Coleman FC9T-UP Technical Manual

246739-CTG-C-0407

DESCRIPTION

These Category IV, highly efficient, compact, condensing
type furnaces are designed for residential and commercial
installations in a basement, closet, alcove, recreation room
or garage where the ambient temperature is above 32°F, or
higher. They may be either side wall or thru-roof vented
using approved plastic type combustion air and vent piping.
All units are factory assembled, wired and tested to assure
dependable and economical installation and operation.

TECHNICAL GUIDE

Echelon
MODELS: FC9T-UP

GAS-FIRED
CONDENSING / HIGH EFFICIENCY
UPFLOW TWO STAGE FURNACES

UP TO 94% AFUE

NATURAL GAS
40 - 120 MBH INPUT

EFFICIENCY
RATING
CERTIFIED

ISO 9001

Certified Quality

Management System

Due to continuous product improvement, specifications
are subject to change without notice.

Visit us on the web at www.york.com for the most
up-to-date technical information.

Additional rating information can be found at
www.gamanet.org.

WARRANTY

Lifetime limited warranty on both heat exchangers to the
original purchaser; a 20-year limited warranty from original
installation date to subsequent purchaser.

10-year warranty on the heat exchanger in commercial appli­cations.

5-year limited parts warranty.

FEATURES

• Two stage heating operation includes:

- Two stage gas valve

- Two stage inducer operation

• Provides increased comfort level & very quiet unit opera­tion

• Adjustable delay timer allows two stage operation with
single stage thermostat

• Compact, easy to install, ideal height 40" cabinet

• Blower-off delay for cooling SEER improvement.

• Easy to connect power/control wiring.

• Built-in, high level self diagnostics with fault code display.

• Low unit amp requirement for easy replacement applica­tion.

• Integrated control module for reliable, economical opera­tion.

• May be installed as either two-pipe (sealed combustion)
or single pipe vent (using indoor combustion air)

• Top intake & vent connection allows installation in narrow
locations.

• Electronic Hot Surface Ignition saves fuel cost with
increased dependability and reliability.

• Induced combustion system with inshot main burners for
quiet, efficient operation.

• No special vent termination kit required.

• 100% shut off main gas valve for extra safety.

• PSC -four speed, direct drive motor with large, quiet
blower.

• 24V, 40 VA control transformer and blower relay supplied
for add-on cooling.

• Hi-tech tubular aluminized steel primary heat exchanger.

• Secondary (condensing) heat exchanger of 29-4C high­grade stainless steel.

• Timed on, adjustable off blower capability for maximum
comfort.

• Solid removable bottom panel allows easy application.

• Easy access from front of unit for cleaning, maintenance
or service.

• Protection from intake, exhaust or condensate blockage.

• Insulated blower compartment for quiet operation.

FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

246739-CTG-C-0407

CONDENSATE
DRAIN 7/8” K.O.

OPTIONAL RETURN AIR
CUT-OUT (either side)
FOR USE WITH
EXTERNAL FILTER
FRAME

1-1/2” GAS
PIPE ENTRY

7/8” JUNCTION
BOX HOLE

T-STAT WIRING
7/8” K.O.

13-7/8

A

1-1/2” GAS
PIPE ENTRY

7/8” JUNCTION

40

BOX HOLE

T-STAT WIRING
7/8” K.O.

CONDENSATE
DRAIN 7/8” K.O.

7/8

23-3/4

30-1/8

LEFT SIDE

7/8

26-3/4

BOTTOM IMAGE

RETURN END

1-1/2

C

FRONT

1-1/4

RIGHT SIDE

24-3/8

20

D

2

24-17/16

TOP IMAGE

SUPPLY END

5/8

5/8

B

CABINET AND DUCT DIMENSIONS

Models

Nominal

CFM

Cabinet

Size

A (in.) B (in.) C (in.) D (in.)
FC9T040A12UP11 1200 A 14-1/2 13-1/4 11-1/2 6-1/4
FC9T060B12UP11 1200 B 17-1/2 16-1/4 14-1/2 8-1/2
FC9T080B12UP11 1200 B 17-1/2 16-1/4 14-1/2 8-1/2
FC9T080C16UP11 1600 C 21 19-3/4 18 8-7/8
FC9T100C16UP11 1600 C 21 19-3/4 18 8-7/8
FC9T100C20UP11 2000 C 21 19-3/4 18 8-7/8
FC9T120D20UP11 2000 D 24-1/2 23-1/4 21-1/2 10-5/8

Cabinet Dimension

2 Unitary Products Group

ELECTRICAL AND PERFORMANCE DATA

246739-CTG-C-0407

Air Temp.

Models

Input

High/Low

Output

High/Low

Nominal Airflow*

Cabinet

Width

Total Unit AFUE

MBH MBH CFM In. Amps % °F
FC9T040A12UP11 40/26 38/24 1200 14-1/2 9 94.0 35 - 65
FC9T060B12UP11 60/39 56/36 1200 17-1/2 9 93.2 40 - 70
FC9T080B12UP11 80/52 75/49 1200 17-1/2 9 92.5 45 - 75
FC9T080C16UP11 80/52 75/49 1600 21 12 92.8 45 - 75
FC9T100C16UP11 100/65 93/60 1600 21 12 92.5 45 - 75
FC9T100C20UP11 100/65 93/60 2000 21 14 92.8 45 - 75
FC9T120D20UP11 120/78 112/73 2000 24-1/2 14 93.2 40 - 70

Operating

Models

Input

High/Low

Max. Outlet

Air Temp.

Blower

MBH °F HP Amps In. Lbs.

Blower

Size

Max.

Over-current

Protect

Min. Wire Size

(awg) @ 75 ft.

One Way

FC9T040A12UP11 40/26 165 1/2 7.7 11 x 8 20 14 121
FC9T060B12UP11 60/39 170 1/2 7.7 11 x 8 20 14 135
FC9T080B12UP11 80/52 175 1/2 7.7 11 x 8 20 14 142
FC9T080C16UP11 80/52 175 3/4 10.2 11 x 10 20 14 157
FC9T100C16UP11 100/65 175 3/4 10.2 11 x 10 20 14 162
FC9T100C20UP11 100/65 175 1 12.8 11 x 11 20 12 164
FC9T120D20UP11 120/78 170 1 12.8 11 x 11 20 12 180

* ESP (External Static Pressure) .5" WG is at furnace outlet ahead of cooling coil.
Annual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE Test procedures.
Wire size and over current protection must comply with the National Electrical Code (NFPA-70-latest edition) and all local codes.
The furnace shall be installed so that the electrical components are protected from water.

NOTES:

1. For altitudes above 2000 ft. reduce capacit y 4% for each 1000 ft. above sea level.

2. Wire size based on copper conductors, 60°C, 3% voltage drop.

3. Continuous return air temperature must not be below 55°F.

4. All filters must be high velocity cleanable type.

5. Air flows above 1800 CFM require either return from two sides or one side plus bottom.

Rise

Weight

Unitary Products Group 3

246739-CTG-C-0407

BLOWER PERFORMANCE CFM

Airflow with Bottom or One Side Retrun - without Filters (CFM)

Models

Speed

Tap

0.10.20.30.40.50.60.70.80.91.0

High 1395 1330 1265 1200 1120 1030 940 820 NR NR

FC9T040A12UP11

Med-High 1025 990 960 925 885 825 750 660 NR NR

Med-Low 785 765 745 715 670 625 545 NR NR NR

Low 640 605 590 565 530 465 405 NR NR NR

High 1650 1605 1570 1525 1465 1410 1350 1275 1170 1060

FC9T060B12UP11
FC9T080B12UP11

Med-High 1165 1185 1175 1165 1150 1140 1100 1050 970 875

Med-Low 895 915 935 940 940 920 905 860 815 750

Low 710 725 725 725 720 700 685 660 625 560

High 1960 1955 1925 1890 1830 1765 1695 1615 1600 1485

FC9T080C16UP11
FC9T100C16UP11

Med-High 1565 1560 1560 1575 1545 1530 1475 1425 1365 1260

Med-Low 1230 1275 1285 1300 1310 1300 1280 1245 1190 1070

Low 930 945 965 975 975 975 975 950 910 850

High 2300 2210 2120 2020 1930 1830 1715 1595 1480 1350

FC9T100C20UP11

Med-High 1950 1900 1830 1755 1680 1595 1500 1390 1270 1155

Med-Low 1610 1545 1490 1440 1390 1315 1230 1155 1050 920

Low 1325 1270 1225 1175 1105 1045 990 905 890 790

High 2560 2485 2410 2320 2220 2135 2035 1920 1785 1650

FC9T120D20UP11

Med-High 2090 2050 1990 1970 1885 1820 1760 1675 1545 1405

Med-Low 1695 1675 1665 1615 1565 1510 1460 1385 1285 1140

Low 1175 1150 1135 1110 1085 1055 1005 980 970 845

Airflow with Two Side Returns or with Bottom and One Side Return - without Filters

Models

Speed

Tap

0.10.20.30.40.50.60.70.80.91.0

High 2465 2380 2295 2195 2095 1995 1875 1760 1620 1470

FC9T100C20UP11

Med-High 2085 2035 1960 1880 1800 1705 1605 1485 1360 1235

Med-Low 1725 1625 1595 1540 1485 1405 1315 1235 1125 995

Low 1420 1360 1310 1255 1180 1120 1070 970 950 845

High 2615 2535 2450 2385 2285 2175 2075 1945 1825 1670

FC9T120D20UP11

Med-High 2055 2045 2015 1985 1932 1855 1785 1730 1605 1470

Med-Low 1690 1650 1620 1600 1570 1525 1470 1395 1300 1200

Low 1345 1335 1335 1285 1250 1230 1180 1115 1010 850

NOTES:

1. Airflow expressed in standard cubic feet per minute (CFM).

2. Return air is through side opposite motor (left side).

3. In order to stay within the velocity rating of the filters, airflows above 1800 CFM require either return from two sides or one side plus bottom.

4. Motor voltage at 115 V.

5. NR = Operation at this static pressure is not recommended.

External Static Pressure, Inches W.C.

External Static Pressure, Inches W.C.

4 Unitary Products Group

246739-CTG-C-0407

FILTER PERFORMANCE

RECOMMENDED FILTER SIZES

The airflow capacity data published in the “Blower Perfor­mance” table listed above represents blower performance
WITHOUT filters. To determine the approximate blower per­formance of the system, apply the filter drop value for the fil­ter being used or select an appropriate value from the “Filter
Performance” table shown below.

NOTE: The filter pressure drop values in the “Filter Perfor­mance” table shown below are typical values for the type of
filter listed and should only be used as a guideline. Actual
pressure drop ratings for each filter type vary between filter
manufacturer.

Input/Output

BTU/H

40/38 1200 A 16 x 25 14 x 25
60/56 1200 B 16 x 25 16 x 25
80/75 1200 B 16 x 25 16 x 25

80/75 1600 C 16 x 25 20 x 25
100/93 1600 C 16 x 25 20 x 25
100/93 2000 C 16 x 25 20 x 25

120/112 2000 D (2) 16 x 25 22 x 25

NOTES:

1. Air velocity through throwaway type filters may not exceed 300

feet per minute. All velocities over this require the use of high

velocity filters.

2. Air flows above 1800 CFM require e ither return from two sides or

one side plus bottom.

CFM

Cabinet

Size

FILTER PERFORMANCE - PRESSURE DROP INCHES W.C. AND (KPA)

Airflow Range

CFM

0 - 750 230 0.01 0.01 0.15

751 - 1000 330 0.05 0.05 0.20
1001 - 1250 330 0.10 0.10 0.20
1251 - 1500 330 0.10 0.10 0.25
1501 - 1750 380 0.15 0.14 0.30
1751 - 2000 380 0.19 0.18 0.30

2001 & Above 463 0.19 0.18 0.30

Minimum

Opening Size

2

in

Disposable Washable Fiber Pleated

In W.C. In W.C. In W.C.

Filter Type

Side Return

Filter in.

Bottom Return

Filter in.

UNIT CLEARANCES TO COMBUSTIBLES

Application

Upflow 1 3 0 0 0 0 Combustible Yes Yes

Top Front Rear Left Side Right Side Flue

In. In. In. In. In. In.

Floor/

Bottom

Closet

Alcove

Attic

Unitary Products Group 5

246739-CTG-C-0407

Y/Y2

Cool

For additional connection diagrams for all UPG equipment refer to “Low Voltage System Wiring” document available online at www.upgnet.com
in the Product Catalog Section.

(Optional)

C

TWO STAGE

24-Volt Common

AIR CONDITIONING

Y1

Y2

First Stage Cool

Second Stage Cool

R

24-Volt Hot

24V HUMIDIFIER

Interface

Comfort Alert

C

2 STAGE PSC

24-Volt Common

FURNACE CONTROL

C

*PP32U72124

THERMOSTAT

24-Volt Common

C

*DP22U70124

THERMOSTAT

24-Volt Common

C

*DN22C00124 *PP32U71124

THERMOSTAT

24-Volt Common

Y1

First Stage Cool

Single/Second Stage

Y1

Y2

First Stage Cool

Second Stage Cool

Y2

Y1

First Stage Cool

Second Stage Cool

Y

Y2

First Stage Cool

Second Stage Cool

R

24-Volt Hot

R

24-Volt Hot

R

24-Volt Hot

R

24-Volt Hot

G

W2

W/W1

Single/First Stage Heat

E/W1

First Stage Heat

E/W1

First Stage Heat

W

First Stage Heat

Fan

Second Stage Heat

G

W2

Fan

Second Stage Heat

G

W2

Fan

Second Stage Heat

G

W2

Fan

Second Stage Heat

L

HM

Humidistat

Malfunction Light

to MLTI STG

Step 1 of Thermostat User

Configuration Menu must be set

batteries

Connection of the "C"

is optional when used with

Termainal, 24-Volt Common,

batteries

Connection of the "C"

is optional when used with

Termainal, 24-Volt Common,

Features

to ON to use Comfort Alert

Step 16 of Thermostat User

Configuration Menu must be set

set to MS 2

Step 1 of Thermostat User

Configuration Menu must be

Y

C

*PP32U70124

THERMOSTAT

C

*DN22U00124

THERMOSTAT

Y2

First Stage Cool

24-Volt Common

24-Volt Common

Second Stage Cool

Y

Y2

First Stage Cool

Second Stage Cool

AC9 2 Stage Scroll A/C w/2 Stage Furnace, 2 Stage Cooling Ready- PT8/9; (F,L)*8/9T, (G,L)*8/9T, XYG8S-*, XYF8S-*, XYG9S-*, XYF9S-*

FIGURE 1: Thermostat Chart - AC

6 Unitary Products Group

R

RC

E/W1

First Stage Heat

24-Volt Hot (Cool XFMR)

24-Volt Hot (Heat XFMR)

R

RC

E/W1

First Stage Heat

24-Volt Hot (Cool XFMR)

24-Volt Hot (Heat XFMR)

G

W2

Fan

Second Stage Heat

G

W2

Fan

Second Stage Heat

when used with batteries

24-Volt Common, is optional

Connection of the "C" Termainal,

when used with batteries

24-Volt Common, is optional

Connection of the "C" Termainal,

Multistage Conventional

Thermostat Installer Setup

Number 0170 - System Type -

must be set to 8 - 2 Heat/2 Cool

must be set to 6 -

Number 1 - System Type -

Thermostat Installer Setup

Number 15 - Compressor

Thermostat Installer Setup

2 Heat/2 Cool Conventional

Protection - must be set to 5

246739-CTG-C-0407

C

HEAT PUMP

TWO STAGE

C

PSC-2 STAGE

COOLING READY

FURNACE CONTROL

C

*PP32U72124

*PP32U71124

Y1

Y2 OUT

24-Volt Common

First Stage Heat/Cool

Second Stage Cool Output

Y1

Y/Y2

First Stage Cool

24-Volt Common

Single/Second Stage Cool

Y1

24-Volt Common

First Stage Heat/Cool

R

W2 OUT

W1 OUT

24-Volt Hot

First Stage Auxiliary Heat Output

Second Stage Auxiliary Heat Output

R

R

W2

W/W1

24-Volt Hot

Single/First Stage Heat

DHM

24-Volt Hot

Second Stage Heat

Dehumidistat

O

X/L

Y2

Malfunction Light

Reversing Valve–Energized in Cool

G

Fan

L

O

G

Fan

Y2

Malfunction Light

Reversing Valve–Energized in Cool

W

BSG

Auxiliary Heat

Bonnet Sensor

Second Stage Heat/Cool

HM

W2

E/W1

Second Stage Heat/Cool

First Stage Auxiliary Heat

Humidistat

Second Stage Auxiliary Heat

BS

Bonnet Sensor

(Optional)

Bonnet Sensor

(Optional)

24V HUMIDIFIER

Heat Pump to ON

Change FFuel Jumper on

Set W2 Delay on furnace to OFF

Menu must be set to Heat Pump 2

Step 1 of Thermostat User Configuration

C

Y1

*DP22U70124

24-Volt Common

First Stage Heat/Cool

Y

C

*PP32U70124 *DN22H00124

THERMOSTAT THERMOSTAT THERMOSTAT

24-Volt Common

First Stage Heat/Cool

W/031-01996- Series Demand Control; Hot Heat Pump Mode OR Conventional

HP23 Two Stage H/P - H*5B, YZE - w/Two Stage Furnace, 2 Stage Cooling Ready - PT8/9, (F,L)*8/9T, (G,L)*8/9T, XYG8S-*, XYF8S-*, XYG9S-*, XYF9S-*

FIGURE 2: Thermostat Chart - HP

Unitary Products Group 7

R

24-Volt Hot

E

R

RC

Emergency Heat

24-Volt Hot (Cool XFMR)

24-Volt Hot (Heat XFMR)

G

Fan

Y2

L

O

Malfunction Light

Reversing Valve–Energized in Cool

Fan

O/B

L

Y2

Reversing Valve

Malfunction Light

G

W2

E/W1

Second Stage Heat/Cool

First Stage Auxiliary Heat

Second Stage Auxiliary Heat

AUX

Auxiliary Heat

Second Stage Heat/Cool

set to Heat Pump 2

thermostat not necessary

Step 1 of Thermostat User

Configuration Menu must be

Selection of GAS/ELEC switch on

12 - 3 Heat/2 Cool Heat Pump

- System Type - must be set to

Thermostat Installer Setup Number 0170

- O/B Terminal Energized in Cooling
Thermostat Installer Setup Number 0200

Thermostat Installer Setup Number 0190 -

Reversing Valve (O/B) Operation - must be set to 0

Pump Backup Heat Source is Fossil Fuel

Thermostat Installer Setup Number 0210 -

External Fossil Fuel Kit - must be set to 0 -

- Backup Heat Source - must be set to 1 - Heat

Heat Pump Backup Heat

External Fossil Fuel Kit is Controlling

APPLYING FILTER PRESSURE DROP TO
DETERMINE SYSTEM AIRFLOW

To determine the approximate airflow of the unit with a filter in
place, follow the steps below:

1. Select the filter type.

2. Select the number of return air openings or calculate the
return opening size in square inches to determine the
proper filter pressure drop.

3. Determine the External System Static Pressure (ESP)
without the filter.

4. Select a filter pressure drop from the table based upon
the number of return air openings or return air opening
size and add to the ESP from Step 3 to determine the
total system static.

5. If total system static matches a ESP value in the airflow
table (i.e. 0.20, 0.60, etc,) the system airflow corre­sponds to the intersection of the ESP column and Model/
Blower Speed row .

6. If the total system static falls between ESP values in the
table (i.e. 0.58, 0.75, etc.), the static pressure may be
rounded to the nearest value in the table determining the
airflow using Step 5 or calculate the airflow by using the
following example.

Example: For a 120,000 Btuh furnace with 2 return openings
and operating on high speed blower, it is found that total sys­tem static is 0.58" w.c. To determine the system airflow, com­plete the following steps:

1. Obtain the airflow values at 0.50" & 0.60" ESP.
Airflow @ 0.50": 2285 CFM
Airflow @ 0.60": 2175 CFM

2. Subtract the airflow @ 0.50" from the airflow @ 0.60" to
obtain airflow difference.

2175 - 2285 = -110 CFM

3. Subtract the total system static from 0.50" and divide this
difference by the difference in ESP values in the table,

0.60" - 0.50", to obtain a percentage.
(0.58 - 0.50) / (0.60 - 0.50) = 0.8

4. Multiply percentage by airflow difference to obtain airflow
reduction.

(0.8) x (-110) = -88

5. Subtract airflow reduction value to airflow @ 0.50" to
obtain actual airflow @ 0.58" ESP.

2288 - 88 = 2197

ACCESSORIES

CONCENTRIC VENT TERMINATION -

1CT0302 (2")
1CT0303 (3")
For use through rooftop, sidewall. Allows combustion air to

enter and exhaust to exit through single common hole.

PROPANE (LP) CONVERSION KIT ­1NP0347 - All units

This accessory conversion kit may be used to convert natural
gas units for propane (LP) operation. Conversions must be
made by qualified distributor or dealer personnel.

CONDENSATE NEUTRALIZER KIT - 1NK0301

Neutralizer cartidge has a 1/2" plastic tube fittings for installa­tion in the drain line. Calcium carbonate refill media is also
available from the Source 1 Parts (p/n 026-30228-000).

SIDEWALL VENT TERMINATION KIT -

1HT0901 (3")
1HT0902 (2")

For use on sidewall, two-pipe installations only. Provide a
more attractive termination for locations where the terminal is
visable on the side of the home.

EXTERNAL SIDE RETURN FILTER RACK -

1SF0101 - Fits all cabinet sizes
Attaches to side of furnace cabinet in side return applications.
Holds any 16x25x1 permanent or disposable filter.

SIDE RETURN FILTER RACK-

1SR0302 - All Models
1SR0200 - All Models

BOTTOM RETURN FILTER RACK-

1BR0114 or 1BR0214 - For 14-1/2” cabinets
1BR0117 or 1BR0217 - For 17-1/2” cabinets
1BR0121 or 1BR0221 - For 21” cabinets
1BR0124 or 1BR0224 - For 24-1/2” cabinets

HIGH ALTITUDE PRESSURE SWITCHES -

For installation where the altitude is less than 8,000 feet it is
not required that the pressure switch be changed. For alti­tudes above 8,000 feet see kits below. Conversion must be
made by qualified distributor or dealer personnel.

1PS0501 - 060 MBH
1PS0502 - 080/1200 MBH
1PS0503 - 080/1600, 100/1600, 120 MBH
1PS0505 - 100/2000 MBH
1PS0506 - 040 MBH

ROOM THERMOSTATS - A wide selection of compatible
thermosets are available to provide optimum performance
and features for any installation.

1H/1C, manual change-over electronic non-programmable
thermostat.

1H/1C, auto/manual changeover, electronic programmable,
deluxe 7-day, thermostat.

1H/1C, auto/manual changeover, electronic programmable.
* For the most current accessory information, refer to the

price book or consult factory.

Subject to change without notice. Printed in U.S.A. 246739-CTG-C-0407
Copyright © by York International Corp. 2007. All rights reserved. Supersedes: 246739-CTG-B-0806

Unitary 5005 Norman
Products York OK
Group Drive 73069