Coleman DB70 Owner's Manual

READ THIS MANUAL CAREFULLY!
Provincial / Municipal governments have different regulations pertaining to owning and operating an off-road vehicle, learn the regulations in your area.
Model: 125DX
Always wear a helmet it could save your life!
Never allow any child under the age of 16 to operate this Dirt Bike without continual adult supervision.
READ THIS MANUAL CAREFULLY!
POWERSPORTS
(888) 405-8725 Coleman Powersports 364 S Smith Rd. Tempe, AZ. 85281
Always wear a Helmet, it could save your life!
Provincial / Municipal governments have different regulations pertaining to owning and operating an off-road vehicle, learn the regulations in your area.
www.colemanpowered.com
OWNER’S MANUAL
Model DB70
REV# 042115
Congratulations on your purchase of a Coleman Powersports Dirt Bike. This Owner’s/Operator’s manual will provide information regarding safe operation, operational instructions, maintenance and care. Fully under­standing this manual and following all of the instructions herein will provide the knowledge needed to have safe and enjoyable Dirt Bike operation.
For questions regarding operation and maintenance of this Dirt Bike, please call Coleman Powersports toll free 888-405-8725 or go to colemanpowered.com
Children differ in skills, physical abilities, and judgement. Some children may not be able to operate a Dirt Bike safely. Parents should supervise their child’s use of the Dirt Bike at all times. Parents should permit contin­ued use only if they determine that the child has the ability to operate the Dirt Bike safely.
THIS DIRT BIKE IS NOT A TOY AND COULD BE HAZARDOUS TO OPERATE.
Reading the Owner’s/ Operator’s Manual
It is important this manual is read from cover to cover carefully by the Dirt Bike owner and all operators. Parents should review the manual carefully
with their children. Never allow anyone to operate the Dirt Bike without rst
reading and understanding the Owner’s/Operator’s manual.
This Owner’s/ Operator’s manual should be a permanent part of the Dirt Bike and should remain with the vehicle at all times. The manual should also remain with the vehicle if sold.
To the Owner
Safety - Notice to parents
This manual is based on the latest product information available at the time of publication. Coleman Powersports has a policy of continually im­proving its products. Due to improvements, or other changes, there may be some discrepancies. We reserve the right to make product changes at any time, without notice and without incurring any obligation to make the same or similar changes to vehicles previously built or sold.
The engine exhaust from this Dirt Bike contains chemicals known to the state of California to cause can­cer, birth defects or other reproduc­tive harm.
!
WARNING
TABLE OF CONTENTS
CHAIN AND SPROCKET INSP............ 27
INSPECTION........................... 27
TENSION AND ADJUSTMENT..... 27
CLEANING AND LUBRICATION.. 27
TIRES.............................................. 28
TIRE PRESSURES.................. 28
TIRE SIZE.............................. 28
REPLACING........................... 28
STORAGE............................................. 29
WASHING THE DIRT BIKE..................... 30
TRANSPORTING................................... 30
TROUBLE SHOOTING............................ 31
SPECIFICATIONS.................................. 32
ELECTRIC DIAGRAM............................. 33
FRAME AND ENGINE NUMBER
LOCATION........................................... 34
EMISSION CONTROL SYSTEM
WARRANTY.......................................... 35
COLEMAN POWERSPORTS
WARRANTY............................................. 2
IMPORTANT SAFETY AND NOTATION
INFORMATION.........................................4
LABEL LOCATIONS..................................5
WARNING LABELS............................ 6
SAFETY ....................................................7
DESCRIPTION AND PART LOCATIONS.8 DESCRIPTION AND PART FUNCTIONS.9
RIGHT HAND BRAKE LEVER............ 9
RIGHT THROTTLE GRIP.................... 9
ENGINE STOP SWITCH..................... 9
ELECTRIC START BUTTON................9
FOOTBRAKE LEVER...........................10
IGNITION KEY.....................................10
CHOKE LEVER....................................10
FUEL VALVE..................................... 11
FUEL CAP......................................... 11
FUEL AND OIL...................................... 12
FUEL................................................ 12
ENGINE OIL...................................... 12
BREAK IN............................................. 13
PRE RIDE INSPECTION.......................... 14
RIDING DIRT BIKE................................ 15
HELMET, EYE PROTECTION AND
PROTECTIVE CLOTHING.................... 15
STARTING THE ENGINE.................... 16
LOAD GUIDLINES............................. 18
AFTER MARKET PARTS.................... 18
MAINTENANCE.................................... 19
MAINTENANCE CHART..................... 20
AIR FILTER....................................... 20
SPARK PLUG................................... 22
ENGINE OIL .................................... 23
CHECKING............................ 23
CHANGING........................... 23
IDLE SPEED ADJUSTMENT............... 24
THROTTLE CABLE ADJUSTMENT..... 24
BRAKES........................................... 25
FRONT BRAKE , HAND LEVER. 25 REAR BRAKE., FOOT LEVER... 25
FUEL HOSE INSPECTION................. 26
VALVE CLEARANCE......................... 26
1
The Warranty Coleman Powersports offers the following warranty to the initial purchaser
of this new Coleman Powersports product. The initial purchaser is dened as the rst person to purchase a new Coleman Powersports product from
an Authorized Retailer of Coleman Powersports products.
The limited warranty period for this product is 90 days from the date of purchase shown on the original sales receipt.
What is a Defect? The Product is warranted to be free from manufacturing defects in material and workmanship for a period of 90 days from the date of purchase shown on the sales receipt. During this period of time Coleman Powersports will, at its option, either repair or replace any original Coleman Powersports part which is covered by this warranty and is proven to be defective in workman­ship or material.
To qualify for this warranty the part:
1. Must have been purchase from Coleman Powersports or from an authorized Coleman Powersports Retailer.
2. This warranty does not apply to any vehicle which is used in competition or used in a manner not consistent with the normal and proper intended use for the vehicle. This vehicle is not intended for rental or commercial use.
Who Can Perform Repairs Under this Warranty? Repairs under this warranty should be performed by an authorized Coleman Powersports retailer or comparable servicing dealer.
How to get service under this warranty To get warranty service call Coleman Powersports at 888-405-8725 for the location of your local servicing retailer / dealer. Please do not return the product to the retailer where the product was purchased unless instructed to do so by Coleman Powersports The retailer of this product does not make any warranty of its own and has no authority to implement this war­ranty on behalf of Coleman Powersports without the approval of Coleman Powersports A COPY OF YOUR SALES RECEIPT IS REQUIRED FOR WAR­RANTY SERVICE.
COLEMAN POWERSPORTS LIMITED WARRANTY This Warranty is NOT the Emissions Control Warranty Please note this is a general Limited Warranty for this product. It IS NOT an Emissions Control Warranty. Please see the Emissions Control Warranty in this manual for warranties covering Emission components. The Emissions Control Warranty can be found on page 35.
2
What this Warranty Does Not Cover
This warranty does not cover the following
1. Damage due to lack or improper maintenance as described in this manual.
2. Damage which is caused by normal use and not caused by a defect in materials or workmanship.
3. Use of the product which is not consistent with the intended use as described in the operating instructions.
4. Any expendable maintenance item which need replacement or service as part of normal maintenance, unless such items have defects in material or workmanship which cause failure or premature wear.
5. Any product which has been altered or modied in a manner not consis­tent with the original design of the product or in a manner not approved by Coleman Powersports.
7. Damage or failures due to abuse, neglect, or misuse of the product.
Limitations of this Warranty This warranty does not cover and Coleman Powersports disclaims any responsibility for:
1. Loss of time or loss of use of the product.
2. Transportation costs to and from the authorized service center.
3. Other loss or damage to other equipment or personal items.
Length of Implied Warranties Any implied warranties are limited to the duration set forth in this warranty. Coleman Powersports does not make any claim as to the merchantability
or tness for a particular purpose which would extend longer than the
duration of this written warranty.
Check you State Laws as some State Laws do not allow limitations as to the duration of an implied warranty. Some States may also not allow limitation or exclusions based on incidental or consequential damages.
3
To emphasize special important information in the manual, please note the following :
To emphasize important safety information, the word WARNING, with the alert symbol, has special meaning.:
To emphasize important information, the word CAUTION has special meaning.:
To emphasize important information, the word NOTE has special meaning.:
This is the alert symbol. The symbol means ATTENTION!, BE­COME ALERT!,
!
WARNING
Indicates a potential hazard that could result in SEVERE INJURY or DEATH to the operator, bystander
!
CAUTION:
Indicates special precautions that must be taken to avoid damage to the Dirt Bike.
NOTE:
Indicates key information to make procedures easier or clearer to understand.
!
WARNING
The rst part will identify a POTENTIAL HAZARD.
The second part will describe WHAT COULD HAPPEN if the warning or caution is ignored.
The third part will describe HOW TO AVOID THE HAZARD.
CAUTION
or
Coleman Powersports is concerned about the environment and believes in conserving and protecting all natural resources. For this reason , owners should recycle, trade in, or dispose as appropriate, batteries, oil and tires.
Important Safety and Notation Info
This manual is based on the latest product information available at the time of publication. Coleman Powersports has a policy of continually im­proving its products. Due to improvements, or other changes, there may be some discrepancies. We reserve the right to make product changes at any time, without notice and without incurring any obligation to make the same or similar changes to vehicles previously built or sold.
4
IMPORTANT LABELS
LOCATION
1
2
3
5
Warning Labels
WARNING
!
• Study and understand the
owner’s manual before operating this Dirt Bike.
Always wear a DOT certified motorcycle helmet, protective riding gear and eye protection.
• Never operate this Dirt Bike
while under the influence of drugs or alcohol.
WARNING
!
No one under the age of 16 should operate this dirt bike without adult supervision
1
2
3
Cold tire pressure: Front: 28psi ± .5psi (200 ± 3.5kpa) Rear: 32psi ± .5psi (225 ± 3.5kpa)
Maximum weight capacity is 165lbs. (75 kg)
WARNING
!
Check the tires before operating to insure the proper tire pressure. Improperly inflated tires can lead to loss of control which could result in injury or death.
6
Never take drugs or alcohol before or during operating this Dirt Bike.
Never traverse, climb or go down a hill that is too steep. Avoid hills with loose or slippery terrain.
Never attempt wheelies, jumps or any other type of stunts on this Dirt Bike.
Always follow the pre-ride inspection procedures and maintenance procedures located in this manual before use.
Always go slow on terrain that is not familiar, be alert, an obstacle could come up unexpectedly.
Always keep both hands on the handlebars and both feet on the footpegs, doing so will help the operator be ready for unexpected situations.
Never operate this Dirt Bike at
night. Night is dened as 30
minutes before sunrise and 30 minutes after sunset.
All operators under the age of 16 should be supervised continually by an adult. Some children, even though they may be the correct age to operate a Dirt Bike, may not have the coordination or ability to do so safely. It is the parents responsibility to access the childs abilities before allowing the child to continue to ride.
Always wear a certied DOT or
SNELL motorcycle type hel-
met that ts properly, over the
ankle boots, eye protection, gloves, long sleeve shirt and long pants while operating this Dirt Bike.
Never allow a passenger on this Dirt Bike. This Dirt Bike is designed for one operator and no passengers.
Never operate this Dirt Bike on paved surfaces and/or public roads. Pavement may cause the Dirt Bike to become unstable.
Always go slowly and pay attention to unfamiliar terrain. Be alert to changing terrain conditions when operating the Dirt Bike.
SAFETY
7
1. Front Wheel
2. Front Brake Drum
3. Front Fender
4. Front Forks/ Shocks
5. Fuel tank cap
6. Fuel tank
7. Seat
8. Rear Fender
9. Rear Wheel
10. Rear sprocket
11. Drive Chain
12. Kick Stand
13. Ignition Key
14. Choke lever
15. Fuel Valve
16. Rear Wheel
17. Mufer
18. Rear Fender
19. Carburetor
20. Spark Plug
21. Foot Brake lever
22. Oil ll plug
23. Rear Mono Shock
24. Rear brake adjustment
25. Left hand grip
26. Front brake lever
27. Right throttle hand grip
28. ON/OFF switch
1
2
3
4
5
6
7
8
9
10
12
11
13
14
15
16
17
18
19
20
21
2223
24
25
27
28
26
DESCRIPTIONS AND PART LOCATIONS
8
Right hand brake lever (1). Front brakes are applied when the right hand brake lever is pulled toward the hand grip.
Right Throttle Grip (2): The engine speed is regulated by the position of the right throttle grip. Throttle is increased by turning the throttle grip toward the operator. Engine speed is decreased by turning the throttle grip away from the operator.
Engine Stop Switch (3) : Dirt Bike engine can start when the En­gine stop switch is placed in the (on) position. Engine will shut off and the engine will not start when the switch is placed in the (off) position. Note: The key switch located on the side of the dirt bike needs to be placed in the (on) position for the engine to start.
1
2
Right side handlebar functions
DESCRIPTION AND PART FUNCTIONS
Left side handlebar functions
3
9
Choke Lever (1): If the engine is cold, the choke can help start the engine by lifting the choke lever to the “ON” (up) position. Once engine has warmed up , place choke lever to the “OFF” (down) position.
2
Choke Lever
Ignition Key
Ignition Key (2)
Engine can start once the ignition key is placed in the (on) postion.
Note: Engine stop switch located on the handlebars also needs to be placed in the (on) position for the engine to start.
Foot brake lever
Foot brake lever (1): To activate the rear brake, depress the foot brake lever.
1
3
DESCRIPTION AND PART FUNCTIONS
10
Loading...
+ 28 hidden pages