Coleman EX300D52010 User Manual

PARTS MANUAL
Model
EX300D52010 for Coleman ENGINE
PUB-EP6156 Rev. 03/05
940 Lively Blvd. • Wood Dale, IL 60191 • Phone: 630-350-8200 • Fax: 630-350-8212
e-mail: sales@robinamerica.com • www.robinamerica.com
HOW TO USE THIS MANUAL
Robin engines are identifi ed by MODEL, SPECIFICATION, and CODE NUMBER. For each model there may be many different versions called specifi cations. Each specifi cation will be unique in some way . The dif ference may only be the paint color or it may have a different type of PTO or some other signifi cant difference.
In order the identify the correct service part number, it is important to confi rm the specifi ca- tion and code numbers for your engine. The specifi cation and code number together are know as the PRODUCT NUMBER.
All Robin 4 cycle engines have a Product Number label similar to the label illustrated below.
The Product Number Label has a 15 digit alphanumeric string that consists of the SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please note the illustration below:
E X 3 0 0
SPEC NO. (11 digits) CODE NO. (4 digits)
PRODUCT NO. (15 digits)
EX30 - 3 - 03-05
X X X X
MANUAL LAYOUT
1
2
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6
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8
1. SECTION NAME Parts are broadly classifi ed according to their functions. Refer to the Group Index (table of contents) for respective section name.
2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section (i.e..:Electrical Device Group).
3. REF. No . The Reference number identifi es the part illustration with the corresponding part number in the part list.
4. SUBASSEMBLY SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly part reference number is indicated by the number led by "-" such as "-1", "-2".
5. PART NUMBER It is the number assigned for sales unit. Use the PART No. when making an order.
6. DESCRIPTION It is designation of the part.
7. QTY. Quantity of each part used for each product.
8. REMARKS This gives a distinctive feature and/or a supplementary comment for the type, the speci cation,
and the part concerned. It also shows part number(s) interchangeable for the part.
9. FROM-TO This section shows the CODE No. to indicate the history of progress in which improved parts have been introduced in the product. The FROM-TO CODE No. helps to identify PART No. being employed in the product concerned. See the examples below:
- The part is used in the product irrespective of CODE No. 2101- The part is used in the products with CODE No. of 2101 and after this number.
- 2100 The part is used in the products with CODE No. of 2100 and before this number.
EX30 - 4 - 03-05
GROUP INDEX
Group Name Page
CRANKCASE GROUP ...............................................................................6
CRANKSHAFT GROUP .............................................................................8
INTAKE and EXHAUST GROUP ..............................................................10
GOVERNOR GROUP ..............................................................................14
COOLING and STARTING GROUP ......................................................... 16
FUEL, LUBRICANT GROUP .................................................................... 20
ELECTRIC DEVICE GROUP .................................................................. 22
INDEX OF DESCRIPTION SYMBOLS
SYMBOL DESCRIPTION
AY ...........................ASSEMBLY
CP ...........................COMPLETE
EX ...........................EXPORT (from Japan)
FIG. .........................FIGURE
FR. ..........................FRONT
" ..............................INCH
INCL. ......................INCLUDE
~L ............................LITER
L= ...........................LENGTH (in. mm)
L.H. (LH) .................LEFT-HAND SIDE
MECH .....................MECHANICAL
NO (NON) ...............NONE
OPT.........................OPTIONAL
O.S. ........................OVER SIZE
SYMBOL DESCRIPTION
P= ...........................PITCH (in mm)
P.T.O. (PTO) ...........POWER TAKE OFF
REF. ........................REFERENCE
R.H. (RH) ................RIGHT HAND SIDE
RR. .........................REAR
STD. .......................STANDARD
SW ..........................SWITCH
T= ...........................THICKNESS (in mm)
UN ..........................UNIT
U.S..........................UNDER SIZE
~V ...........................VOLT AGE
~W ..........................WA TT
W/ ...........................WITH
W/O ........................WITHOUT
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SECTION 1 CRANKCASE GROUP
FIG. 100
EX30 - 6 - 03-05
SECTION 1 CRANKCASE GROUP
REF. PART NO. DESCRIPTION QTY . REMARKS FROM-TO FIG.
10 291-10102-01 CRANKCASE 1 100 20 237-14202-03 VALVE GUIDE 2 26 277-16010-01 STEM SEAL 1 100 30 044-03001-60 OIL SEAL 1 100 40 060-03003-41 BALL BEARING 1 100 50 277-15011-03 PIPE KNOCK 2 100 60 010-50802-90 STUD 2 100 70 010-50604-10 STUD 2 100 75 044-00600-20 OIL SEAL 1 100 80 040-11400-30 PLUG 2 100 90 021-11400-20 GASKET 2 100 210 279-11002-11 MAIN BEARING COVER 1 100 220 044-03001-60 OIL SEAL 1 100 230 060-03003-70 BALL BEARING 1 100 250 277-45004-H1 GOVERNOR GEAR 1 260 277-41901-03 GOVERNOR SLEEVE 1 100 270 279-63601-13 OIL GAUGE 2 100 280 021-32000-50 GASKET 2 100 300 001-04083-50 FLANGE BOLT 7 100 610 279-13002-31 CYLINDER HEAD 1 100 620 279-15001-33 GASKET, head 1 100 630 011-00802-40 FLANGE BOLT 4 100 631 011-00803-10 FLANGE BOLT 1 100 680 277-15501-01 ROCKER COVER 1 100 690 277-16001-13 GASKET, rocker cover 1 100 700 277-15011-03 PIPE KNOCK 2 100 710 011-00600-20 FLANGE BOLT 4 100 960 279-99001-27 GASKET SET 1 100
100
100
EX30 - 7 - 03-05
SECTION 2 CRANKSHAFT GROUP
FIG. 200
EX30 - 8 - 03-05
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