Coleman 85-3046-2 (G35301) Propane, 85-3047-0, G35301, G35302 Assembly Manual

DURABILITY • POWER • PERFORMANCE

Manual Revision #: 04252011 PD

www.colemanbbqs.com

EVEN HEAT™

BARBECUE

SMALL SPACES

ASSEMBLY MANUAL

85-3046-2 (G35301) Propane

85-3047-0 (G35302) Natural Gas

LIMITED 5-YEAR WARRANTY

Read and save manual for future reference.

Assemble your grill immediately. Missing or damaged parts

should be claimed within 30 days of purchase.

For product inquiries, parts, warranty and troubleshooting support,

please call 1-800-275-4617.

1

WARNING

Failure to follow all of the Manufacturer’s
instructions could result in hazardous
fires, explosions, property damage, or
serious personal injury or even death.

Follow all leak check procedures carefully
prior to operation of barbecue, even if
grill was dealer assembled. Do not try
to light this barbecue without reading
the Lighting Instructions section of this
manual.

THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES

CAUTION

Read and follow all safety statements,
assembly instructions, and use and
care directions before attempting to
assemble and cook.

CAUTION

Sharp edges. Wear gloves when
assembling your grill.

THIS BARBECUE IS FOR OUTDOOR USE ONLY

CONTACT CALL CENTRE IF ANY PARTS ARE MISSING

1-800-275-4617

INSTALLER OR ASSEMBLER/
CONSUMER

This manual should be kept with the BBQ
at all times.

HEAVY ARTICLE NEEDS 2 TO LIFT

TOOLS NEEDED FOR ASSEMBLY

• #2 Phillips screwdriver (long and short)

• ¼” Slotted screwdriver (long and short)

• Adjustable wrench

• Pliers

Before assembling the barbecue, read these
instructions carefully.

Assemble the barbecue on a flat, clean
surface. Grill is heavy. You should have at least
two people assemble the barbecue together.

Caution:
Sheet metal can cause injury. Wear gloves when installing the grill.

HARDWARE PACK

1/4”-20UNCx38 Screw

X 8

φ7 Washer

X 22

ST4.2x10 Tapping Screw

X 6

1/4”-20UNCx16 Screw

X 14

1/4”-20UNC Nut

X 8

φ5 Lock Washer

X 4

φ7 Lock Washer

X 18

NO.10-24UNCX13 Screw

X 4

ø5 Washer

X 4

1/4”-20UNC Screw

X 4

U Pin

X 1

1

2

3

4 5

6

7

8 9

10

11 12

φ7 Fiber washer

X8

No. Description Part Number Qty.

1 ¼”-20UNCX38 Screw 20120-13038-250 8
2 ¼”-20UNCX16 Screw 20120-13016-250 14
3 ø7 Lock Washer 41400-07000-250 18
4 ø7 Washer 40300-07000-250 22
5 1/4”-20UNC Nut 30220-13000-250 8
6 NO.10-24UNCx13 Screw 20124-10013-250 4
7 ø5 Lock Washer 41400-05000-250 4
8 ø5 Washer 40300-05000-250 4
9 ST4.2x10 Tapping Screw 22500-42010-137 6
10 1/4”-20UNC Screw G353-0014-9000 4
11 U Pin G350-0026-9000 1
12 ø7 Fiber Washer G501-0054-9100 8

To ORDER non-warranty replacement parts or accessories,

or to register your warranty, please visit us on the web at

www.colemanbbqs.com

DANGER

1. If you smell Gas:
a. Shut o gas to the appliance
b. Extinguish any open flame
c. Open lid
d. If odor continues, keep
away from the appliance and
immediately call your gas
supplier or your fire department

2. Requires two people to complete

the assembly process.

3. Beware of sharp edges.

WARNING

1. Do not store or use gasoline

or other flammable liquids or
vapours in the vicinity of this or
any other appliance.

2. An LP cylinder not connected for

use shall not be stored in the vicinity
of this or any other appliance.

2 3

Parts List (propane) for 85-3046-2 (G35301) EXPLODED DIAGRAM (PROPANE) FOR 85-3046-2 (G35301)

BC

DB

DA

CJ

CN

CH

CI

AA

AB

CC2

CC1

EH

BG

CF

CE

CC3

DA

DB

EF

EG

CG

EC

ED

DC

DC

CB

CA

BF

CK

EB

EE

EA

CM

CL

BB

CD

Assembly

Manual

Safety
& Care
Manual

Hardware

Pack

F2

F3

Tank

Screw

F4

F1

AC

AD

BA

Extras

BH

BD

BE

Item No. Qty. Description Part No.

AA 1 Top lid assembly G353-2000-01

AB 1 Thermometer G522-0062-01

AC 2 Screw for top lid G433-0002-01

AD 2 Lid bumper G508-0063-01

BA 1 Burner box assembly G353-3100-01

BB 2 Even Heat™ burners G522-4900-01

BC 1 Carryover assembly G353-0005-01

BD 2 Even Heat™ heat distribution

plate

G522-0072-01

BE 2 Coleman® signature cooking

grate

G522-0023-01

BF 1 Warming rack G350-0009-01

BG 1 Match holder G608-0019-01

BH 2 Brace, Heat Distribution Plate G353-0020-01

CA 1 Manifold assembly-LP G353-3300-01

CB 1 Regulator G513-0017-01

CC1 1 Electronic ignition assembly G350-0017-01

CC2 1 Ignition battery cover G515-0030-01

CC3 1 Instastart™ ignition button G353-0009-01

CD 2 Electrode set, main burner G522-0020-03

CE 2 Control knob G522-2700-01

CF 1 Control panel G353-0006-01

CG 1 Front brace G353-0010-01

CH 1 Quick Clean™ grease tray G353-0700-01

CI 1 Quick Clean™ grease cup G416-0015-01

CJ 1 Upper back panel G353-0011-01

CK 1 Heat shield G353-0021-01

CL 1 Right track G522-0043-01

CM 1 Left track G522-0027-01

CN 1 Door support rail G353-5000-01

Item No. Qty. Description Part No.

DA 2 Support bracket A, side shelf G535-1800-01

DB 2 Support bracket B, side shelf G353-1900-01

DC 2 Side shelf G353-6000-01

EA 1 Left side panel G353-0300-01

EB 1 Right side panel G353-0400-01

EC 1 Door assembly G353-7000-01

ED 1 Door handle G415-0001-02

EE 1 Bottom shelf-LP G353-0500-01

EF 2 Locking castor G350-0023-01

EG 2 Castor G350-0024-01

EH 1 Door magnet assembly G501-00F2-02

F1 1 Hardware pack G353-B001-01

F2 1 Assembly manual G353-M001-01

F3 1 Safe use and care manual G353-M001-02

F4 1 Tank Screw G505-0047-01

4 5

PARTS LIST (NATURAL GAS) FOR 85-3047-0 (G35302) EXPLODED DIAGRAM (natural gas) FOR 85-3047-0 (G35302)

Item No. Qty. Description Part No.

AA 1 Top lid assembly G353-2000-01

AB 1 Thermometer G522-0062-01

AC 2 Screw for top lid G433-0002-01

AD 2 Lid bumper G508-0063-01

BA 1 Burner box assembly G353-3100-01

BB 2 Even Heat™ burners G522-4900-01

BC 1 Carryover assembly G353-0005-01

BD 2 Even Heat™ heat distribution

plate

G522-0072-01

BE 2 Coleman® signature cooking

grate

G522-0023-01

BF 1 Warming rack G350-0009-01

BG 1 Match holder G608-0019-01

BH 2 Brace, Heat Distribution Plate G353-0020-01

CA 1 Manifold assembly-NG G353-3600-01

CB 1 Natural Gas Hose G501-0099-01

CC1 1 Electronic ignition assembly G350-0017-01

CC2 1 Ignition battery cover G515-0030-01

CC3 1 Instastart™ ignition button G353-0009-01

CD 2 Electrode set, main burner G522-0020-03

CE 2 Control knob G522-2700-01

CF 1 Control panel G353-0006-01

CG 1 Front brace G353-0010-01

CH 1 Quick Clean™ grease tray G353-0700-01

CI 1 Quick Clean™ grease cup G416-0015-01

CJ 1 Upper back panel G353-0011-01

CK 1 Heat shield G353-0021-01

CL 1 Right track G522-0043-01

CM 1 Left track G522-0027-01

CN 1 Door support rail G353-5000-01

Item No. Qty. Description Part No.

DA 2 Support Plate Assembly A,

side shelf

G535-1800-01

DB 2 Support Plate Assembly B,

side shelf

G353-1900-01

DC 2 Side shelf G353-6000-01

EA 1 Left side panel G353-0300-01

EB 1 Right side panel G353-0400-01

EC 1 Door assembly G353-7000-01

ED 1 Door handle G415-0001-02

EE 1 Bottom shelf-NG G353-0800-01

EF 2 Locking castor G350-0023-01

EG 2 Castor G350-0024-01

EH 1 Door magnet assembly G501-00F2-02

F1 1 Hardware pack G353-B001-01

F2 1 Assembly manual G353-M001-01

F3 1 Safe use and care manual G353-M001-02

Assembly

Manual

Safety
& Care
Manual

Hardware

Pack

F2

F3

F1

Extras

BC

DB

DA

CJ

CN

CH

CI

AA

AB

CC2

CC1

EH

BG

CF

CE

CC3

DA

DB

EF

EG

CG

EC

ED

DC

DC

CA

BF

CB

CK

EB

EE

EA

CM

CL

BB

CD

AC

AD

BA

BH

BD

BE

6 7

Back view

Separate the 2 dierent types of castors:
2 locking castors (EF) and 2 regular
castors (EG).

To tighten casters insert the Pin (#11)
into one of the Regular Castors (EF), as
shown in image B.

Attach the regular castor (EG) to the
front of the bottom shelf (EE), and use
the Pin (#11) to secure and tighten.

Repeat for remaining 3 castors
(EF & EG).

NOTE: Regular castors (EG) need to

be assembled to the front of
the bottom shelf (EE), and
locking castors (EF) need to be
assembled to the back of the
bottom shelf (EE), as shown in
image A.

Ensure that the locking castors (EF) are

rmly locked in the “ON” position before

continuing.

Assemble the left side panel (EA) and
the right side panel (EB), to the bottom
shelf (EE).

ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS

8

8

7

7

6

6

6

YOU WILL NEED:

YOU WILL NEED:

2

6

11

374

8

Upside down view

Front view

X 6

X 4

X 1

X 6

X 4

X 6

X 4

YOU WILL NEED:

1 3

4

EG

11

EG

EF

EF

Close up

EE

EE

EA

EB

EA

EB

CG

A

B

Attach the front brace (CG) to the left
and right cart side panels (EA & EB).
The top of the front brace (CG) can be
identified by two clips located on the top
left, and right side of this part.

TIP: One person should align the left

side, while the second person
assembles the right side.

2

Assemble the Heat Shield (CK) to the left

and right side panel (EA & EB).

Back view

CK

EA

EB

8

76

9

X 4

YOU WILL NEED:

8 9

YOU WILL NEED:

ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS

Attach the upper back panel (CJ) to
both the left and right side panels (EA &
EB).

DO NOT tighten screws until all
hardware has been positioned.

Assemble the left and right tracks
(CL and CM) for the Quick Clean™
grease tray (CH), as shown in
figure A, B and C.

TIP: Both the left and right tracks

(CL and CM) should be inserted
into the two clips located on the
front brace (CG), as shown in
figure B.

Assemble the back of the left and right
tracks (CL and CM) to the upper back
panel (CJ), as shown in figure C.

1 3 4

X 4 X 4 X 4

Front view

Back view

Front view

Back view

5

6

7

THIS STEP REQUIRES 3 PEOPLE. DO
NOT ATTEMPT ALONE. EXTREMELY
HEAVY!

a. Position the top lid assembly and

burner box assembly (A & B) onto the
cart assembly (C), as shown.

Back view

EB

EA

CJ

CM

CJ

CL

CJ

CF

CG

A

B

C

A

C

B

YOU WILL NEED:

9

X 2

10 11

ASSEMBLY INSTRUCTIONS

Assemble the door support rail (CN) to
the left and right upper side panels (EA
and EB), as shown.

WARNING: This part may have sharp
edges. Wear protective gloves when
assembling.

8

Front view

Front view

Close up, right side shelf

YOU WILL NEED:

YOU WILL NEED:

ASSEMBLY INSTRUCTIONS

Left and Right side shelf assembly

a. Assemble the side shelf support

bracket A (DA-front) and side shelf
support bracket B (DB- back) to the
right upper side panel of the burner
box.

b. Assemble the side shelf support

bracket A (DA-back) and side shelf
support bracket B (DB- front)to the
left upper side panel of the burner box.

c. Assemble the left and right side

shelves (DC) to the side shelf support
brackets (DA and DB)

9

C

D

CN

CF

BA

DC

DB

DA

DA

DC

CF

CN

CG

DC

Front view

YOU WILL NEED:

1 3 4

X 4 X 4 X 4

6

10

X 4

YOU WILL NEED:

2412

X 2

X 2

X 2

5

X 2

A B

2 12

X 2 X 2

A

DA

B

B

B

B

A

A

A

A

Support Position

DA

DB

DB

3

X 2

4

X 2

5

X 2

B

3

X 2

12 13

ASSEMBLY INSTRUCTIONS

Right side panel, inside view

Right side panel, outside view

Right side panel, inside view

ASSEMBLY INSTRUCTIONS

a. Assemble the door assembly (EC), to

the bottom shelf (EE) by inserting the
fixed pin (bottom of door) into the
hole provided (figure B).

b. Assemble the top of the door

assembly (EC) to the door support rail
(CN), by pressing in the door support
pin and aligning with the hole located
on the top right corner of the door.

Tip: Use a paint scraper to press-in the

support pin. The support pin will
lock into position when the door is
assembled correctly.

A

10 11

Electronic Ignition Assembly

a. Remove the ignition battery cover

(CC2) and the plastic nut from the
electronic ignition box (CC1)

c. Insert an “AA” battery into the battery

compartment, as shown. Secure using

the ignition button cover (CC2).

d. Insert the two Electrode set, main

burner (CD) wires into the Electronic
ignition assembly (CC1) as shown.

NOTE: All main burner electrode wire

connection points are the same
size.

e. Insert the Instastart™ ignition button

(CC3) wires into the Electronic ignition
assembly (CC1), as shown in figure C.

A

B

C

CC2

CC2

CC3

CC1

CC1

EB

EC

EA

EB

b. Position the electronic ignition

box (CC1) through the opening
in the right side panel (EB) and
secure using the nut.

Bottom of door

Top of door

B

EC

EE

C

EC

CN

CD

14 15

ASSEMBLY INSTRUCTIONS

a. Position the Even Heat™ heat

distribution plates (BD) into the burner
box (BA) as shown.

b. Place the cooking grates (BE) into the

burner box (BA), as shown in figure B.

c. Assemble the warming rack (BF) by

inserting the three fixed pins into the
three holes provided on the burner
box back panel (BA), as shown.

FOR PROPANE MODEL ONLY

For natural gas model, follow step 15.

Attach the regulator (CB) coupling nut
to the propane cylinder valve

13

14

A

B

A

BA

BF

BE

ASSEMBLY INSTRUCTIONS

15

FOR NATURAL GAS MODEL ONLY

Attach the natural gas hose (CB), as
shown.

ATTENTION: In order to complete
installation of your Natural Gas BBQ
a ½” or 3/8” adapter may be required
to connect your BBQ’s Natural gas
hose to your home gas supply. Con­tact your natural gas supplier to pur­chase the necessary part.

www.colemanbbqs.com

a. Position the Quick Clean™ grease tray

(CH) onto the right and left tracks (CL
and CM), as shown.

b. Position the QUICK CLEAN™ grease

cup (CI) in position under the under

the QUICK CLEAN™ grease tray (CH).

12

CH

CB

CB

CI

BD

Back view

WWW.COLEMANBBQS.COM

ADDITIONAL WARNINGS

POSITION YOUR BARBECUE

WARNING HOT SURFACES:

You have now completed the Assembly of your COLEMAN® EVEN HEAT™ BARBECUE.

NEXT STEPS:

1. Position your BARBECUE

2. Read SAFE USE CARE MANUAL

3. Perform Grill Safety Check-list

WARNING:

FOR YOUR FAMILIES SAFETY,

DO NOT ATTEMPT TO LIGHT

THIS BBQ UNTIL YOU HAVE
REVIEWED PAGES 4-7 OF THE
COLEMAN SAFE USE AND
CARE MANUAL. ALL SAFETY
AND LEAK TESTS MUST BE
PERFORMED BY THE END USER,
PRIOR TO LIGHTING THIS BBQ.

Always confirm that this Barbecue is not positioned under a combustible object
(e.g., an awning or umbrella) or in a covered area (e.g., porch or gazebo) before
lighting it, to prevent a possible fire.

Always confirm that this Barbecue is not positioned under the overhang of a house,
a garage or other structure before lighting it. An overhang will serve to deflect
flare-ups and radiate heat into the structure itself, which could result in a fire.

Always confirm that this Barbecue is positioned more than 36” (91.4cm) away from

any combustible materials or surfaces before lighting it, and that no gasoline or other
volatile substances are stored in the vicinity of this Barbecue. The temperature of
a grease fire or of the radiated heat might otherwise be sucient to ignite nearby
combustibles or volatile substances. Do not position near windows, siding, or fencing.

Always locate the Barbecue where there will be ample combustion and ventilation air,
but never position it in the direct path of a strong wind.

!

!

!