Coleman EB23C, EB17C, EB20C, EB15C, EB12C Installation Manual

...
DOWNFLOW/UPFLOW
INSTALLATION MANUAL
ISO 9001
Management System
51-5/8”
19-5/8
Sub-Base, if Used, Adds 7/8” More to Total Height and 3/8” to width.
Thermostat Wiring Entry
Field Wiring Entry
OPTIONAL BOTTOM FIELD WIRING ENTRY
A
B C
D
E F
H
G
J
K
L M
N
1-7/8”
2-5/8”
3-1/2”
1”
5-1/16”
5-1/2”
1”
5-13/16”
1-3/4”
7-13/16”
8-5/8”
9-7/16”
16-1/2”
J
H
C
B
A
D
E
F
G
N
M
L
K
ELECTRIC FURNACE
MODELS: EB
LIST OF SECTIONS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
UNIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
DOWNFLOW FURNACE INSTALLATION . . . . . . . . . . . . . . . . . . . . .3
LIST OF FIGURES
Furnace Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Upflow Closet Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Duct Connector Depth (7990 Series) . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Duct Connector Dimensions (7990 Series) . . . . . . . . . . . . . . . . . . . . .4
Recommended Floor Cut-out (7990 Series) . . . . . . . . . . . . . . . . . . . .4
Duct Connector Screw Attachment (7990 Series) . . . . . . . . . . . . . . . . 4
Duct Connector Tab Attachment (7990 Series) . . . . . . . . . . . . . . . . . . 4
Duct System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Installation of Furnace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Hanger Angle Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
LIST OF TABLES
Duct Connector for Electric Furnaces . . . . . . . . . . . . . . . . . . . . . . . . . 3
Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
THERMOSTAT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
OPTIONAL AIR CONDITIONING ACCESSORIES . . . . . . . . . . . . . . .9
WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Blower Bracket and Duct Flange Attachment . . . . . . . . . . . . . . . . . . . .6
Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Field Wiring Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Thermostat Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Thermostat Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
EB10C Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
EB12C Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
EB15C Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
EB17C Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
EB20C Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
EB23C Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
EB Series Blower Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
SECTION I: GENERAL
The following list includes important facts and information regarding the EB furnace and its packaging inclusions:
1. Furnace is rated at 240 volts, 60 Hz, single phase.
2. Heating and Cooling thermostat is packed with furnace.
3. Filters are furnished with each model, and are the same for all models - 16 x 20 x 1.
4. Furnace size is the same for all models. See Figure 1.
5. Four-wire thermostat operation for heating and cooling.
6. Coil cavity built into furnace.
7. All furnaces are equipped with an air conditioner blower and is A/C or Heat Pump ready.
8. Holding strap furnished on top rear of furnace.
9. This furnace is designed for downflow application; however, it may be converted to an upflow application. (See Page 6 for upflow con­version instruction.)
10. This furnace must not be operated without the front panel installed.
NOTE: This furnace and its components listed on the A/C and Heat Pump equipment sticker were listed in combination as a system by Underwriter's Laboratories for the United States and Canada.
FIGURE 1: Furnace Dimensions
266180-BIM-B-0209
266180-BIM-B-0209
SECTION II: SAFETY
This is a safety alert symbol. When you see this symbol on labels or in manuals, be alert to the potential for personal injury.
Understand and pay particular attention to the signal words DANGER,
WARNING, or CAUTION. DANGER indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury WARNING indicates a potentially hazardous situation, which, if not
avoided, could result in death or serious injury CAUTION indicates a potentially hazardous situation, which, if not
avoided may result in minor or moderate injury. alert against unsafe practices and hazards involving only property dam­age.
Improper installation may create a condition where the operation of the product could cause personal injury or property damage. Improper installation, adjustment, alteration, service or mainte­nance can cause injury or property damage. Refer to this manual for assistance or for additional information, consult a qualified con­tractor, installer or service agency.
This product must be installed in strict compliance with the installa­tion instructions and any applicable local, state, and national codes including, but not limited to building, electrical, and mechanical codes.
FIRE OR ELECTRICAL HAZARD Failure to follow the safety warnings exactly could result in serious injury, death or property damage. A fire or electrical hazard may result causing property damage, per­sonal injury or loss of life.
1. Install this electric furnace only in a location and position as speci­fied in SECTION III of these instructions.
2. Always install the electric furnace to operate within the electric fur­nace’s intended maximum outlet air temperature. Only connect the air handler to a duct system which has an external static pressure within the allowable range, as specified on the EB rating plate.
3. When an electric furnace is installed so that supply ducts carry air circulated by the air handler to areas outside the space containing the air handler, the return air shall also be handled by duct(s) sealed to the air handler casing and terminating outside the space containing the air handler.
4. The electric furnace is not to be used for temporary heating of buildings or structures under construction.
5. The size of the unit should be based on an acceptable heat loss or gain calculation for the structure. ACCA, Manual J or other approved methods may be used.
SAFETY REQUIREMENTS
1. This electric furnace should be installed in accordance with all national and local building/safety codes and requirements, local plumbing or wastewater codes, and other applicable codes.
2. Refer to the unit rating plate for the EB model number, and then see the dimensions page of this instruction for supply air plenum dimensions in Figure 3. The plenum must be installed according to the instructions.
.
.
It is also used to
3. Provide clearances from combustible materials as listed under Clearances to Combustibles.
4. Provide clearances for servicing ensuring that service access is allowed for electric furnace elements and blower.
5. Failure to carefully read and follow all instructions in this manual can result in electric furnace malfunction, death, personal injury and/or property damage.
6. Check the rating plate and power supply to be sure that the electri­cal characteristics match.
7. Electric furnace shall be installed so the electrical components are protected from water.
8. Installing and servicing heating/cooling equipment can be hazard­ous due to the electrical components. Only trained and qualified personnel should install, repair, or service heating/cooling equip­ment. Untrained service personnel can perform basic maintenance functions such as cleaning and replacing the air filters. When working on heating/cooling equipment, observe precautions in the manuals and on the labels attached to the unit and other safety precautions that may apply.
9. These instructions cover minimum requirements and conform to existing national standards and safety codes. In some instances these instructions exceed certain local codes and ordinances, especially those who have not kept up with changing residential and non-HUD modular home construction practices. These instructions are required as a minimum for a safe installation.
INSPECTION
As soon as a unit is received, it should be inspected for possible dam­age during transit. If damage is evident, the extent of the damage should be noted on the carrier’s freight bill. A separate request for inspection by the carrier’s agent should be made in writing. Also, before installation the unit should be checked for screws or bolts, which may have loosened in transit. There are no shipping or spacer brackets which need to be removed.
Also check to be sure all accessories such as heater kits, suspension kits, and coils are available. Installation of these accessories or field conversion of the unit should be accomplished before setting the unit in place or connecting any wiring, electric heat, ducts or piping.
CODES
The electric furnace must be installed in accordance with the following codes:
• Standard for the Installation of Air Conditioning and Ventilating Systems (NFPA 90A)
• Standard for the Installation of Warm Air Heating and Air Condi­tioning Systems (NFPA 90B)
• National Electric Code (NFPA 70)
• Canadian Electrical Code, Part I (CSA C22.1)
• All local codes (state/county/township).
NOTE: All applicable codes take precedence over any recommenda­tion made in these instructions.
SECTION III: UNIT INSTALLATION
LOCATION
Access for servicing is an important factor in the location of any furnace. Provide a minimum of 24” (61 cm) in front of the furnace for access to the heating elements and controls. This access may be provided by a closet door or by locating the furnace 24” (61 cm) from a facing wall or partition.
FURNACE CLEARANCE
Electric furnace is approved for zero (0) in. clearance to combustible material on all or any part of the furnace exterior and the inlet or outlet duct work. For furnaces installed in upflow application, there must be 1” (2.54 cm) clearance from the outlet duct work for a distance of 3 feet (91.4 cm) from the supply air opening.
2 Johnson Controls Unitary Products
266180-BIM-B-0209
30”
32”
30”
Wide Door
Closet
25-1/2””
Return Air Pass Through Frame Width
1-5/8” Min., 2-3/8 Max.
Duct Connector
Depth
Floor
Floor Joist
SUPPLY DUCT
RETURN AIR
In order for the furnace to work properly, a closet or alcove must have a certain total free area opening for return air.
For Heating Only Furnace
Minimum 200 in2 (1290 cm2) free area opening. Use Return Grille 7900-287P/B, or any Return Grille with minimum 200
2
in
free area opening.
For A/C and HP Applications (Standard Blower)
Minimum 250 in2 (1613 cm2) free area opening. Use accessary blower package 3500-7901, or use Return Grille 7900-287P/B, 1FG0620BK (hinged), or Louvered Door 3500-1581, 3500-5851 (bulk pack), or any Return Grille with minimum 250 in
2
(1613 cm2) free area opening.
For A/C and HP Applications (Accessory Blower)
Minimum 330 in2 (2129 cm2) free area opening. Use 5 ton blower accessory 3500-7901 use Return Grille 1RF1025BK, 1FG0125 (hinged), or Louvered Door 3500-1591, 3500-5861 (bulk pack), or any Return Grille with minimum 330 in
The return air opening can be located in a closet front door or a sidewall above the furnace casing, or in a louvered door on the furnace. If open­ing for the return air is located in the floor, side walls or closet door any­where below furnace casing height, 6” (15.2 cm) minimum clearance must be provided on the furnace side where return is located to provide for proper air flow. See Figure 2. The 6” (15.2 cm) minimum clearance is not required if there is a return grille installed above the furnace height. This return grille cannot start more than three feet above the fur­nace height.
For Upflow installations, a closet 32” (81.3 cm) wide by 30” (76.2 cm) deep with a 30” (76.2 cm) wide door is necessary. See Figure 3.
When installing furnace in a separate closet or room which is accessible only through an outside door, a minimum of 200 in
opening for return air must be provided. The supply and return air must be ducted, securely attached and be sealed to the furnace casing if there are grilles in the outside door to the closet. Openings where ducts pass through walls, the floor or the ceiling must be sealed to prevent air leakage into or from closet and the living area.
2
(2129 cm2) free area opening.
2
(1290 cm2) free
SECTION IV: DOWNFLOW FURNACE INSTALLATION
7900 SERIES DUCT CONNECTOR
We have designed our duct connector to eliminate a sub-base require­ment. Table 1 will help you in deciding the part number of the duct con­nector you need.
Provide adequate clearance for servicing.
1. Locate furnace conveniently away from wall facing or partitions to permit easy removal of components.
2. A six (6) inch space minimum should be maintained between the furnace and closet door when door is used for return air.
3. Two (2) feet of space must be available in front of furnace for future servicing (blower, element or furnace removal, etc.).
TABLE 1:
 - Indicates connector above or below could be used depending on
 - Indicates connector above could be used depending on toler-
 - Indicates connector below could be used depending on tolerance
Duct Connector for Electric Furnaces
FLOOR TO
DUCT DIMENSIONS
FINGERED
STYLE
TAB STYLE
1” (2.54 cm) 7990-6211 7990-6011
2” (5.1 cm) 7990-6221 7990-6021 3” (7.6 cm)
 
4” (10.2 cm) 7990-6241 7990-6041 5” (12.7 cm)
 
6” (15.2 cm) 7990-6261 7990-6061 7” (17.8 cm) 7990-6271 7990-6071 8” (20.3 cm) 7990-6281 7990-6081 9” (22.8 cm)
 
10” (25.4 cm) 7990-6301 7990-6101
11” (282 cm)
 
12” (30.5 cm) 7990-6321 7990-6121
13” (33 cm)
 
tolerance in floor to duct dimension.
ance in floor to duct dimension.
in floor to duct dimension.
SCREW
FIGURE 2: Upflow Closet Clearances
Provisions shall be made to permit the return of circulating air from all rooms and living spaces, except the bathroom(s) to the circulating air supply inlet of the furnace. Failure to comply may cause improper heat­ing and may cause the furnace to cycle on the limit.
DUCT SYSTEM DESIGN
Electric furnace is designed to operate at a given static pressure. In order to assure proper air flow through the furnace, the distribution
system must be designed so that the static pressure external to the fur­nace does not exceed the static pressure rating shown on the furnace rating plate.
The number, size and placement of registers should be such that even distribution of heat is provided throughout the home.
Johnson Controls Unitary Products 3
DUCT CONNECTORS (7990 SERIES)
FIGURE 3: Duct Connector Depth (7990 Series)
These duct connectors are for connecting the furnace to an under the floor supply duct system. The furnace may be installed on combustible flooring without a separate sub-base.
266180-BIM-B-0209
12
13
11
14
See
Chart
18-3/4
18-3/4
2-3/8
4-3/8
2-3/8
SCREW ATTACHMENT
2-3/8
13
11
14
See
Chart
12
DUCT CUTOUT DIMENSIONS
DUCT CONNECTORS FOR
TAB ATTACHMENT
18-3/4
2-3/8
18-3/4
2-3/8
4-3/8
2-3/4
Min.
23-1/4
20-1/2
9-7/8
2-1/8
1-3/8
6-3/8
9-3/4
20
3-1/4
1-1/8
15
15
1
Rear Wall of Enclosure
Ceiling Cut-out for Roof Jack
Floor Cut-out for Duct Connector
Furnace Outline
Optional Electric Entrance
Floor
Future Refrigerant Line Entrance
Locator Bracket
Nails, Flat Head Screws or Staples
Screws
Floor
SUPPLY DUCT
Bend Tabs Under Duct Opening to Secure to the Supply Duct
SUPPLY DUCT
Locator Bracket
Nails, Flat Head Screws or Staples
Floor
INSTALLATION OF SCREW ATTACHMENT DUCT CONNECTOR (7990 SERIES)
1. Make floor cut out as shown in Figure 5.
2. Determine the depth of the floor cavity from the surface of the floor to the top of the supply air duct and select the appropriate duct connector from the chart.
3. Place locating bracket (supplied with the duct connector) to the back edge of the floor opening. See Figure 6.
FIGURE 4: Duct Connector Dimensions (7990 Series)
FIGURE 6: Duct Connector Screw Attachment (7990 Series)
4. Apply a water based duct sealant to the 1/2" supply duct attach­ment flange of the duct connector.
5. Determine which of the four positions the duct connector best cen­ters over the supply duct and insert it through the floor cutout.
6. When properly aligned with the supply duct, secure the duct con­nector to the floor with nails, flat head screws or staples.
7. Use screws as required to secure duct connector to supply duct.
8. Cut out the opening to the supply duct. If sealant was not used, the installer should tape the mating flanges to provide a good air seal.
NOTE: Duct sealant and tape must be classified as meeting HUD Stan­dard 3280.715, U.L. Standard 181A.
INSTALLATION OF TAB ATTACHMENT DUCT CONNECTOR (7990 SERIES)
1. Make floor cut out as shown in Figure 5.
2. Determine the depth of the floor cavity from the surface of the floor to the top of the supply air duct and select the appropriate duct connector from the chart.
3. Place locating bracket (supplied with the duct connector) to the rear of the floor area for the furnace. See Figure 7.
FIGURE 5: Recommended Floor Cut-out (7990 Series)
4 Johnson Controls Unitary Products
FIGURE 7: Duct Connector Tab Attachment (7990 Series)
266180-BIM-B-0209
FURNACE DOOR
FURNACE DOOR
PERPENDICULAR LAYOUT
PARALLEL LAYOUT
Furnace Seated Against the Locator Bracket
Secure Furnace to Floor with Two Nails or Screws
Hanger Angle
Screw x 2
Casing
4. Determine which of the four positions the duct connector best cen­ters over the supply duct and insert it through the floor cutout.
5. Mark cut-out location on the supply duct and remove the duct con­nector.
6. Cut out the opening to the supply duct.
7. Bend tabs down through and back up under the supply duct.
8. Secure the duct connector to the floor with nails, flat head screws or staples.
The duct connector is designed for use on ducts down to 12" in width. When using the connector on smaller width ducts, there will not be suffi­cient clearance to bend the tabs on two sides of the duct connector.
In such cases the tabs may be attached to the sides of the duct by using sheet metal screws or other suitable fasteners. Holes for sheet metal screws are provided in three (3) tabs on each side of the duct connector. If more than 3 tabs need to be used to provide a more secure and air tight connection, the remaining tabs can also be fas­tened to the duct with screws after drilling the required screw holes.
PARALLEL DUCT SYSTEM
The EB Duct Connector Insert 37323716001 may be used on EB Series Electric Furnaces where the duct system runs parallel to the fur­nace. See Figure 8. The EB Duct Connector Insert should not be used if the duct system runs perpendicular to the furnace or if the duct system extends only one direction from the furnace.
The Duct Connector Insert cannot be used with 1” and 2” Duct Connec­tors (7990-6011, 7990-6021, 7990-6211, and 7990-6221).
Follow Accessory Kit Installation Instruction 035-20632-001 provided with the Duct Connector Insert.
INSTALLATION OF THE FURNACE
1. Remove the front panels and set the furnace onto the duct con­nector. Slide it back until the rear of the unit engages the locator bracket.
2. Secure the front of the furnace with two screws at the mounting holes provided. See Figure 9.
3. Secure the top of the furnace to a structural member using screw through the strap at the top of the furnace. Strap may be moved to any of the holes located along the top back of the furnace. Installer may provide an equivalent method, such as screws through the casing side.
FURNACE CONVERSION TO UPFLOW APPLICATION
Upflow furnace conversion is easily accomplished by following the steps listed below:
Provide adequate clearance for servicing:
1. Before Conversion, locate the furnace conveniently away from wall facing or partitions to permit easy removal and installation of components.
2. Two (2) feet of space must be available in front of furnace for future servicing (blower or element removal, furnace removal, etc.).
3500-5451* Adapter Box and/or 3500-7211* Upflow Flange Plate Kit are needed prior to following steps below:
1. Assemble the 3500-5451 filter box per instructions provided with kit.
2. Remove furnace panel.
3. Remove air filter.
4. Remove strap on the top of the unit, saving the screw and strap for later use.
5. Turn entire unit upside-down, so the filter box is on the floor.
6. Remove two (2) screws that are on the front of the unit at the top. Obtain front panel hanger angle from the upflow kit 3500-7211*. Secure the hanger angle with two (2) screws removed from the furnace casing See Figure 10.
FIGURE 8: Duct System Configuration
FIGURE 9: Installation of Furnace
Johnson Controls Unitary Products 5
FIGURE 10: Hanger Angle Attachment
7. Attach the strap that was removed in Step 4 to the top, side or back of the furnace.
8. Install the duct flange plate on top of the inverted furnace as shown in Figure 11.
9. If installing a POS, Standard or Deluxe Air Systems, proceed to Step 10. Optional start collar for the Economy POS system shipped with 3500-7211* can be used for blend air flex duct installation. Punch the lineset knockout out and position the start collar over it. Duct connector edge can be pushed under the casing flange and screws provided can be used to capture the other end of duct con­nector. Secure collar to top of furnace.
266180-BIM-B-0209
Flange Plate (Mounted with screws
EB Series (Upflow Furnace)
Blend Air Start Collar
Lineset Knockout
Use Blunt Screws Here
10. Flange plate shipped with 3500-7211* is mounted to the furnace with eight (8) screws provided. Two (2) blunt screws are for the holes in the front of the furnace. See Figure 11.
11. If upflow adapter box kit 3500-5451* is not used, then our optional filter bracket is provided with 3500-7211* kit. This filter bracket maybe used to retain filter inside its original location in the furnace.
12. Secure the top of the furnace to a structural member using screws and the strap on top of the furnace. The mobile home manufac­turer may provide an equivalent strap, if required, to secure the furnace.
13. If excessive movement is expected, then some blower support is recommended.
WIRING
Furnace wiring is complete except for the power supply and the thermo­stat wires. See wiring diagrams (Figures 16-21) for wire and fuse size. See Table 2 for ground wire sizes. Thermostat wires connect through side of furnace and should also be no smaller than 22 gauge. Power wires can enter through the side of the unit or through the auxiliary entrance, located in the bottom of the unit. (See Figure 1). When bring­ing wiring through the bottom of the furnace, cable connectors must be installed to hold wiring in place and to relieve any strain on the wiring. These connectors will also serve as a seal between the furnace and the floor. Thus, additional sealing is not required.
Refer to the National Electrical Code, Canadian Electrical Code and local codes for wiring material requirements.
NOTE: The furnaces are equipped with either one or two 60 amp circuit breakers. These circuit breakers protect the wiring inside of the furnace in the event of a short circuit. Additionally, these breakers provide a means of disconnecting the power to the unit. The circuit breakers in the furnace are not meant to protect the branch circuit wiring between the furnace and the home's breaker panel. General wire and breaker sizes are shown in Table 2. If sheathed cable is used, refer to National Electrical Code, Canadian Electrical Code and local codes for addi­tional requirements concerning supply circuit wiring. Electrical Data can be found in Table 4.
IMPORTANT: All installation on field wiring must be rated at 60ºC or higher.
Models for EB23C, EB20C, EB17C and EB15C may be connected to a single or dual branch circuit.
These units are shipped from the factory set up for dual power supply connections. For single power supply connections, jumper bars (P/N 3500-378P*) are required and are available from the factory. EB12C is factory shipped with jumper bars in place. See Figure 12.
FIGURE 11: Blower Bracket and Duct Flange Attachment
TABLE 2:
Wiring Requirements
MODELS EB23C* EB20C* EB17C* EB15C* EB12C EB10C
Single Branch Circuit Service 2 Leads + 1 Ground CKT#1
Nominal Circuit Load - Amps 94.0 84.0 70.7 64.0 50.7 44.0 Minimum Wire Size (90ºC) #2 #3 #4 #4 #6 #8 Minimum Wire Size (75ºC) #1 #2 #3 #4 #6 #6 Minimum Wire Size (60ºC) #0 #1 #2 #3 #4 #6 Ground Wire Size + #6 #6 #8 #8 #8 #10 Max. Fuse (or C.B.) - Amps 125 110 90 80 70 60 Dual Branch Circuit Service CKT #1 CKT #2 CKT #1 CKT #2 CKT #1 CKT #2 CKT #1 CKT #2 Branch Circuit Load - Amps 47.3 46.7 44.0 40.0 47.3 23.4 44.0 20.1 Branch Circuit Min. - Amps 59.2 58.4 55.0 50.0 59.2 29.3 55.0 25.2 Minimum Wire Size (90ºC) #6 #6 #8 #8 #6 #10 #8 #10 Minimum Wire Size (75ºC) #6 #6 #6 #8 #6 #10 #6 #10 Minimum Wire Size (60ºC) #4 #4 #6 #6 #4 #10 #6 #10 Ground Wire Size + #10 #10 #10 #10 #10 #10 #10 #10 Max. Fuse (or C.B.) - Amps 60 60 60 50 60 30 60 30
APPROVED
* Requires Jumper Bars (P/N 3500-378P) - Dual Supply for U.S. Only. + Refer to National Electrical Code. Table 250-95 for Non-Sheathed Conductor Ground Wire.
NOT
6 Johnson Controls Unitary Products
266180-BIM-B-0209
Sequencers
Circuit Breakers
Thermostat Wires
Blower Relay
Transformer
Limit Switches
Ground Lugs
3500-378P* Jumper Bars (For Single Branch Circuit Service)
NOTE:
As Shipped, the Jumper Bar Assembly is Set-up for Bottom Entry. For Side Entry, the Top Lug can be Removed and Re-positioned, as Shown, to Provide Proper Wire Bending Clearances.
TABLE 3:
EB Series Blower Performance
Static Pressure (inches of w.c.) 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
Low Speed - Heating Speed
Models EB10, 12, 15
Medium Speed - Heating Speed
Models EB17, 20, 23
CFM (STD. Air) 945 936 936 924 915 889 870 813 705
CFM (STD. Air) 1160 1145 1145 1140 1129 1109 1073 1027 935
Medium High - with A-Coil in place CFM (STD. Air) 1340 1317 1290 1252 1208 1158 1095 1021 876
High - with A-Coil in place CFM (STD. Air) 1573 1534 1490 1435 1369 1309 1237 1135 1019
TABLE 4:
Electrical Data
MODEL NUMBER EB23C EB20C EB17C EB15C EB12C EB10C
D.O.E. Output
OUTPUT
CAPACITY
Element Capacity
@ 240 VAC
240 VAC
60 Hz.
1 Phase
230 VAC
60 Hz.
1 Phase
220 VAC
60 Hz.
1 Phase
BTU 77,000 67,000 56,000 51,000 39,000 34,000
kW 22.6 19.6 16.4 15.0 11.4 10.0
BTU 71,000 61,000 52,000 47,000 36,000 31,000
kW 20.8 17.9 15.2 13.8 10.6 9.1
BTU 65,000 57,000 48,000 43,000 33,000 29,000
kW 19.1 16.7 14.1 12.6 9.7 8.5 kW 21.6 19.2 16.0 14.4 11.2 9.6
Amps 90.0 80.0 66.7 60.0 46.7 40.0
Motor Amps @ 240 V. 4.0 Maximum
Circuit Load Amps
@ 240 V.
CKT 1 47.3 44.0 47.3 44.0 CKT 2 46.7 40.0 23.4 20.0 NA NA
50.7
1
44.0
Casing or cabinet must be permanently grounded in accordance with National Electrical Code or other applicable codes.
1. Approved for Single Branch Circuit Service Only.
1
FIGURE 12: Control Box
Johnson Controls Unitary Products 7
266180-BIM-B-0209
Circuit Breakers
Electric Panel
Field Wiring Protective Shield
BLOWER
Cooling
Thermostat
Heating
Thermostat
To
Air Conditioner
To
Furnace
Double Pole
Double Throw Switch
DELUXE
BLEND AIR
II
FRESH AIR
OFF
AUTO
ALARM
RED
RED
WHITE
WHITE
GREEN
GREEN
BLACK
BLACK
BLACK
RED
WHITE
GREEN
YELLOW
WIRES FROM FURNACE
NOT FACTORY
INSTALLED
STANDARD OR DELUXE
BLEND AIR CONTROL BOX
THERMOSTAT WIRING SCHEMATIC FOR: BLEND AIR AND FURNACE
The EB*C* Furnaces are A/C ready.
All furnaces installations should include a minimum of four conductor thermostat
wiring to accommodate future air conditioning installations.
Four-conductor wire is required for thermostat connection. Attach the 4 low voltage wires extending from the control box as follows:
RED RED WHITE WHITE GREEN GREEN BLACK
YELLOW
1. wire from Furnace to thermostat wire.
2. wire from Furnace to thermostat wire.
3. wire from Furnace to thermostat wire.
4. wire from Furnace to condensing unit contactor.
5. Thermostat wire to condensing unit contactor.
For personal safety be sure to turn the electrical power OFF at the household service box and at the furnace circuit breakers before attempting any service or maintenance operations. Homeowners should never perform any maintenance which requires opening electric box door. Furnace is equipped with a protective shield over field wiring con­nection. When field wiring is completed, shield must be replaced to prevent hazard of electrical shock when using furnace disconnect. (See Figure 13.)
closely regulate average room air, preferably, where there is air move­ment back to furnace. Care should be used to locate thermostat away from hot air discharge openings, lights, etc. Locating height of thermo­stat is important. Thermostat should be located 52” to 66” (132 - 167.6 cm) above the floor. This is sometimes called the comfort zone.
If a condenser with its own Transformer shares a Heat/Cool Thermostat with this furnace, use a thermostat with isolating contacts to prevent interconnection of Class II 24 Volt Systems.
Cycle furnace using the thermostat to make sure it will operate cor­rectly.
Maintenance and operating instructions are in the customer envelope accompanying the furnace. Give the customer envelope to the home owner.
When using separate thermostats, a thermostat interlock system must be provided to prevent simultaneous operation of the furnace and air conditioner. Simultaneous operation can result in coach overheating, equipment damage and energy waste. (See Figures 14 and 15.)
Do not connect Yellow wire to thermostat until an outdoor unit is installed.
FIGURE 13: Field Wiring Shield
SECTION V: THERMOSTAT INSTALLATION
The adjustable heat anticipator in the thermostat is pre-set at 0.4 Amps. This setting should be checked at the time of installation.
In some cases the thermostat may be a “self-setting" type in which case no amp setting will be found on the thermostat, eliminating the need for any field adjustment.
Thermostat should be located on an inside wall in an open area to more
FIGURE 15: Thermostat Wiring
8 Johnson Controls Unitary Products
FIGURE 14: Thermostat Wiring
266180-BIM-B-0209
SECTION VI: OPTIONAL AIR CONDITIONING ACCESSORIES
Failure to install this insulation and coil shelf kit could result in damage to equipment and/or personal injury. Liability and war­ranty from the manufacturer could also be void.
This furnace is already equipped with a blower and control system to add-on air conditioning and heat pump. Insulation and coil shelf kit (3500-8941* for downflow or 3500-8961* for upflow) must be installed when adding on such remote air conditioning systems.
HIGH PERFORMANCE BLOWER ACCESSORY PACK­AGE
All areas around the line sets, drain hoses and other openings in the coil shelf should be sealed air tight. Use some moldable com­pound or caulking to seal the area. Failure to do so may result in loss of performance and premature compressor failure.
All EB furnaces are equipped with a blower and control system to add­on air conditioning and heat pumps to specified sizes. If the require­ment is to achieve more air flow or cooling than specified, then the blower inside the furnace has to be replaced with an accessory blower package 3500-7901*. This accessory blower package would deliver air conditioning up to 5-tons, and heat pump up to 4-tons. Accessory pack­age (3500-7901*) includes blower, insulation, coil shelf, trap, clamps, etc. Please refer to the installation instructions packed with the acces­sory package for more information.
Johnson Controls Unitary Products 9
266180-BIM-B-0209
3A
LINE
LOAD
2
4
5
6
1
3
*
NOTE:
IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT MUST BE REPLACED. IT MUST BE REPLACED WITH TYPE 105°C THERMOPLASTIC OR ITS EQUIVALENT. FACTORY WIRING SHOWN SOLID. FIELD WIRING SHOWN BROKEN.
MODEL: EB10C
4-SPEED BLOWER EB SERIES FURNACES
BLEND AIR CONTROL BOX
HEAT/COOL
T’STAT
COND. UNIT
CONTACTOR
MOTOR
TRANSFORMER
FUSE
BLOWER RELAY
2 SPADE (INSUL.) TERMINALS USED WHEN CHANGING SPEEDS
SEQUENCER
CIRCUIT #1 BREAKER
ELEMENTS
LIMIT SWITCHES
GND.
LUG
240 VAC.
60 Hz
1 PHASE
SINGLE BRANCH CIRCUIT SERVICE
R
R
H2H1M3
M4M1M2
60 AMP
YEL
YEL
ORG
ORG
BLU
YEL
YEL
YEL
GRN
ORG
YEL
BLK
BLK
BLK
RED RED
WHT
GRN
WHT
RED
BLK
G W
RH
Y
BRN
ORG
CAPACITOR
BLU-MED. HIGH SP
.
YEL-MED. LOW
SP.
BLK-COOLING SP.
RED-HEATING SP.
ORG-COMMON.
D.O.E. OUTPUT CAPACITY - BTU
34,000
MAX. MOTOR-FLA
4.0 SINGLE BRANCH CIRCUIT SERVICE
2 LEADS + 1 GROUND
NOMINAL CIRCUIT LOAD-AMPS
44.0 WIRE SIZE (75° C) COPPER WIRE SIZE (60° C) COPPER
#6 #6
MAX. FUSE SIZE (OR CB) - AMPS
60
240 VAC - 60 Hz - 1 PHASE
WIRING MUST CONFORM TO LOCAL CODES APPROVED FOR CU CONDUCTORS ONLY.
L
L
3A
LINE
LOAD
2
4
5
6
1
3
*
MODEL: EB12C
4-SPEED BLOWER EB SERIES FURNACES
BLEND AIR CONTROL BOX
HEAT/COOL
T’S TAT
COND. UNIT
CONTACTOR
MOTOR
TRANSFORMER
FUSE
BLOWER RELAY
2 SPADE (INSUL.)TERMINALS USED WHEN CHANGING SPEEDS
SEQUENCER
CIRCUIT #1 BREAKER
GND. LUG
240 VAC.
60 Hz
1 PHASE
SINGLE BRANCH CIRCUIT SERVICE
R
R
H2H1M3
M4
M1
M2
60 AMP
YEL
BLK
BLU
YEL
RED
YEL
ORG
YEL
BLK
BLK
BLK
RED RED
WHT
GRN
WHT
RED
BLK
G
W
RH
Y
BRN
ORG
CAPACITOR
BLU-MED. HIGH SP
.
YEL-MED. LOW
SP.
BLK-COOLING SP.
RED-HEATING SP.
ORG-COMMON.
RED
D.O.E. OUTPUT CAPACITY - BTU
39,000
MAX. MOTOR-FLA
4.0 SINGLE BRANCH CIRCUIT SERVICE
2 LEADS + 1 GROUND
NOMINAL CIRCUIT LOAD-AMPS
50.7 WIRE SIZE (75° C) COPPER WIRE SIZE (60° C) COPPER
#6 #4
MAX. FUSE SIZE (OR CB) - AMPS
70
240 VAC - 60 Hz - 1 PHASE
GRN
60 AMP
CIRCUIT #2 BREAKER
JUMPER BARS
NOTE:
IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT MUST BE REPLACED. IT MUST BE REPLACED WITH TYPE 105°C THERMOPLASTIC OR ITS EQUIVALENT. FACTORY WIRING SHOWN SOLID. FIELD WIRING SHOWN BROKEN.
WIRING MUST CONFORM TO LOCAL CODES APPROVED FOR CU CONDUCTORS ONLY.
ORG
L
L
ELEMENTS
LIMIT SWITCHES
SECTION VII: WIRING DIAGRAMS
FIGURE 16: EB10C Wiring Diagram
FIGURE 17: EB12C Wiring Diagram
10 Johnson Controls Unitary Products
266180-BIM-B-0209
3A
LINE
LOAD
2
4
5
6
1
3
*
MODEL: EB15C
4-SPEED BLOWER EB SERIES FURNACES
BLEND AIR CONTROL BOX
HEAT/COOL
T’STAT
COND. UNIT
CONTACTOR
MOTOR
TRANSFORMER
FUSE
BLOWER RELAY
2 SPADE (INSUL.) TERMINALS USED WHEN CHANGING SPEEDS
SEQUENCER
CIRCUIT #1 BREAKER
ELEMENTS
LIMIT SWITCHES
GND. LUG
CIRCUIT 1
240 VAC.
60 Hz
1 PHASE
DUAL BRANCH CIRCUIT SERVICE
R
R
H4
H3
M5
M6
M1 M2
YEL
YEL
ORG
BLK
BLU
YEL
YEL
YEL
ORG
YEL
BLK
BLK
BLK
RED
RED
WHT
GRN
WHT
RED
BLK
G
W
RH
Y
BRN
ORG
CAPACITOR
BLU-MED. HIGH SP.
YEL-MED. LOW SP.
BLK-COOLING SP
.
RED-HEATING SP.
ORG-COMMON.
NOTE:
IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT MUST BE REPLACED. IT MUST BE REPLACED WITH TYPE 105°C THERMOPLASTIC OR ITS EQUIVALENT. FACTORY WIRING SHOWN SOLID. FIELD WIRING SHOWN BROKEN.
M5
M6
H2
H1
WHT
BLK
R
ORG
RED
RED
60 AMP
60 AMP
CIRCUIT #2 BREAKER
CIRCUIT 2
240 VAC.
60 Hz
1 PHASE
GND. LUG
240 VAC.
60 Hz
1 PHASE
SINGLE BRANCH CIRCUIT SERVICE
CIRCUIT #1 BREAKER
CIRCUIT #2 BREAKER
60 AMP
60 AMP
WIRING MUST CONFORM TO LOCAL CODES APPROVED FOR CU CONDUCTORS ONLY.
4 LEADS + 2 GROUNDS CKT #1 - CKT #2
DUAL BRANCH CIRCUIT SERVICE
BRANCH CKT. LOAD-AMPS BRANCH CKT. MIN.AMPACITY WIRE SIZE (75° C) COPPER WIRE SIZE (60° C) COPPER MAX. FUSE SIZE (OR CB) - AMPS
D.O.E. OUTPUT CAPACITY - BTU
51,000
MAX. MOTOR-FLA
4.0 2 LEADS + 1 GROUND
NOMINAL CIRCUIT LOAD-AMPS
64.0 WIRE SIZE (75° C) COPPER WIRE SIZE (60° C) COPPER
#4
#3 MAX. FUSE SIZE (OR CB) - AMPS
80
240 VAC - 60 Hz - 1 PHASE
44
20.1
55
25.2 #6 #10 #6 #10
60
30
GND. LUG
REQUIRES JUMPER BARS (P/N 3500-378/*)
SINGLE BRANCH CIRCUIT SERVICE
GRN
L
L
L
3A
LINE
LOAD
2
4
5
6
1
3
*
MODEL: EB17C
4-SPEED BLOWER EB SERIES FURNACES
BLEND AIR CONTROL BOX
HEAT/COOL
T’S TAT
COND. UNIT
CONTACTOR
MOTOR
TRANSFORMER
FUSE
BLOWER RELAY
2 SPADE (INSUL.) TERMINALS USED WHEN CHANGING SPEEDS
SEQUENCER
CIRCUIT #1 BREAKER
ELEMENTS
LIMIT SWITCHES
GND. LUG
CIRCUIT 1
240 VAC.
60 Hz
1 PHASE
DUAL BRANCH CIRCUIT SERVICE
R
R
H4
H3
M5
M6
M1 M2
YEL
YEL
BLK
BLU
YEL
YEL YEL
ORG
YEL
BLK
BLK
BLK
RED
RED
WHT
GRN
WHT
RED
BLK
G W
RH
Y
BRN
ORG
CAPACITOR
BLU-MED. HIGH SP.
YEL-MED. LOW SP
.
BLK-COOLING
SP.
RED-HEATING SP.
ORG-COMMON.
M3
M4
H2
H1
WHT
BLK
R
ORG
RED
RED
60 AMP
CIRCUIT #2 BREAKER
CIRCUIT 2
240 VAC.
60 Hz
1 PHASE
GND. LUG
240 VAC.
60 Hz
1 PHASE
SINGLE BRANCH CIRCUIT SERVICE
CIRCUIT #1 BREAKER
CIRCUIT #2 BREAKER
60 AMP
60 AMP
60 AMP
ORG
GRN
WIRING MUST CONFORM TO LOCAL CODES APPROVED FOR CU CONDUCTORS ONLY.
NOTE:
IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT MUST BE REPLACED. IT MUST BE REPLACED WITH TYPE 105°C THERMOPLASTIC OR ITS EQUIVALENT. FACTORY WIRING SHOWN SOLID. FIELD WIRING SHOWN BROKEN.
GND. LUG
4 LEADS + 2 GROUNDS CKT #1 - CKT #2
DUAL BRANCH CIRCUIT SERVICE
BRANCH CKT. LOAD-AMPS BRANCH CKT. MIN.AMPACITY WIRE SIZE (75° C) COPPER WIRE SIZE (60° C) COPPER MAX. FUSE SIZE (OR CB) - AMPS
D.O.E. OUTPUT CAPACITY - BTU
56,000
MAX. MOTOR-FLA
4.0 2 LEADS + 1 GROUND
NOMINAL CIRCUIT LOAD-AMPS
70.7 WIRE SIZE (75° C) COPPER WIRE SIZE (60° C) COPPER
#3
#2 MAX. FUSE SIZE (OR CB) - AMPS
90
240 VAC - 60 Hz - 1 PHASE
47.3 23.4
59.2
29.3 #6 #10 #4 #10
60
30
SINGLE BRANCH CIRCUIT SERVICE
REQUIRES JUMPER BARS (P/N 3500-378/*)
15
L
L
L
FIGURE 18: EB15C Wiring Diagram
FIGURE 19: EB17C Wiring Diagram
Johnson Controls Unitary Products 11
FIGURE 20: EB20C Wiring Diagram
3A
LINE
LOAD
2
4
5
6
1
3
*
MODEL: EB20C
4-SPEED BLOWER EB SERIES FURNACES
BLEND AIR CONTROL BOX
HEAT/COOL
T’S TAT
COND. UNIT
CONTACTOR
MOTOR
TRANSFORMER
FUSE
BLOWER RELAY
2 SPADE (INSUL.)TERMINALS USED WHEN CHANGING SPEEDS
SEQUENCER
CIRCUIT #1 BREAKER
ELEMENTS
LIMIT SWITCHES
GND. LUG
CIRCUIT 1
240 VAC.
60 Hz
1 PHASE
DUAL BRANCH CIRCUIT SERVICE
R
R
H4
H3
M7
M8
M3
M4
YEL
YEL
BLK
BLU
YEL
YEL YEL
ORG
YEL
BLK
BLK
BLK
RED
RED
GRN
WHT
RED
BLK
G W
RH
Y
BRN
ORG
CAPACITOR
BLU-MED. HIGH SP.
YEL-MED. LOW
SP
.
BLK-COOLING
SP.
RED-HEATING SP.
ORG-COMMON.
H2
H1
WHT
BLK
R
RED
CIRCUIT #2 BREAKER
CIRCUIT 2
240 VAC.
60 Hz
1 PHASE
GND. LUG
240 VAC.
60 Hz
1 PHASE
SINGLE BRANCH CIRCUIT SERVICE
CIRCUIT #1 BREAKER
CIRCUIT #2 BREAKER
60 AMP
GND. LUG
WIRING MUST CONFORM TO LOCAL CODES APPROVED FOR CU CONDUCTORS ONLY.
NOTE:
IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT MUST BE REPLACED. IT MUST BE REPLACED WITH TYPE 105°C THERMOPLASTIC OR ITS EQUIVALENT. FACTORY WIRING SHOWN SOLID. FIELD WIRING SHOWN BROKEN.
4 LEADS + 2 GROUNDS CKT #1 - CKT #2
DUAL BRANCH CIRCUIT SERVICE
BRANCH CKT. LOAD-AMPS BRANCH CKT. MIN.AMPACITY WIRE SIZE (75° C) COPPER WIRE SIZE (60° C) COPPER MAX. FUSE SIZE (OR CB) - AMPS
D.O.E. OUTPUT CAPACITY - BTU
67,000
MAX. MOTOR-FLA
4.0 2 LEADS + 1 GROUND
NOMINAL CIRCUIT LOAD-AMPS
84.0 WIRE SIZE (75° C) COPPER WIRE SIZE (60° C) COPPER
#2
#1 MAX. FUSE SIZE (OR CB) - AMPS
110
240 VAC - 60 Hz - 1 PHASE
44.0 40 55
50 #6 #8 #6 #6
60 50
SINGLE BRANCH CIRCUIT SERVICE
RED RED
M5
M6
15
M1
M2
RED
R
BLK
60 AMP
60 AMP
60 AMP
GRN
WHT
ORG
ORG
L
L
L
L
REQUIRES JUMPER BARS (P/N 3500-378/*)
WIRING MUST CONFORM TO LOCAL CODES APPROVED FOR CU CONDUCTORS ONLY.
NOTE:
IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT MUST BE REPLACED. IT MUST BE REPLACED WITH TYPE 105°C THERMOPLASTIC OR ITS EQUIVALENT. FACTORY WIRING SHOWN SOLID. FIELD WIRING SHOWN BROKEN.
4 LEADS + 2 GROUNDS CKT #1 - CKT #2
DUAL BRANCH CIRCUIT SERVICE
BRANCH CKT. LOAD-AMPS BRANCH CKT. MIN.AMPACITY WIRE SIZE (75° C) COPPER WIRE SIZE (60° C) COPPER MAX. FUSE SIZE (OR CB) - AMPS
D.O.E. OUTPUT CAPACITY - BTU
77,000
MAX. MOTOR-FLA
4.0 2 LEADS + 1 GROUND
NOMINAL CIRCUIT LOAD-AMPS
94.0 WIRE SIZE (75° C) COPPER WIRE SIZE (60° C) COPPER
#1
#0 MAX. FUSE SIZE (OR CB) - AMPS
125
240 VAC - 60 Hz - 1 PHASE
47.3
46.7
59.2 58.4 #6 #6 #4 #4
60 60
SINGLE BRANCH CIRCUIT SERVICE
REQUIRES JUMPER BARS (P/N 3500-378/*)
3A
LINE
LOAD
2
4
5
6
1
3
*
MODEL: EB23C
4-SPEED BLOWER EB SERIES FURNACES
BLEND AIR CONTROL BOX
HEAT/COOL
T’S TAT
COND. UNIT CONTACTOR
MOTOR
TRANSFORMER
FUSE
BLOWER RELAY
2 SPADE (INSUL.)TERMINALS USED WHEN CHANGING SPEEDS
SEQUENCER
CIRCUIT #1 BREAKER
ELEMENTS
LIMIT SWITCHES
GND. LUG
CIRCUIT 1
240 VAC.
60 Hz
1 PHASE
DUAL BRANCH CIRCUIT SERVICE
R
R
H4
H3
M7
M8
M3
M4
YEL
YEL
BLK
BLU
YEL YEL
ORG
YEL
BLK
BLK
RED
RED
GRN
WHT
RED
BLK
G W
RH
Y
BRN
ORG
CAPACITOR
BLU-MED. HIGH SP.
YEL-MED. LOW
SP.
BLK-COOLING SP
.
RED-HEATING SP.
ORG-COMMON.
H2
H1
WHT
BLK
R
RED
CIRCUIT #2 BREAKER
CIRCUIT 2
240 VAC.
60 Hz
1 PHASE
GND. LUG
240 VAC.
60 Hz
1 PHASE
SINGLE BRANCH CIRCUIT SERVICE
CIRCUIT #1 BREAKER
CIRCUIT #2 BREAKER
GND. LUG
RED
RED
M5
M6
15
M1
M2
RED
R
BLK
YEL
ORG
ORG
60 AMP
60 AMP
60 AMP
60 AMP
BLK
GRN
WHT
L
L
L
L
FIGURE 21: EB23C Wiring Diagram Subject to change without notice. Printed in U.S.A. 266180-BIM-B-0209
Copyright © 2009 by Johnson Controls, Inc. All rights reserved. Supersedes: 266180-BIM-A-0607
Johnson Controls Unitar y Prod uc ts
5005 York Drive
Norman, OK 73069
Loading...