STEP REQUIRES 3 PEOPLE.
A
42
B
C
Front view
DO NOT ATTEMPT ALONE.
EXTREMELY HEAVY.
Position the top lid assembly and burner
box assembly (A & B) onto the cart
assembly (C), as shown.
Close up
EF
6 7
Page 6
ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS
5
EB
Back view
EA
CL
Attach the upper back panel (CL) to
both the left and right side panels (EA &
EB).
DO NOT tighten screws until all
hardware has been positioned.
YOU WILL NEED:
1 3 4
X 4 X 4 X 4
6
C
EL1
A
EA
EL2
EL2
PROPANE MODEL ONLY
TM
b. Locate the Quick Check
hydraulic
tube support bracket (A) on the
left side panel (EA). Unscrew the
hardware and position the hydraulic
tube (EL2) behind the bracket (A) and
reconnect to the left side panel
(EA) (Figure C).
6
CH
A
Front view
Close up
EL3
EL1
PROPANE MODEL ONLY
a. Remove the Quick CheckTM tank
support bracket (EL3) from the carton
located under the control panel (CH).
ATTENTION: Open the carton with care
to avoid damaging or cutting the Quick
TM
Check
hydraulic tube (EL2).
DO NOT bend the QUICK CHECK™
hydraulic tube (EL2).
DO NOT pull or place unnecessary force
on to the QUICK CHECK™ hydraulic
tube (EL2) connection points at the fuel
gauge (EL1) or tank support bracket
(EL3), as this may cause a leak in the
hydraulic tube, resulting in unreliable
fuel gauge readouts.
EL3
D
Left side panel, Inside view
EL2
EL3
E
E
Left side panel, Inside View
CL
EA
EA
c. Assemble the Quick Check
TM
tank
support bracket (EL3) to the left side
panel(EA), as shown in Figure E and F.
YOU WILL NEED:
2 3 4 5
X 4 X 4 X 4 X 4
EL2
EL3
B
Quick CheckTM Fuel Gauge (EL)
F
F
Left side, outside view
8 9
Page 7
ASSEMBLY INSTRUCTIONS
ASSEMBLY INSTRUCTIONS
6
7
d. Final image reects the proper
assembly of the Quick Check TM fuel
gauge assembly (EL).
EL1
EL3
8
G A
Front view
a. Assemble the left and right tracks
(CO and CN) for the Quick Clean™
grease tray (CJ), as shown in figure A.
CO
CH
BA
TIP: Do not tighten until all hardware is
in place.
a. Mount the right side shelf (DG) onto
the two hooks, located on the right,
upper side panel of the burner box
(BA).
DG
b. Assemble the front of the right side
shelf (DG) to the control panel (CH),
as shown in figure B.
YOU WILL NEED:
2 3 4
CN
A
Back view
B
Close up, front view
CL
CN
CI
CO
b. Both the left and right tracks (CO and
CN) should be inserted into the two
clips located on the front brace (CI), as
shown in figure B.
c. Assemble the back of the left and right
tracks (CO and CN) to the upper back
panel (CL), as shown in figure C.
YOU WILL NEED:
B
Front, right side view
B
A
C
View inside burner box
BA
A
DG
X 2 X 2 X 2
DG
c. Assemble the right side shelf (DG)
to the upper side panel of the burner
box (BA), by positioning hardware
through the interior of the burner box,
as shown in figure C.
B
YOU WILL NEED:
2 3 4
X 2 X 2 X 2
A
5
X 2
B
d. Complete the right side shelf assembly
(DG) by connecting the right side shelf
(DG) to the rear of the burner box side
panel (BA) as shown in figure D.
C
Close up, back view
6 7 8
DG
X 2 X 2 X 2
B
A
BA
D
Back, right side view
10 11
YOU WILL NEED:
2 3 4
X 1 X 1 X 1
A
5
X 1
B
Page 8
ASSEMBLY INSTRUCTIONS
ASSEMBLY INSTRUCTIONS
TIP: Do not tighten until all hardware is
BA
in place.
9 10
a. Mount the left side burner side shelf
(DA) onto the two hooks, located
on the right, upper side panel of the
DA
DG
A
Front view
burner box (BA).
b. Assemble the front of the left
side burner side shelf assembly
(DA) to the control panel (CH), as
shown in figure B.
YOU WILL NEED:
2 3 4
A
a. Remove the hardware that is
pre-assembled to the side burner valve
(CC). Feed the side burner valve (CC)
through the bottom of the left side
burner side shelf (DA), and re-attach
the hardware, as shown.
CC
DA
b. Assemble the side burner control knob
(#13) to the side burner valve (CC).
YOU WILL NEED:
13
13
B
C
D
DA
DA
CH
X 2 X 2 X 2
c. Assemble the left side burner side
B
CC
X 1
shelf (DA) to the upper side panel of
the burner box (BA), by positioning
BA
B
hardware through the interior of the
burner box (BA), as shown in figure C.
B
A
A
YOU WILL NEED:
2 3 4
X 2 X 2 X 2
A
5
X 2
B
d. Complete the left side burner side
DC
DB
C
c. Position the side burner (DC) through
the opening in the side burner drip
pan (DB).
shelf assembly (DA) by connecting the
side shelf to the rear of the burner box
side panel (BA), as shown in figure D.
B
DA
A
BA
YOU WILL NEED:
2 3 4
5
d. Make sure that the side burner (DC)
engages the side burner valve(CC), as
shown in figure D.
X 1 X 1 X 1
A
X 1
B
DC CC
D
12 13
Page 9
ASSEMBLY INSTRUCTIONS
ASSEMBLY INSTRUCTIONS
10
E
DF
14
DB
DC
DD
e. Using the wing nut (#14), assemble the
side burner (DC) to the side burner
drip pan (DB), as shown.
YOU WILL NEED:
14
X 1
f Locate the side burner electrode wire
(DD) and insert into the base of the
side burner electrode (DC), as shown
in figure E.
g. Position the side burner cooking grate
(DF) onto the side burner drip pan
(DB).
11
C
CH
CF
TIP: The Electrode Set, main burner
(CF) and the Electrode wire, side
burner (DD), can be found attached
to the control panel (CH) heat
shield, as shown in gure C.
CF
DD
d. Insert the four Electrode set, main
burner (CF) wires into the Electronic
ignition assembly (CE1) as shown in
figure D.
CE1
11
F
A
DB
CE1
CE2
EB
CE2
a. Remove the ignition battery cover
(CE2) and the plastic nut from the
electronic ignition box (CE1)
b. Position the electronic ignition box
(CE1) into the heat shield (CE1)
and feed the assembly through the
opening in the right side panel (EB)
and secure using the nut.
c. Insert a “AA” battery into the battery
compartment, as shown. Secure using
the ignition button cover (CE2).
D
E
CE3
DD
e. Insert the Electrode wire, side burner
(DD) into the Electronic ignition
assembly (CE1), as shown in figure E.
CF
CE1
f. Insert the Instastart™ ignition button
(CE3) wires into the Electronic ignition
assembly (CE1), as shown in figure F.
B
CE1
F
14 15
Page 10
16
ASSEMBLY INSTRUCTIONS
a. Assemble the heat shield (CM) to
the bottom of the front brace (CI) as
shown in figure A.
Y
WILL
Y
WILL
WILL
WILL
WARNING: This part may have sharp
assembling.
WILL
Y
WILL
ASSEMBLY INSTRUCTIONS
12
A
CM
CL
CM
14
CI
9
CP
A
EA
9
EB
1 3 4
B
13
B
A
B
EM
EM
EF
10 11 12
10 11 12
15
EE
EE
EC
6 7 8
C
EB
EC
Page 11
ASSEMBLY INSTRUCTIONS
ASSEMBLY INSTRUCTIONS
16
A
EF
ED
PROPANE MODEL SHOWN
a. Assemble the right door assembly
(ED), to the bottom shelf (EF) by
inserting the fixed pin (bottom of
door) into the hole provided (figure B).
16
D
EC
EJ
d. Slide the condiment baskets (EJ) into
the left and right door assembly (EC
and ED), as shown.
B
Bottom of door
C
Top of door
CP
EF
ED
ED
b. Assemble the top of the door
assembly (ED) to the door support rail
(CP), by pressing in the door support
pin and aligning with the hole located
on the top right corner of the door.
TIP: Use a paint scraper to press-in the
support pin, while the second person
aligns the door. The support pin will
lock into position when the door is
assembled correctly.
c. Repeat steps a, and b for the left door
assembly (EC).
17
A
BD
BE
M
L
BF
R
M
Position the Even HeatTM heat
distribution plates (BD,BE and BF) into
the burner box (BA) as shown.
Note: For optimal heat distribution,
position the heat distribution plates
as indicated in figure A. Each heat
distribution plate will have a letter
embossed to indicate L-left, M-Middle,
and R- Right.
B
C
18 19
Page 12
ASSEMBLY INSTRUCTIONS
ASSEMBLY INSTRUCTIONS
18
CK
CJ
a. Position the QUICK CLEAN
tray (CJ) onto the right and left tracks
(CN and CO), as shown.
b. Position the QUICK CLEAN™ grease
cup (CK) in position under the under
the QUICK CLEAN™ grease tray (CJ).
TM
grease
20
EL3
FOR PROPANE MODEL ONLY.
For natural gas model, follow step 21.
a. Feed the regulator (CB) through the
opening on the left side panel (EA).
b. Mount the 20lb propane cylinder
onto the Quick Check
bracket (EL3), located on the inside of
the left side panel (EA).
c. Attach the regulator (CB) coupling nut
to the propane cylinder valve.
ATTENTION:
DO NOT STORE EXTRA PROPANE
TANKS WITHIN BBQ CART.
TM
tank support
19
A
BH
BH
BG
a. Assemble the warming rack (BH) by
inserting the three fixed pins into the
three holes provided on the burner
box back panel (BA), as shown in
Figure A and B
b. Place the cooking grates (BG) into the
burner box (BA), as shown in figure A.
21
CC
CB
CB
FOR NATURAL GAS MODEL ONLY.
Attach the natural gas hose (CB) to the
side burner valve (CC), as shown.
ATTENTION
installation of your Natural Gas BBQ a
½” or 3/8” adapter may be required to
connect your BBQ’s Natural gas hose
to your home gas supply. Contact
your natural gas supplier to purchase
the necessary part.
NOTE: EXTRA HARDWARE WILL BE
LEFT OVER FOR NATURAL GAS
MODEL.
: In order to complete
B
BA
www.colemanbbqs.com
20 21
Page 13
ADDITIONAL WARNINGS
!
!
!
You have now completed the Assembly of your COLEMAN® EVEN HEAT™ BARBECUE.
NEXT STEPS:
Position your BARBECUE
1.
Read SAFETY & CARE MANUAL2.
Perform Grill Safety Check-list3.
WARNING:
FOR YOUR FAMILIES SAFETY,
DO NOT ATTEMPT TO LIGHT
THIS BBQ UNTIL YOU HAVE
REVIEWED PAGES 4-7 OF
THE COLEMAN SAFEY AND
CARE MANUAL. ALL SAFETY
AND LEAK TESTS MUST BE
PERFORMED BY THE END USER,
PRIOR TO LIGHTING THIS BBQ.
POSITION YOUR BARBECUE
WARNING HOT SURFACES:
WWW.COLEMANBBQS.COM
Always confirm that this Barbecue is not positioned under a combustible object
(e.g., an awning or umbrella) or in a covered area (e.g., porch or gazebo) before
lighting it, to prevent a possible fire.
Always confirm that this Barbecue is not positioned under the overhang of a house,
a garage or other structure before lighting it. An overhang will serve to deect
are-ups and radiate heat into the structure itself, which could result in a fire.
Always confirm that this Barbecue is positioned more than 36” (91.4cm) away from
any combustible materials or surfaces before lighting it, and that no gasoline or other
volatile substances are store in the vicinity of this Barbecue. The temperature of
a grease fire or of the radiated heat might otherwise be sucient to ignite nearby
combustibles or volatile substances. Do not position near windows, siding, or fencing.
Always locate the Barbecue where there will be ample combustion and ventilation air,
but never position it in the direct path of a strong wind.
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