Coleman COOKOUT G45149 Assembly Manual

Page 1
TM
COOKOUT
BURNER BARBECUE
3
399-3657-2 (G45149) Propane Barbecue
LIMITED 2-YEAR WARRANTY
Read and save manual for future reference.
Assemble your grill immediately. Missing or damaged parts
should be claimed within 30 days of purchase.
For product inquiries, parts, warranty and troubleshooting support,
please call 1-800-275-4617.
www.colemanbbqs.com
Manual Revision #: 02012019 JC
Page 2
H EAVY ART I CLE NEEDS 2 TO LI FT
THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES
To ORDER non-warranty replacement parts or accessories,
or to register your warranty, please visit us on the web at
www.colemanbbqs.com
CAUTION
Sharp edges. Wear gloves when assembling your grill.
CAUTION
Read and follow all safety statements, assembly instructions, use and care directions before attempting to assemble and cook.
INSTALLER OR ASSEMBLER/ CONSUMER
This manual should be kept with the BBQ at all times.
WARNING
Failure to follow all of the Manufacturer’s instructions could result in hazardous fires, explosions, property damage, or serious personal injury or even death.
Follow all leak check procedures carefully prior to operation of barbecue, even if grill was dealer assembled. Do not try to light this barbecue without reading the Lighting Instructions section of this manual.
DANGER
1. If you smell Gas: a. Shut o gas to the appliance b. Extinguish any open flame c. Open lid d. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department
2. Requires two people to complete
the assembly process.
3. Beware of sharp edges.
WARNING
1. Do not store or use gasoline
or other flammable liquids or vapours in the vicinity of this or any other appliance.
2. An LP cylinder not connected for
use shall not be stored in the vicinity of this or any other appliance.
WARNING
IN DIRECT SUN, AND IN OPERATION, YOUR BBQ’S STAINLESS STEEL AND PAINTED STEEL PARTS CAN BECOME VERY HOT.
THI S BARB E CUE I S FOR OUTD OOR USE ON LY
FOR MISSING PARTS OR DAMAGE S CALL
1-800-275-4617
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HARDWARE PACK
TOOLS NEEDED FOR ASSEMBLY
• #2 Phillips screwdriver (long and short)
• 1/4” Slotted screwdriver (long and short)
• Adjustable wrench
• Pliers
Caution: Sheet metal can cause injury. Wear gloves when installing the grill.
No. Description Part Number Qty.
1 1/4"-20UNCX13 Screw 20120-13013-250 40
2 NO.10-24UNC x10 Screw 20124-10010-250 4
3 Screw, Gas Tank Support G466-0007-9000 1
4 Wheel Spacer G305-0024-9088 2
5 Wheel Washer 40300-08000-036 1
6 Hitch Pin G306-0005-9088 1
1
1/4”-20UNCx13 Screw
2
X 40
4 5
Wheel Spacer
X 2
NO.10-24UNC x10 Screw
X 4
Wheel Washer
X 1
3
Screw, Gas Tank Support
X 1
6
Hitch Pin
X 1
BEFORE ASSEMBLING THIS BARBECUE, READ THE INSTRUCTIONS CAREFULLY.
Assemble the barbecue on a flat, clean surface. Grill is heavy. Two people are recommended to assemble this barbecue.
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PARTS LIST FOR 399-3657-2 (G45149)
Item No. Qty. Description Part No.
AA 1 Top Lid Assembly G451-X200-01
AB 1 Lid Handle G451-0093-01
AC 1 Thermometer G451-0094-01
AD 1 Thermometer Bezel G451-000C-01
AE 2 Screw, Top Lid G309-0008-01
AF 2 Lid Bumper, Front G527-0002-01
AG 2 Lid Bumper, Rear G451-0098-01
BA 1 Burner Box Assembly G451-2C00-01
BB 3 Main Burner G451-X901-01
BC 2 Carryover Assembly G413-0004-01
BD 1 Electrode Set, Main Burner G451-000H-01
BE 3 Heat Plate G451-0097-01
BF 3 Cooking Grate G451-0096-01
BG 1 Warming Rack G451-0095-01
BH 1 Upper Back Panel G451-000B-01
BI 1 Heat Shield - Tank G451-6201-01
BJ 1 Grease cup hook G305-0043-01
BK 1 Grease Cup - Burner Box G430-0033-02
CA 1 Control Panel G451-X301-01
CB 3 Control Knob G451-0099-01
CC 3 Knob Bezel G451-000A-01
CD 1 Ignitor G451-000D-01
CE 1 Manifold Assembly G451-X400-01
CF 1 Regulator G402-0069-01
Item No. Qty. Description Part No.
G1 1 Hardware Pack G451-B049-01
G2 1 Assembly Manual G451-M049-01
G3 1 Safe Use and Care Manual G451-M049-02
DA 1 Side Shelf , Left G451-X600-01
DB 1 Towel Holder G451-X601-01
DC 1 Side Shelf , Right G451-X500-01
DD 1 Tool Holder G451-X501-01
EA 1 Cart Side,Left G451-2F00-01
EB 1 Cart Side,Right G451-2G00-01
EC 2 Shelves G451-X800-01
ED 4 Cart Leg Cap G451-X701-01
EE 1 Match Holder G401-0079-01
EF 1 Gas Tank Support G451-X702-01
FA 1 Wheel Axle G451-000G-01
FB 2 Wheel G319-0014-01
FC 2 Wheel Cap G451-000F-01
FD 2 Feet G451-000E-01
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EXPLODED DIAGRAM FOR 399-3657-2 (G45149)
BE
BH
BG
BF
AG
BC
BB
AF
CF
CC
CB
BD
AE
AA
AD
AC
AB
CD
CE
BA
CA
DB
EE
EA
DA
FB
BI
DD
DC
EF
EC
FA
FD
FC
BJ
BK
EB
Extras
ED
Hardware
Pack
G1
Assembly
Manual
G2 G3
Safe Use
& Care
Manual
3
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ASSEMBLY INSTRUCTIONS
1
1
6
X 10
2X
EA
EC
EC
2X
EC
EA
EA
2
1
6
X 14
2X
EC
EB
2X
EC
EB
EB
4
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ASSEMBLY INSTRUCTIONS
3
4 5
6
X 2 X 1 X 1
FC
FB
6
6
5
FC
FA
4
FB
4
4
5
6
AC
AD
5
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ASSEMBLY INSTRUCTIONS
5
1
6
X 6
6
BA
BA
EB
1
2X
1
6
X 6
2X
BH
BH
EA
6
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ASSEMBLY INSTRUCTIONS
7
1
6
X 2 X 2
2
BA
DB
DA
1
DA
1
2
2
8
1
6
X 2 X 2
2
DC
DD
2
2
1
DC
1
BA
7
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ASSEMBLY INSTRUCTIONS
9
CD
A
B
CD
C
CD
10
B
BA
BE
BE
A
BE
BA
8
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ASSEMBLY INSTRUCTIONS
11
BF
12
BG
BG
BA
9
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ASSEMBLY INSTRUCTIONS
13
BI
BJ
14A
3
6
X 1
BK
EF
10
Page 13
ASSEMBLY INSTRUCTIONS
14B
C
A
B
11
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ADDITIONAL WARNINGS
You have now completed the Assembly of your COLEMAN® COOKOUT™ BARBECUE.
NEXT STEPS:
1. Position your BARBECUE
2. Read SAFE USE & CARE MANUAL
3. Perform Grill Safety Check-list
WARNING: FOR YOUR FAMILIES SAFETY, DO NOT ATTEMPT TO LIGHT THIS BBQ UNTIL YOU HAVE REVIEWED PAGES 4-7 OF THE COLEMAN® SAFE USE & CARE MANUAL. ALL SAFETY AND LEAK TESTS MUST BE PERFORMED BY THE END USER, PRIOR TO LIGHTING THIS BBQ.
WARNING HOT SURFACES:
!
!
!
POSITION YOUR BARBECUE
Always confirm that this Barbecue is not positioned under a combustible object (e.g., an awning or umbrella) or in a covered area (e.g., porch or gazebo) before lighting it, to prevent a possible fire.
Always confirm that this Barbecue is not positioned under the overhang of a house, a garage or other structure before lighting it. An overhang will serve to deflect flare-ups and radiate heat into the structure itself, which could result in a fire.
Always confirm that this Barbecue is positioned more than 36” (91.4cm) away from any combustible materials or surfaces before lighting it, and that no gasoline or other volatile substances are stored in the vicinity of this Barbecue. The temperature of a grease fire or of the radiated heat might otherwise be sucient to ignite nearby combustibles or volatile substances. Do not position near windows, siding, or fencing.
Always locate the Barbecue where there will be ample combustion and ventilation air, but never position it in the direct path of a strong wind.
www.colemanbbqs.com
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Manufactured by Winners Products Engineering Ltd.
©2019 The Coleman Company, Inc.
Coleman®, and are registered trademarks of
The Coleman Company, Inc. used under license.
www.colemanbbqs.com
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