Coleman Echelon FC9V User Manual

TECHNICAL GUIDE

Echelon
MODELS: FC9V

GAS-FIRED
CONDENSING / HIGH EFFICIENCY
DOWNFLOW/HORIZONTAL
TWO STAGE VARIABLE SPEED FURNACES

NATURAL GAS
60 - 120 MBH INPUT

EFFICIENCY
RATING
CERTIFIED

ISO 9001

Certified Quality

Management System

Due to continuous product improvement,
specifications are subject to change without notice.

Visit us on the web at www.york.com for the most
up-to-date technical information.

Additional rating information can be found at
www.gamanet.org.

246786-CTG-B-0407

DESCRIPTION

These Category IV, highly efficient, compact, condensing
type furnaces are designed for residential and commercial
installations in a basement, closet, alcove, recreation room or
garage where the ambient temperature is above 32°F, or
higher. They may be either side wall or thru-roof vented using
approved plastic type combustion air and vent piping. All
units are factory assembled, wired and tested to assure
dependable and economical installation and operation.

WARRANTY

Lifetime limited warranty on both heat exchangers to the orig­inal purchaser; a 20-year limited warranty from original instal­lation date to subsequent purchaser.

10-year warranty on the heat exchanger in commercial appli­cations.

5-year limited parts warranty.

FEATURES

• Two stage heating operation includes:

- Two stage gas valve

- Two stage inducer operation

• Provides increased comfort level & very quiet unit opera­tion

• Adjustable delay timer allows two stage operation with sin­gle stage thermostat

• Compact, easy to install, ideal height 40" cabinet

• Blower-off delay for cooling SEER improvement.

• Easy to connect power/control wiring.

• Built-in, high level self diagnostics with fault code display.

• Low unit amp requirement for easy replacement application.

• Integrated control module for reliable, economical operation.

• May be installed as either two-pipe (sealed combustion) or
single pipe vent (using indoor combustion air)

• Top intake & vent connection allows installation in narrow
locations.

• Electronic Hot Surface Ignition saves fuel cost with increased
dependability and reliability.

• Induced combustion system with inshot main burners for
quiet, efficient operation.

• No special vent termination kit required.

• 100% shut off main gas valve for extra safety.

• 24V, 40 VA control transformer and blower relay supplied for
add-on cooling.

• Hi-tech tubular aluminized steel primary heat exchanger.

• Secondary (condensing) heat exchanger of 29-4C high-grade
stainless steel.

• Timed on, adjustable off blower capability for maximum com­fort.

• Independent door removal for greater durabilty and ease of
access.

• Easy access from front of unit for cleaning, maintenance or
service.

• Protection from intake, exhaust or condensate blockage.

• Insulated blower compartment for quiet operation.

• 3-way transition facilitates fresh air piping.

EcoTrak comfort system allows dealer to customize comfort

•
settings based on regional location.

FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

246786-CTG-B-0407

7/8

13-7/8

22-3/4

7/8

HORIZONTAL CONDENSATE
DRAIN OPENING 2”

JUNCTION BOX
HOLE 7/8”

GAS PIPE ENTRY 1-1/2”

CONDENSATE DRAIN
HOLE 7/8”

SIDE PIPING HOLE 3-3/8”

22-1/4

25-3/8
26-1/2

27-1/8

30-1/8

LEFT SIDE

T-STAT WIRING 7/8” K.O.

HORIZONTAL CONDENSATE
DRAIN OPENING 1-3/4”

18-1/2

11-3/4

7-1/2

2-1/4

1-1/4

BOTTOM IMAGE

29

22-3/4

21-5/8

23-11/16

19-1/4

C

SUPPLY END

1-1/4

A

FRONT

E

2-1/4

T-STAT WIRING 7/8” K.O.

HORIZONTAL CONDENSATE
DRAIN OPENING 1-3/4”

40

29

22-3/4

21-1/4

18-1/2

9-1/8

8-1/2

23-5/8

5/8

D

B

20

23-1/4

TOP IMAGE

RETURN END

5/8

HORIZONTAL
CONDENSATE
DRAIN OPENING 1-3/4”

JUNCTION BOX
HOLE 7/8”

GAS PIPE
ENTRY 1-1/2”

CONDENSATE DRAIN
HOLE 7/8”

RIGHT SIDE

DIMENSIONS

Models

Nominal

CFM

Cabinet

Size

A (in.) B (in.) C (in.) D (in.) E (IN.)

FC9V060B12DH11 1200 B 17-1/2 16-1/4 15 1-3/4 2-3/8
FC9V080B12DH11 1200 B 17-1/2 16-1/4 15 1-3/4 2-3/8
FC9V080C16DH11 1600 C 21 19-3/4 18-1/2 2-1/8 2-3/4
FC9V100C20DH11 2000 C 21 19-3/4 18-1/2 2-1/8 2-3/4
FC9V120D20DH11 2000 D 24-1/2 23-1/4 22 2-1/2 3

Cabinet Dimension

ELECTRICAL AND PERFORMANCE DATA

Air Temp.

Rise

Operating

Weight

Models

Input

(High/Low)

Output

(High/Low)

Nominal

Airflow

Cabinet

Width

Total Unit AFUE

MBH MBH CFM In. Amps % °F
FC9V060B12DH11 60 / 39 56 / 36 1200 17-1/2 9 92 35 - 65
FC9V080B12DH11 80 / 52 75 / 49 1200 17-1/2 9 92 35 - 65
FC9V080C16DH11 80 / 52 75 / 49 1600 21 12 92 35 - 65
FC9V100C20DH11 100 / 65 93 / 61 2000 21 14 92 35 - 65
FC9V120D20DH11 120 / 78 112 / 74 2000 24-1/2 14 92 35 - 65

Blower

Size

Max.

Over-current

Protect

Min. Wire Size *

(awg) @ 75 ft.

One Way

Models

Input

(High/Low)

Max. Outlet

Air Temp.

Blower

MBH °F HP Amps In. Lbs.
FC9V060B12DH11 60 / 39 165 1/2 7.0 11 x 8 20 14 136
FC9V080B12DH11 80 / 52 165 1/2 7.0 11 x 8 20 14 143
FC9V080C16DH11 80 / 52 165 3/4 10.2 11 x 10 20 14 159
FC9V100C20DH11 100 / 65 165 1 12.7 11 x 11 20 12 164
FC9V120D20DH11 120 / 78 165 1 12.7 11 x 11 20 12 182

Annual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE Test procedures.
Wire size and over current protection must comply with the National Electrical Code (NFPA-70-latest edition) and all local codes.
The furnace shall be installed so that the electrical components are protected from water.
* Wire size and overcurrent protection must comply with the National Electric Code.

NOTES:

1. For altitudes above 2000 ft. reduce capacity 4% for each 1000 ft. above sea level.

2. Wire size based on copper conductors, 60°C, 3% voltage drop.

3. Continuous return air temperature must not be below 55°F.

4. All filters must be high velocity cleanable type.

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246786-CTG-B-0407

AIR FLOW DATA

FC9V060B12DH11 FC9V080B12DH11 Jumper Settings
High Low High Low COOL Tap ADJ Tap
1329 898 1312 878 A B
1133 774 1117 741 B B
1226 842 1202 810 A A
1039 708 996 683 B A
1110 755 1084 725 A C

915 637 892 618 C B
930 646 898 619 B C
719 529 700 511 D B
856 603 827 580 C A
657 526 642 500 D A
762 566 746 532 C C
612 523 596 500 D C

FC9V080C16DH11 FC9V100C20DH11 Jumper Settings
High Low High Low COOL Tap ADJ Tap*
1758 1183 2196 1498 A B
1646 1106 1858 1167 B B
1699 1140 2045 1363 A A
1531 1033 1661 1054 B A
1527 1047 1884 1201 A C
1449 969 1597 1022 C B
1368 930 1506 947 B C
1213 832 1395 891 D B
1309 897 1477 922 C A
1116 762 1254 761 D A
1170 808 1304 801 C C
1031 703 1114 657 D C

FC9V120D20DH11
High Low
2342 1528
1904 1229
2140 1404
1700 1096
1918 1247
1643 1044
1522 967
1418 852
1494 945
1287 772
1337 802
1132 668

FC9V060B12DH11 FC9V080B12DH11 Jumper Settings
High Low High Low HEAT Tap ADJ Tap*
1137 720 1386 962 A Any

974 625 1322 892 B Any
883 593 1250 849 C Any
825 561 1159 768 D Any

FC9V080C16DH11 FC9V100C20DH11 Jumper Settings
High Low High Low HEAT Tap ADJ Tap*
1732 1173 1912 1237 A Any
1631 1110 1688 1079 B Any
1493 1008 1545 967 C Any
1359 931 1422 899 D Any

FC9V120D20DH11
High Low
2238 1465
2014 1313
1863 1211
1686 1075

All CFM’s are shown at 0.5” w.c. external static pressure.These units have variable speed motors that automat ically adjust t o provid e constant CFM from 0.0” to

0.6” w.c. static pressure. From 0.6” to 1.0” static pressure, CFM is reduced by 2% per 0.1” increase in static. Operation on duct systems with greater than 1.0”
w.c. external static pressure is not recommended.
NOTE: At some settings, LOW COOL and/or LOW HEAT airflow may be lower that what is required to operate an airflow switch on certain models of electronic
air cleaners. Consult the instructions for the electronic air cleaner for further details.
* The ADJ “D” tap should not be used.

HIGH / LOW SPEED COOLING AND HEAT PUMP CFM - WITHOUT FILTERS

Jumper Settings

COOL Tap ADJ Tap*

AB
BB
AA
BA
AC
CB
BC
DB
CA
DA
CC
DC

HIGH / LOW HEAT CFM - WITHOUT FILTERS

Jumper Settings

HEAT Tap ADJ Tap*

AAny
BAny
CAny
DAny

Unitary Products Group 3

246786-CTG-B-0407

FILTER PERFORMANCE

The airflow capacity data published in the “Blower Perfor­mance” table listed above represents blower performance
WITHOUT filters. To determine the approximate blower per­formance of the system, apply the filter drop value for the fil­ter being used or select an appropriate value from the “Filter
Performance” table shown.

NOTE: The filter pressure drop values in the “Filter Perfor­mance” table shown are typical values for the type of filter
listed and should only be used as a guideline. Actual pres­sure drop ratings for each filter type vary between filter manu­facturer.

FILTER SIZES

APPLYING FILTER PRESSURE DROP TO
DETERMINE SYSTEM AIRFLOW

To determine the approximate airflow of the unit with a filter in
place, follow the steps below:

1. Select the filter type.

2. Determine the External System Static Pressure (ESP)
without the filter.

3. Select a filter pressure drop from the table based upon
the number of return air openings or return air opening
size and add to the ESP from Step 2 to determine the
total system static.

If total system static matches a ESP value in the airflow table
(i.e. 0.20, 0.60, etc,) the system airflow corresponds to the
intersection of the ESP column and Model/Blower Speed row

Input / Output

BTU/H

60/56 1200 B (2) 14 x 20
80/75 1200 B (2) 14 x 20
80/75 1600 C (2) 14 x 20

100/95 2000 C (2) 14 x 20

120/112 2000 D (2) 14 x 20

CFM

Cabinet

Size

Top Return

Filter in

FILTER PERFORMANCE - PRESSURE DROP INCHES W.C.

Airflow Range

CFM

0 - 750 230 0.01 0.01 0.15

751 - 1000 330 0.05 0.05 0.20
1001 - 1250 330 0.10 0.10 0.20
1251 - 1500 330 0.10 0.10 0.25
1501 - 1750 380 0.15 0.14 0.30
1751 - 2000 380 0.19 0.18 0.30

2001 & Above 463 0.19 0.18 0.30

Minimum

Opening Size

2

in

Disposable Washable Fibers Pleated

In W.C. In W.C. In W.C.

Filter Type

.

UNIT CLEARANCES TO COMBUSTIBLES

Application

Downflow 130 0 0 0
Horizontal 0 3 0 1 1 0 0 Yes Yes Yes

* Combustible floor base or air conditioning coil required for use on combustible floor.

Top Front Rear Left Side Right Side Flue Floor/Bottom

In. In. In. In. In. In. In.

*

1

Closet Alcove Attic Line Contact

Yes Yes Yes NA

†

Yes

4 Unitary Products Group

246786-CTG-B-0407

For additional connection diagrams for all UPG equipment refer to “Low Voltage System Wiring” document available online at www.upgnet.com
in the Product Catalog Section.

(Optional)

Interface

Comfort Alert

24V HUMIDIFIER

C

TWO STAGE

24-Volt Common

AIR CONDITIONING

Y1

Y2

First Stage Cool

Second Stage Cool

R

24-Volt Hot

C

Y1

VARIABLE SPEED

THERMOSTAT

THERMOSTAT

THERMOSTAT

24-Volt Common

FURNACE CONTROL

C

Y1

*PP32U72124

*PP32U71124

24-Volt Common

C

Y1

*DP22U70124

24-Volt Common

Y

C

*DN22C00124

24-Volt Common

R

Y/Y2

First Stage Cool

24-Volt Hot

Single/Second Stage Cool

R

Y2

First Stage Cool

First Stage Cool

First Stage Cool

24-Volt Hot

Second Stage Cool

R

Y2

24-Volt Hot

Second Stage Cool

R

Y2

24-Volt Hot

Second Stage Cool

G

W2

W/W1

Single/First Stage Heat

E/W1

First Stage Heat

E/W1

First Stage Heat

W

First Stage Heat

Fan

Second Stage Heat

G

W2

Fan

Second Stage Heat

G

W2

Fan

Second Stage Heat

G

W2

Fan

Second Stage Heat

(O)

HUM

CFM CONTROL

DHM

(X/L)

Malfunction Light

Reversing Valve– Energized in Cool

Dehumidification - Open on Humidity Rise

L

HM

Dehumidistat

Humidistat

Malfunction Light

( ) CONVENIENCE TERMINAL

NO FUNCTION IN THIS APPLICATION.

set to MLTI STG

Step 16 of Thermostat

Comfort Alert Features

User Configuration Menu

Step 1 of Thermostat User

Configuration Menu must be

24-Volt

Common, is optional

Connection of the "C" Termainal,

is optional

Connection of the "C"

Termainal, 24-Volt Common,

must be set to ON to use

Configuration Menu

when used with batteries

when used with batteries

must be set to MS 2

Step 1 of Thermostat User

in the 'YES' position

for Dehumidification

CFM Control must be

Humidistat Jumper on

the E2 position and the

E2/P Switch must be in

C

*PP32U70124

THERMOSTAT

C

*DN22U00124

THERMOSTAT

Y

24-Volt Common

Y

24-Volt Common

R

Y2

First Stage Cool

Second Stage Cool

R

Y2

First Stage Cool

Second Stage Cool

RC

24-Volt Hot (Heat XFMR)

RC

24-Volt Hot (Heat XFMR)

W2

E/W1

First Stage Heat

24-Volt Hot (Cool XFMR)

24-Volt Hot (Cool XFMR)

Second Stage Heat

W2

E/W1

First Stage Heat

Second Stage Heat

G

Fan

Termainal, 24-Volt

Thermostat Installer

Common, is optional

Connection of the "C"

G

Fan

Termainal, 24-Volt

Connection of the "C"

Setup Number 0170 -

System Type - must be

when used with batteries

Common, is optional

when used with batteries

set to 8 - 2 Heat/2 Cool

must be set to 6 - 2

Heat/2 Cool Conventional

Number 1 - System Type -

Thermostat Installer Setup

Multistage Conventional

Number 15 - Compressor

Thermostat Installer Setup

Protection - must be set to 5

AC10 2 Stage Scroll A/C w/ Variable Speed Furnace - PV8/9; (F,L)*8/9V, (G,L)*8/9V, XYG8V-*, XYF8V-*, XYG9V-*, XYF9V-*

Thermostat Chart - AC

Unitary Products Group 5

246786-CTG-B-0407

C

Y1

HEAT PUMP

TWO STAGE

VARIABLE SPEED

24-Volt Common

C

Y1

24-Volt Common

FURNACE CONTROL

C

Y1

*PP32U71124

24-Volt Common

R

Y2 OUT

First Stage Heat/Cool

Y/Y2

First Stage Cool

W1 OUT

24-Volt Hot

Second Stage Cool Output

R

W/W1

24-Volt Hot

Single/Second Stage Cool

R

24-Volt Hot

First Stage Heat/Cool

W2 OUT

O

First Stage Auxiliary Heat Output

Second Stage Auxiliary Heat Output

G

W2

Fan

Second Stage Heat

Single/First Stage Heat

Reversing Valve–Energized in Cool

(O)

CFM CONTROL

Reversing Valve–Energized in Cool

Fan

O

W2

G

Second Stage Auxiliary Heat

Reversing Valve–Energized in Cool

Y2

X/L

Malfunction Light

Second Stage Heat/Cool

(Y 2)

(X/L)

Malfunction Light

L

Y2

Malfunction Light

Second Stage Heat/Cool

W

BSG

Auxiliary Heat

Bonnet Sensor

BS

Bonnet Sensor

Bonnet Sensor (Optional)

HUM

Dehumidification - Open on Humidity Rise

(Optional)

24V HUMIDIFIER

E/W1

Dehumidistat

HM

Humidistat

DHM

First Stage Auxiliary Heat

Heat Pump to ON

Change FFuel Jumper on

Set W2 Delay on furnace to OFF

( ) CONVENIENCE TERMINAL. NO

FUNCTION IN THIS APPLICATION.

Dehumidification

Menu must be set to Heat Pump 2

and the Humidistat Jumper on CFM

E2/P Switch must be in the E2 position

Step 1 of Thermostat User Configuration

Control must be in the 'YES' position for

C

Y1

*DP22U70124 *PP32U72124

24-Volt Common

R

24-Volt Hot

First Stage Heat/Cool

G

W2

Fan

Second Stage Auxiliary Heat

O

L

Y2

Malfunction Light

Second Stage Heat/Cool

E/W1

First Stage Auxiliary Heat

set to Heat Pump 2

Step 1 of Thermostat User

Configuration Menu must be

on thermostat not necessary

Selection of GAS/ELEC switch

Reversing Valve–Energized in Cool

C

*PP32U70124 *DN22H00124

THERMOSTAT THERMOSTAT THERMOSTAT

Y

RC

24-Volt Common

First Stage Heat/Cool

E

R

Emergency Heat

24-Volt Hot (Cool XFMR)

24-Volt Hot (Heat XFMR)

G

Fan

L

O/B

Reversing Valve

Malfunction Light

Y2

AUX

Auxiliary Heat

Second Stage Heat/Cool

System Type - must be set to

12 - 3 Heat/2 Cool Heat Pump

Pump Backup Heat Source is Fossil Fuel

Thermostat Installer Setup Number 0170 -

Thermostat Installer Setup Number 0200 -

Thermostat Installer Setup Number 0190 -

Reversing Valve (O/B) Operation - must be

set to 0 - O/B Terminal Energized in Cooling

Thermostat Installer Setup Number 0210 -

External Fossil Fuel Kit - must be set to 0 -

Backup Heat Source - must be set to 1 - Heat

Pump Backup Heat

External Fossil Fuel Kit is Controlling Heat

W/031-01996- Series Demand Control; Hot Heat Pump Mode OR Conventional

HP24 Two Stage H/P - H*5B, YZE - w/Variable 2 Stage Furnace, 2 Stage Cooling Ready - PV8/9, (F,L)*8/9V, (G,L)*8/9V, XYG8V-*, XYF8V-*, XYG9V-*, XYF9V-*

Thermostat Chart - HP

6 Unitary Products Group

246786-CTG-B-0407

ACCESSORIES

PROPANE (LP) CONVERSION KIT -

1NP0347 - All units
This accessory conversion kit may be used to convert natural

gas (N) units for propane (LP) operation. Conversions must
be made by qualified distributor or dealer personnel.

CONCENTRIC VENT TERMINATION -
1CT0302 (2")
1CT0303 (3")
For use through rooftop, sidewall. Allows combustion air to

enter and exhaust to exit through single common hole. Elimi­nates unslightly elbows for a cleaner installation.

SIDEWALL VENT TERMINATION KIT -

1HT0901 (3")
1HT0902 (2")

For use on sidewall, two-pipe installations only. Provide a
more attractive termination for locations where the terminal is
visable on the side of the home.

COMBUSTIBLE FLOOR BASE -

1CB0317 - 17 1/2” Cabinet
1CB0321 - 21” Cabinet
1CB0324 - 24-1/2” Cabinet

COIL TRANSITION KIT -

1TK0917 - 17-1/2” Furnace
1TK0921 - 21” Furnace
1TK0924 - 24-1/2” Furnace
These kits are required in downflow application when using

G*F* series coils. These kits are not required with MC/FC
series coils, but please ensure that the coil and furn ace are
secured and that there are no air leaks.

CONDENSATE NEUTRALIZER KIT - 1NK0301
Neutralizer cartidge has a 1/2" plastic tube fittings for installa­tion in the drain line. Calcium carbonate refill media is also
avaiable from the Source 1 Parts (p/n 026-30228-000).

HIGH ALTITUDE PRESSURE SWITCHES -

For installation where the altitude is less than 8,000 feet it is
not required that the pressure switch be changed. For alti­tudes above 8,000 feet see kits below. Conversion must be
made by qualified distributor or dealer personnel.

1PS0507 - 060 MBH
1PS0508 - 080/1200 MBH
1PS0509 - 080/1600 MBH
1PS0510 - 100 MBH
1PS0511 - 120 MBH

ROOM THERMOSTATS - A wide selection of compatible
thermosets are available to provide optimum performance
and features for any installation.

1H/1C, manual change-over electronic non-programmable
thermostat.

1H/1C, auto/manual changeover, electronic programmable,
deluxe 7-day, thermostat.

1H/1C, auto/manual changeover, electronic programmable.
* For the most current accessory information, refer to the

price book or consult factory.

Unitary Products Group 7

Subject to change without notice. Printed in U.S.A. 246786-CTG-B-0407
Copyright © by York International Corp. 2007. All rights reserved. Supersedes: 246786/036-21637-002 Rev. A (1205)

Unitary 5005 Norman
Products York OK
Group Drive 73069