Coleman CM04143N Operator's Manual

CM04143N

GENERATOR

IMPORTANT: READ OPERATOR’S MANUAL BEFORE USING

Manufactured in China

For Customer Service Call Toll Free: 1-855-900-2653

Coleman○

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and are registered trademark of The Coleman Company, INC. used under

License. ©2010 The Coleman Company, INC

120V AC & 12V DC,1850W

OPERATOR’S MANUAL

SAFETY GUIDELINES: READ THIS MANUAL THOROUGHLY

If any portion of this manual is not understood, contact the toll free Coleman® Customer Service line at 1­855-900-2653 for starting, operating and servicing procedures.

The operator is responsible for proper and safe use of the equipment. We strongly recommend that the
operator read this manual and thoroughly understand all instructions before using the equipment. We also
strongly recommend instructing other users to properly start and operate the unit. This prepares them if
they need to operate the equipment in an emergency.

The generator can operate safely, efficiently and reliably only if it is properly located, operated and
maintained. Before operating or servicing the generator:

• Become familiar with and strictly adhere to all local, state and national codes and regulations.

• Study all safety warnings in this manual and on the product carefully.

• Become familiar with this manual and the unit before use.

The manufacturer cannot anticipate every possible circumstance that might involve a hazard. The
warnings in this manual, and on tags and decals affixed to the unit are, therefore, not all inclusive.
If using a procedure, work method or operating technique that the manufacturer does not specifically
recommend, ensure that it is safe for others. Also make sure the procedure, work method or
operating technique utilized does not render the generator unsafe.

THE INFORMATION CONTAINED HEREIN WAS BASED ON MACHINES IN PRODUCTION AT THE
TIME OF PUBLICATION. WE RESERVE THE RIGHT TO MODIFY THIS MANUAL AT ANY TIME.

SAFETY RULES

Throughout this publication, and on tags and decals affixed to the generator, DANGER, WARNING,
CAUTION and NOTE blocks are used to alert personnel to special instructions about a particular
operation that may be hazardous if performed incorrectly or carelessly. Observe them carefully. Their
definitions are as follows:

Indicates a hazardous situation or action which, if not avoided, will result in death or serious
injury.

Indicates a hazardous situation or action which, if not avoided, could result in death or serious
injury.

CAUTION!

Indicates a hazardous situation or action which, if not avoided, could result in minor or moderate
injury.

NOTE:

Notes contain additional information important to a procedure and will be found within the regular
text body of this manual.

These safety warnings cannot eliminate the hazards that they indicate. Common sense and strict
compliance with the special instructions while performing the action or service are essential to preventing
accidents.
Four commonly used safety symbols accompany the DANGER, WARNING and CAUTION blocks. The
type of information each indicates is as follows:

This symbol points out important safety information that, if not followed, could
endanger personal safety and/or property of others.

This symbol points out potential explosion hazard.

This symbol points out potential fire hazard.

This symbol points out potential electrical shock hazard.

EXHAUST & LOCATION HAZARDS

• Never operate in an enclosed area or indoors! NEVER use in the home, or in partly
enclosed areas such as garages, even if doors and windows are open! ONLY use outdoors
and far from open windows, doors, vents, and in an area that will not accumulate deadly
exhaust.

• The engine exhaust fumes contain carbon monoxide, which you cannot see or smell. This
poisonous gas, if breathed in sufficient concentrations, can cause unconsciousness or even
death.

• Adequate, unobstructed flow of cooling and ventilating air is critical to correct generator operation.
Do not alter the installation or permit even partial blockage of ventilation provisions, as this can
seriously affect safe operation of the generator. The generator MUST be operated outdoors.

• This exhaust system must be properly maintained. Do nothing that might render the exhaust
system unsafe or in noncompliance with any local codes and/or standards.

• The manufacturer recommends installing a battery operated carbon monoxide alarm indoors,
according to the manufacturers instructions.

• If you start to feel sick, dizzy, or weak after the generator has been running, move to fresh air
IMMEDIATELY. See a doctor, as you could have carbon monoxide poisoning.

FIRE HAZARDS

• Gasoline is highly FLAMMABLE and its vapors are EXPLOSIVE. Do not permit smoking,
open flames, sparks or heat in the vicinity while handling gasoline.

• Never add fuel while unit is running or hot. Allow engine to cool completely before adding fuel.

• Never fill fuel tank indoors. Comply with all laws regulating storage and handling of gasoline.

• Do not overfill the fuel tank. Always allow room for fuel expansion. If tank is over-filled, fuel

can overflow onto a hot engine and cause FIRE or an EXPLOSION. Never store generator with
fuel in tank where gasoline vapors might reach an open flame, spark or pilot light (as on a
furnace, water heater or clothes dryer). FIRE or EXPLOSION may result. Allow unit to cool
entirely before storage.

• Wipe up any fuel or oil spills immediately. Ensure that no combustible materials are left on or near
the generator. Keep the area surrounding the generator clean and free from debris and keep a
clearance of five (5) feet on all sides to allow for proper ventilation of the generator.

• Do not insert objects through unit’s cooling slots.

FUELING THE GENERATOR

Use care when fueling the generator. Only fill the fuel tank when the generator has cooled entirely. Use
fresh unleaded gasoline with a minimum Research Octane Number (RON) of 87.

NOTE:

Do not use any gasoline containing more than 10% Ethanol. NEVER fill the fuel tank with E85 or a
mixture of oil and gasoline designated for two-cycle engines.

Do not light a cigarette or smoke when filling the fuel tank.

Gasoline is highly FLAMMABLE and its vapors are EXPLOSIVE. Do not permit
smoking, open flames, sparks or heat in the vicinity while handling gasoline.

Never fill fuel tank indoors. Never fill fuel tank when engine is running or hot.
Avoid spilling gasoline on a hot engine. Allow engine to cool entirely before filling
fuel tank.

Do not overfill the fuel tank. Always allow room for fuel expansion. If tank is over­filled, fuel can overflow onto a hot engine and cause FIRE or an EXPLOSION. Wipe
up fuel spills immediately!

CALIFORNIA PROPOSITION 65 WARNING

Engine exhaust and some of its constituents are known to the State of

California to cause cancer, birth defects and other reproductive harm.

CALIFORNIA PROPOSITION 65 WARNING

This product contains or emits chemicals known to the State of

California to cause cancer, birth defects and other reproductive harm.

TABLE OF CONTENTS

1. DESCRIPTION------------------------------------------------------------------------------------------2

2. UNPACKING --------------------------------------------------------------------------------------------2

3. GENERAL SAFETY -----------------------------------------------------------------------------------2

4. OPERATION --------------------------------------------------------------------------------------------3

PRE-OPERATION -----------------------------------------------------------------------------3

GROUNDING -----------------------------------------------------------------------------------4

DC APPLICATION --------------------

----------------------------------------------------------4

STARTING

--------------------------------------------------------------------------------------4

ENGINE BREAK-IN ---------------------------------------------------------------------------5

GENERATOR SHUT OFF -------------------------------------------------------------------5

LOAD AND PROTECTOR -------------------------------------------------------------------5

OIL WARNING SYSTEM ---------------------------------------------------------------------5

5. MAINTENANCE

----------------------------------------------------------------------------------------6

INFREQUENT USAGE -----------------------------------------------------------------------6

STORAGE

--------------------------------------------------------------------------------------6

MAINTENANCE SCHEDULE

---------------------------------------------------------------7

6. TROUBLESHOOTING --------------------------------------------------------------------------------8

7. WIRING DIAGRAM ------------------------------------------------------------------------------------9

8. EXPLODED VIEW--

----------------------------------------------------------------------------------10

9. PARTS LIST--------------------------------------------------------------------------------------------11

10. WARRANTY---------------------------------------------------------------------------------------------12

SPECIFICATION

GENERATOR

Type Single-phase, brushless

Voltage 120V
Peak Power 1,850W
Rated Power 1,200W

ENGINE

Type single-cylinder, 4-stroke, forced air cooling gasoline

engine

Displacement 79.5 cc

RPM

3,600
Fuel Unleaded gasoline
Oil SAE 10W-30
Oil capacity 13.5 oz. / 0.4 liters

UNIT

Fuel tank capacity 1.3-gallons / 4.9-liters
Gas consumption 0.286 gallons/kw·hour / 1.08 liters/kw·hour
Dimensions (L*W*H) 20.47 x 16.93 x 20.87 in.
Noise <=64dB(A)
Net weight 62.00 lbs / 28.15 kg

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Power output and runtime are influenced by many factors, some of which are fuel quality,
ambient temperature and engine condition. Output decreases approximately 3.5% for each 1,000
feet above sea level and 1% for every 10º above 60ºF.

1,850W PORTABLE GASOLINE GENERATOR

Please read and save these instructions. Read carefully before attempting to
assemble, install, operate or maintain the product described. Protect yourself
and others by observing all safety information. Failure to comply with
instructions could result in personal injury and/or property damage! Retain
instructions for future reference.

DESCRIPTION

This generator is powered by an air-cooled, four-stroke, OHV engine.

1. Fuel tank cap

2. Carburetor choke lever

3. Fuel petcock

4. Starting handle

5. Fuel petcock

6. Pilot lamp

7. Engine ignition switch

8. DC output socket

9. AC output socket

10. DC overload protector

11. AC overload protector

UNPACKING

When unpacking the generator, carefully inspect
for any damage that may have occurred during
shipment. Make sure any loose fittings, bolts, etc.,

are tightened before putting unit into service.

GENERAL SAFETY

1. Before starting or servicing any generator, read
and understand all instructions. Failure to follow
safety precautions or instructions can cause
equipment damage and/or serious personal injury.
Retain all manuals for future reference.

2. Never use this generator for any application
other than that specified by the manufacturer.
Never operate this generator under conditions not
approved by the manufacturer. Never attempt to
modify this generator to perform in any manner
not intended by the manufacturer.

3. For mainten

ance and repairs, use only
products and parts recommended by the
manufacturer.

4. Be sure that the generator is properly grounded
to an external ground path prior to operation.
Refer to the section entitled “Grounding
Instructions” for proper grounding procedures.

5. Be sure that the generator is operated only by
persons who have read and understand these
instructions.

6. Be sure that the generator is placed on a flat
level surface prior to and during operation. The
generator must not slide or shift during operation.

Do not oper

ate this generator on wet surfaces or

in the rain.

7. Keep all persons away from the generator
during operation.

8. Do not allow persons wearing loose clothing or
jewelry to start or operate the generator. Loose
clothing or jewelry may become entangled in

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