Coleman FC9V Series, Echelon FC9V*UP Series Technical Manual

TECHNICAL GUIDE

Echelon
MODELS: FC9V*UP

GAS-FIRED
CONDENSING / HIGH EFFICIENCY
TWO STAGE VARIABLE
UPFLOW FURNACES

UP TO 95% AFUE

NATURAL GAS
40 - 120 MBH INPUT

EFFICIENCY
RATING
CERTIFIED

ISO 9001

Certified Quality

Management System

Due to continuous product improvement, specific ations
are subject to change without notice.

Visit us on the web at www.york.com for the most
up-to-date technical information.

Additional rating information can be found at
www.gamanet.org.

260614-CTG-C-0407

DESCRIPTION

These Category IV, highly efficient, compact, condensing
type furnaces are designed for residential and commercial
installations in a basement, closet, alcove, recreation room or
garage where the ambient temperature is above 32°F, or
higher. They may be either side wall or thru-roof vented using
approved plastic type combustion air and vent piping. All
units are factory assembled, wired and tested to assure
dependable and economical installation and operation.

WARRANTY

Lifetime limited warranty on both heat exchangers to the orig­inal purchaser; a 20-year limited warranty from original instal­lation date to subsequent purchaser.

10-year warranty on the heat exchanger in commercial appli­cations.

5-year limited parts warranty.

FEATURES

• Two stage heating operation includes:

- Two stage gas valve

- Two stage inducer operation

- Variable speed ECM blower operation

• Provides increased comfort level & very quiet unit opera­tion

• Adjustable delay timer allows two stage operation with sin­gle stage thermostat

• Compact, easy to install, ideal height 40" cabinet

• Blower-off delay for cooling SEER improvement.

• Easy to connect power/control wiring.

• Built-in, high level self diagnostics with fault code display.

• Low unit amp requirement for easy replacement applica­tion.

• Integrated control module for reliable, economical opera­tion.

• May be installed as either two-pipe (sealed combustion) or
single pipe vent (using indoor combustion air)

• Top intake & vent connection allows installation in narrow
locations.

• Electronic Hot Surface Ignition saves fuel cost with
increased dependability and reliability.

• Induced combustion system with inshot main burners for
quiet, efficient operation.

• No special vent termination kit required.

• 100% shut off main gas valve for extra safety.

• 24V, 40 VA control transformer and blower relay supplied
for add-on cooling.

• Hi-tech tubular aluminized steel primary heat exchanger.

• Secondary (condensing) heat exchanger of 29-4C high­grade stainless steel.

• Timed on, adjustable off blower capability for maximum
comfort.

• Solid removable bottom panel allows easy application.

• Easy access from front of unit for cleaning, maintenance or
service.

• Protection from intake, exhaust or condensate blockage.

• Insulated blower compartment for quiet operation.

• EcoTrak comfort system allows dealer to customize com­fort settings based on regional location.

FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

260614-CTG-C-0407

1-1/2” GAS
PIPE ENTRY

7/8” JUNCTION
BOX HOLE

T-STAT WIRING
7/8” K.O.

CONDENSATE
DRAIN 7/8” K.O.

OPTIONAL RETURN AIR
CUT-OUT (either side)
FOR USE WITH
EXTERNAL FILTER
FRAME

7/8

LEFT SIDE

23-3/4

30-1/8

13-7/8

7/8

26-3/4

1-1/2

C

A

FRONT

1-1/4

1-1/2” GAS
PIPE ENTRY

7/8” JUNCTION

24-3/8

BOX HOLE

T-STAT WIRING
7/8” K.O.

CONDENSATE
DRAIN 7/8” K.O.

RIGHT SIDE

5/8

5/8

B

40

20

D

BOTTOM IMAGE

RETURN END

2

24-17/16

TOP IMAGE

SUPPLY END

CABINET AND DUCT DIMENSIONS

Models

Nominal

CFM

Cabinet

Size

A (in.) B (in.) C (in.) D (in.)
FC9V040A12UP11 1200 A 14-1/2 13-1/2 11-1/2 6-1/4
FC9V060B12UP12 1200 B 17-1/2 16-1/4 14-1/2 8-1/2
FC9V080B12UP11 1200 B 17-1/2 16-1/4 14-1/2 8-1/2
FC9V080C16UP12 1600 C 21 19-3/4 18 8-7/8
FC9V100C20UP12 2000 C 21 19-3/4 18 8-7/8
FC9V120D20UP12 2000 D 24-1/2 23-1/4 21-1/2 10-5/8

Cabinet Dimension

ELECTRICAL AND PERFORMANCE DATA

High Fire

Air Temp. Rise

Models

Input

High/Low

Output

High/Low

Nominal
Airflow*

Cabinet

Width

Total Unit AFUE

MBH MBH CFM In. Amps % °F °F
FC9V040A12UP11 40/26 38/24 1200 14-1/2 9 94.0 35 - 65 35 - 65
FC9V060B12UP12 60/39 56/36 1200 17-1/2 9 95.0 40 - 70 20 - 50
FC9V080B12UP11 80/52 75/49 1200 17-1/2 9 92.5 45 - 75 45 - 75
FC9V080C16UP12 80/52 75/49 1600 21 12 95.0 45 - 75 20 - 50
FC9V100C20UP12 100/65 93/60 2000 21 14 95.0 45 - 75 20 - 50
FC9V120D20UP12 120/78 112/73 2000 24-1/2 14 95.0 40 - 70 20 - 50

Operating

Wgt.

Models

Input

High/Low

Max. Outlet

Air Temp.

Blower

Blower

Size

MBH °F HP Amps In. Lbs.

Max.

Over­current
Protect

Min. Wire Size

(awg) @ 75 ft.

One Way

FC9V040A12UP11 40/26 165 1/2 7.7 11 x 8 20 14 121
FC9V060B12UP12 60/39 170 1/2 7.7 11 x 8 20 14 135
FC9V080B12UP11 80/52 175 1/2 7.7 11 x 8 20 14 142
FC9V080C16UP12 80/52 175 3/4 9.6 11 x 10 20 14 157
FC9V100C20UP12 100/65 175 1 12.8 11 x 11 20 12 164
FC9V120D20UP12 120/78 170 1 12.8 11 x 11 20 12 180

Annual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE Test procedures.
Wire size and over current protection must comply with the National Electrical Code (NFPA-70-latest edition) and all local codes.
The furnace shall be installed so that the electrical components are protected from water.
* Wire size and overcurrent protection must comply with the National Electric Code.

NOTES:

1. For altitudes above 2000 ft. reduce capacity 4% for each 1000 ft. above sea level.

2. Wire size based on copper conductors, 60°C, 3% voltage drop.

3. Continuous return air temperature must not be below 55°F.

4. All filters must be high velocity cleanable type.

Low Fire

Air Temp. Rise

2 Unitary Products Group

260614-CTG-C-0407

AIR FLOW DATA

HIGH / LOW SPEED COOLING AND HEAT PUMP CFM

FC9V040A12UP11 FC9V060B12UP12 Jumper Settings
High Low High Low COOL Tap ADJ Tap*
1340 995 1330 900 A B
1205 885 1130 800 B B
1255 920 1220 850 A A
1150 835 1040 730 B A
1170 855 1120 770 A C
1025 755 920 650 C B
1045 780 950 660 B C

835 625 740 540 D B
950 705 860 610 C A
785 590 690 540 D A
865 665 790 570 C C
725 605 630 530 D C

FC9V080B12UP11 FC9V080C16UP12 JUMPER SETTINGS
High Low High Low COOL Tap ADJ Tap*
1310 890 1660 1110 A B
1100 740 1550 1050 B B
1220 830 1610 1070 A A
1000 670 1440 960 B A
1090 720 1470 990 A C

900 610 1370 920 C B
880 610 1290 850 B C
680 510 1130 790 D B
810 580 1230 850 C A
630 500 1050 720 D A
730 530 1110 760 C C
590 500 950 660 D C

FC9V100C20UP12 FC9V120D20UP12 Jumper Settings
High Low High Low COOL Tap ADJ Tap*
2210 1480 2280 1510 A B
1780 1180 1860 1190 B B
2040 1350 2090 1370 A A
1620 1050 1630 1060 B A
1840 1250 1880 1250 A C
1560 1010 1620 1030 C B
1470 940 1500 960 B C
1370 890 1410 880 D B
1460 930 1490 920 C A
1250 790 1290 790 D A
1310 810 1360 840 C C
1090 690 1140 690 D C

HIGH / LOW HEAT CFM

FC9V040A12UP11 FC9V060B12UP12 Jumper Settings
High Low High Low HEAT Tap ADJ Tap*
1045 740 1110 710 A Any

905 645 960 640 B Any
825 595 870 600 C Any
765 590 830 570 D Any

FC9V080B12UP11 FC9V080C16UP12 Jumper Settings
High Low High Low HEAT Tap ADJ Tap*
1330 880 1490 990 A Any
1180 810 1350 900 B Any
1100 730 1220 820 C Any
1010 670 1120 770 D Any

FC9V100C20UP12 FC9V120D20UP12 Jumper Settings
High Low High Low HEAT Tap ADJ Tap*
1880 1230 2150 1420 A Any
1670 1080 1930 1290 B Any
1530 980 1850 1190 C Any

All CFM’s are shown at 0.5” w.c. external static pressure.These units have variable speed motors that automatically adjust to provide const ant CFM from 0.0” to

0.6” w.c. static pressure. Fro m 0.6 ” to 1.0” static pressure, CFM is reduced by 2% per 0.1” increase in static. Op erat ion on duct systems with greater than 1.0” w.c.
external static pressure is not recommended.
NOTE: At some settings, LOW COOL and/or LOW HEAT airflow may be lower that what is required to operate an airflow switch on certain models of ele ctron ic air
cleaners. Consult the instructions for the electronic air cleaner for further details.
* The ADJ “D” tap should not be used.

1430 900 1660 1070 D Any

Unitary Products Group 3