Coleman CK100-S, KT196, CK100 Owner's Manual
(888)-405-8725 Coleman Powersports
364 S Smith Rd. Tempe, AZ. 85281
Provincial / Municipal governments have different
regulations pertaining to owning and operating an
off-road vehicle, learn the regulations in your area.
www.colemanpowered.com
Always wear a helmet it could save your life!
This Go-kart is designed for operators age 13 and
ver. Adult supervision is required for riders age
REV051117
Congratulations on your purchase of a Coleman Powersports Go Kart. This
Owner’s/Operator’s manual will provide you information regarding safe
operation, operational instructions, maintenance and care. Fully
understanding this manual and following all of the instructions herein will
provide the knowledge needed to have safe and enjoyable Go Kart operation.
For questions regarding operation and maintenance of this Go Kart, please
call Coleman Powersports toll free 888-405-8725
The recommended age for operating this Go Kart is 13 and over. Even
though a child may meet the minumum recommended age,
children differ in skills, physical abilities, and judgement. Some children
may not be able to operate the Go Kart safely. Parents should permit
continued use only if they determine that the child has the ability to operate
the Go Kart in a safe mannor.
THIS Go Kart IS NOT A TOY AND COULD BE HAZARDOUS TO OPERATE. A
Go Kart handles differently from other vehicles including motorcycles and
cars. A collision or rollover can occur quickly, even during routine
maneuvers such as turning, driving on hills and over obstacles.
Reading the Owner’s/ Operator’s Manual
It is important this manual is read from cover to cover carefully by the Go
Kart owner and all operators. Parents should review the manual carefully
with their children. Never allow anyone to operate the Go Kart without rst
reading and understanding the Owner’s/Operator’s manual.
This Owner’s/ Operator’s manual should be a permanent part of the Go
Kart and should remain with the vehicle at all times. The manual should
also remain with the vehicle if sold.
To the Owner
Safety - Notice to parents
To emphasize special important information in the manual, please note the
following :
To emphasize important safety information, the word WARNING, with the
alert symbol, has special meaning:
To emphasize important information, the word CAUTION has special
meaning:
To emphasize important information, the word NOTE has special meaning:
This is the alert symbol. The symbol means ATTENTION!,
BECOME ALERT!
!
WARNING
Indicates a potential hazard that could
result in SEVERE INJURY or DEATH to the
operator, bystander or person repairing the
go-kart.
!
CAUTION:
Indicates special precautions that must be
taken to avoid damage to the Go Kart.
NOTE:
Indicates key information to make procedures
easier or clearer to understand.
This manual is based on the latest product information available at the
time of publication. Coleman Powersports has a policy of continually
improving its products. Due to improvements, or other changes, there
may be some discrepancies. We reserve the right to make product
changes at any time, without notice and without incurring any obligation
to make the same or similar changes to vehicles previously built or sold.
!
WARNING
The rst part will identify a POTENTIAL HAZARD.
The second part will describe WHAT COULD HAPPEN if the
warning or caution is
ignored.
The third part will describe HOW TO AVOID THE HAZARD.
CAUTION
or
Coleman Powersports is concerned about the environment and believes in
conserving and protecting all natural resources. For this reason, owners
should recycle, trade in, or dispose as appropriate, oil and tires.
The engine exhaust from this
Go Kart contains chemicals
known to the state of California
to cause cancer, birth defects
or other reproductive harm.
California proposition 65
!
WARNING
TABLE OF CONTENTS
COLEMAN POWERSPORTS WARRANTY.1
IMPORTANT SAFETY LABELS................... 3
LOCATION............................................... 3
LABELS.................................................. 4
SAFETY ...................................................... 5
DESCRIPTION AND PART LOCATIONS... 6
DESCRIPTION AND PART FUNCTIONS.. 7
IGNITION SWITCH................................ 7
BRAKE PEDAL...................................... 7
GAS PEDAL........................................... 7
PARKING BRAKE LEVER..................... 7
SPEED LIMITER BOLT........................... 7
FUEL TANK CAP.................................... 8
OIL FILL PLUG/DIPSTICK.................... 8
SEAT ADJUSTMENT.............................. 9
FUEL AND OIL............................................ 10
FUEL...................................................... 10
ENGINE OIL.......................................... 10
PRE RIDE INSPECTION............................ 11
OPERATING THE GO KART...................... 12
WARNINGS.......................................... 12
HELMET, EYE PROTECTION AND
PROTECTIVE CLOTHING...................... 13
SEAT BELTS.......................................... 14
STARTING THE ENGINE....................... 15
STARTING OFF....................................... 16
OPERATING ON HILLS.......................... 17
CLIMBING A HILL..................... 17
DESCENDING A HILL............... 17
TRAVERSING A HILL............... 17
SKIDDING OR SLIDING..................... 18
OPERATING THROUGH WATER........... 19
OPERATING IN COLD WEATHER......... 20
LOAD GUIDELINES................................ 21
AFTER MARKET PARTS...................... 21
MAINTENANCE.......................................... 22
MAINTENANCE CHART......................... 23
AIR FILTER............................................ 24
SPARK PLUG........................................ 25
ENGINE OIL .......................................... 26
CHECKING................................ 26
CHANGING................................ 26
IDLE SPEED ADJUSTMENT................. 27
SHOCK ABSORBER ADJUSTMENT..... 27
FUEL HOSE INSPECTION..................... 28
BRAKES................................................. 28
BRAKE FLUID INSPECTION.... 28
CLUTCH CLEANING AND
LUBRICATION.............................. 29
CHAIN.................................................... 30
INSPECTION................................ 30
TENSION AND ADJUSTMENT..... 30
CLEANING AND LUBRICATION.. 30
TIRES...................................................... 31
REPLACING................................. 31
STORAGE............................................... 32
RETURNING TO SERVICE..................... 32
WASHING THE GO KART...................... 33
TRANSPORTING......................................... 33
TROUBLE SHOOTING................................. 34
TORQUE SPECIFICATIONS........................ 35
SPECIFICATIONS........................................ 36
VEHICLE AND ENGINE NUMBER
LOCATION................................................... 37
EMISSION CONTROL SYSTEM
WARRANTY................................................. 38
COLEMAN POWERSPORTS LIMITED WARRANTY
This Warranty is NOT the Emissions Control Warranty
Please note this is a general Limited Warranty for this product. It IS NOT an
Emissions Control Warranty. Please see the Emissions Control Warranty in
this manual for warranties covering Emission components. The Emissions
Control Warranty can be found on page 38.
The Warranty
Coleman Powersports offers the following warranty to the initial purchaser
of this new Coleman Powersports product. The initial purchaser is dened
as the rst person to purchase a new Coleman Powersports product from
an Authorized Retailer of Coleman Powersports products.
The limited warranty period for this product is 90 days from the date of
purchase shown on the original sales receipt.
What is a Defect?
The Product is warranted to be free from manufacturing defects in material
and workmanship for a period of 90 days from the date of purchase shown
on the sales receipt. During this period of time Coleman Powersports will,
at its option, either repair, replace or refund the purchase amount of any
original Coleman Powersports unit/part which is covered by this warranty
and is proven to be defective in workmanship or material.
To qualify for this warranty the part:
1. Must have been purchase from Coleman Powersports or from an
authorized Coleman Powersports Retailer.
2. This warranty does not apply to any vehicle which is used in competition
or used in a manner not consistent with the normal and proper intended
use for the vehicle. This vehicle is not intended for rental or commercial
use.
Who Can Perform Repairs Under this Warranty?
Repairs under this warranty should be performed by an authorized Coleman
Powersports retailer or comparable service center.
How to get service under this warranty
To get warranty service call Coleman Powersports at 888-405-8725 for the
location of your local service center. Please do not return the product to
the retailer where the product was purchased unless instructed to do so by
Coleman Powersports. The retailer of this product does not make any warranty of its own and has no authority to implement this warranty on behalf
of Coleman Powersports without the approval of Coleman Powersports. A
COPY OF YOUR SALES RECEIPT IS REQUIRED FOR
WARRANTY SERVICE.
1
What this Warranty Does Not Cover
This warranty does not cover the following
1. Damage due to lack or improper maintenance as described in this
manual.
2. Damage which is caused by normal use and not caused by a defect in
materials or workmanship.
3. Use of the product which is not consistent with the intended use as
described in the operating instructions.
4. Any expendable maintenance item which need replacement or service
as part of normal maintenance, unless such items have defects in material
or workmanship which cause failure or premature wear.
5. Any product which has been altered or modied in a manner not
consistent with the original design of the product or in a manner not
approved by Coleman Powersports.
6. Tires
7. Damage or failures due to abuse, neglect, or misuse of the product.
Limitations of this Warranty
This warranty does not cover and Coleman Powersports disclaims any
responsibility for:
1. Loss of time or loss of use of the product.
2. Transportation costs to and from the authorized center.
3. Other loss or damage to other equipment or personal items.
Length of Implied Warranties
Any implied warranties are limited to the duration set forth in this warranty.
Coleman Powersports does not make any claim as to the merchantability
or tness for a particular purpose which would extend longer than the duration of this written warranty.
Check you State Laws as some State Laws do not allow limitations as to the
duration of an implied warranty. Some States may also not allow limitation
or exclusions based on incidental or consequential damages.
2
IMPORTANT LABELS
LOCATION
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4
5
6
!
AT
PA
PA
!
TO
LT IF
L
T.
y.
A
LT
DE
)
W
!
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8
9
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WARNING LABELS
1
2
3
4
5
6
7
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WARNING
!
THIS GO-KART CAN BE HAZARDOUS TO OPERATE IF
DRIVEN CARELESSLY
INJURIES CAN RESULT IF YOU DO NOT FOLLOW
THESE INSTRUCTIONS:
READ OWNER’S MANUAL AND ALL LABELS BEFORE
YOU OPERATE THIS GO-KART.
NEVER OPERATE THIS GO-KART WITHOUT PROPER
INSTRUCTIONS. Beginners require mature supervision.
NEVER OPERATE THIS GO-KART ON PUBLIC ROADS.
It is intended for off-road use only.
NEVER OPERATE THIS GO-KART AT EXCESSIVE
SPEEDS.
NEVER ATTEMPT WHEELIES, JUMPS, OR OTHER
STUNTS.
ALL HAIR MUST BE TIED UP ABOVE
SHOULDER LENGTH.
ALL LOOSE CLOTHING MUST BE
SECURED.
ALL NECKLACES AND SCARVES MUST
BE SECURED
FAILING TO TIE UP
LONG HAIR COULD
RESULT IN HAIR
GETTING CAUGHT
IN MOVING PARTS
RESULTING IN
SEVERE INJURY OR
DEATH
WARNING
!
WARNING
!
Never touch engine or
exhaust after running engine
until they have cooled.
Keep hands and fingers
away from chains and
sprockets.
Make sure guards are
securely in place before
operation.
WARNING!
IMPORTANT LABELS
!
13
UNDER
AGE
The recommended minimum age
to operate this vehicle is 13.
Continual adult supervision is
required for riders under 16.
WARNING
!
Improper tire pressure or overloading
can cause loss of control.
Loss of control can result in severe
injury or death.
WARNING
!
• Cold tire pressure:
Front: 14 ± 1psi (96.5± 7kpa)
Rear: 14 ± 1psi (96.5 ± 7kpa)
• Maximum weight capacity is
150 lbs. (68 kg)
THIS GO-KART IS DESIGNED FOR ONE OPERATOR
AND NO PASSENGERS.
WARNING
!
DO NOT RIDE
ON BACK OF
VEHICLE
WARNING
!
WARNING
!
ALWAYS WEAR SEAT BELT WHILE OPERATING THIS
VEHICLE.
KEEP HANDS, ARMS, FEET AND LEGS IN THE
VEHICLE AT ALL TIMES.
9
4
13. Never take drugs or alcohol
before or during operation of this Go
Kart.
14. Never attempt jumps or any
other type of stunts while operating
this Go Kart.
15. Always follow the pre-ride
inspection procedures and maintenance procedures located in this
manual before use.
16. Always go slow on terrain that
is not familiar, be alert, an obstacle
could come up unexpectedly.
17. Always keep hands, arms, legs
and feet inside the Go Kart at all
times.
5. This Go Kart is recommended for
riders 13 and older.
6. Always wear a certied DOT
motorcycle or ATV helmet that ts
properly.
SAFETY
18. Never operate Go Kart in water
that is deeper than 2 inches. Do
not operate in fast owing water.
Water can affect braking
performance of the Go Kart. Check
braking performance after exposure
to water, it may be necessary to
apply the brakes allowing friction to
dry out the pads.
19. Do not attempt to ll the Go-
Kart with gasoline while the engine
is running or the engine is hot.
1. Always read and understand
the Owner’s/Operator’s manual
and warnings before starting the
Go Kart for the rst time
2. This Go Kart should only be
assembled by someone who has
the knowledge, ability and skills to
read and understand mechanical
instructions.
3. Use caution when providing
maintenance on this Go Kart.
Make sure engine is turned off and
all components are cool. Never
attempt to make any adjustments
while engine is running.
4. Do not modify this Go Kart
in any way, modications could
make the Go-Kart unsafe and/or
in violation of Federal and State
laws.
11. Never operate Go Kart with long
hair, loose jewelry or loose clothing that could get caught in moving
parts.
12. Always go slow on unfamiliar
terrain. Be alert to changing terrain
conditions when operating the Go
Kart.
7. This Go Kart is designed for one
operator and no passengers.
8. Always wear seat belt provided.
Make sure seat belts t properly
before starting the Go Kart.
9. Never operate this Go Kart on
paved surfaces and/or public roads.
Pavement may cause the Go Kart to
become unstable.
5
10. The head bar in back of the
operator is not intended to
provide rollover protection. Before
each use, make sure all tubes are
securely in place and bolts are
tight.
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3
4
5
7
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12
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DESCRIPTIONS AND PART LOCATIONS
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20
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21
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23
19
24
26
25
27
6
6
Oil drain screw
8
9
1. Front tires
2. Metal nose piece
3. Net
4. Head bracket assembly
5. Clutch assembly cover
6. Rear tires
7. Side panel
8. Seat
9 Seat belt
10. Steering wheel
11. Gas pedal
12. Brake pedal
13. Brake uid reservoir
14. Tie rods
15. Disk brake cover
16. Rear brake caliper
17. Rear axle
18. Drive chain
19. Fuel tank cap
20. Fuel tank
21. Pull start cord
22. Air lter housing
23. Muer
24. Choke lever
25. Fuel Valve
26. Oil ll plug / Dipstick
27.
Ignition Switch (1): When the
ignition switch is placed in the
(ON) position the engine can start.
When the ignition switch is placed
in the (OFF) position the engine will
not start, or will turn off, if running.
1
Brake Pedal (3): Depressing the
brake pedal will stop the Go Kart.
Note: Always check brakes before
operation
Gas Pedal (4): Depressing gas pedal
will increase engine RPMs causing
Go Kart to move forward.
3
DESCRIPTION AND PART FUNCTIONS
4
Parking Brake (5): Depressing the
brake pedal and activating the Parking brake pin will set the parking
brake.
Note: Always set parking brake
before starting the Go-Kart
5
Speed limiter bolt/(6)
To limit the top speed, turn the
throttle pedal speed regulator bolt
(6) counter clockwise until the
desired stop position is achieved.
Re-tighten Jam nut (7) against
the skid plate once adjustment is
completed.
6
7
7
Fuel Tank Cap (1):
To open fuel tank cap, Turn cap
counter clockwise to remove. To
re-install cap, turn cap clockwise
until snug. Make sure cap is seated
properly .
Oil Fill plug/Dipstick (2)
To open Oil ll plug/Dipstick, turn
cap counter clockwise to remove.
To re-install cap, turn cap clockwise
until snug. Make sure cap is seated
properly
1
DESCRIPTION AND PART FUNCTIONS
2
8
Seat adjustment (1)
The seat bolts are located on each
side of the seat. Loosen bolts on
both sides of the seat to move the
seat forward or backward . Before
operating the Go Kart after seat
adjustment, make sure the bolts on
both sides of the seat are tight and
the seat is secure.
!
WARNING
1
SEAT ADJUSTMENT
DESCRIPTION AND PART FUNCTIONS
The seat coming loose
to loose control.
without the seat locked in
9
FUEL AND OIL
FUEL
Never use leaded gasoline in this
product. Leaded fuel could affect
the engine’s emissions and damage
the engine.
Go Kart requires clean unleaded
regular gasoline with a minimum
octane rating of 87 or higher.
Gasoline/ Ethanol blends
A blend of unleaded gasoline with
Ethanol, also known as GASOHOL, at
or below 10% (E10 ) can be used in
your Go Kart. Ethanol greater than
10% can damage your engine and
will void your warranty.
Gasoline/Methanol Blends
A blend of gasoline with Methanol
of 5% or less can be used in your Go
Kart. Do not use gasoline, under
any circumstances, containing more
than 5% Methanol, doing so will
damage your engine and will void the
ENGINE OIL
The recommended oil for this Go
Kart is SAE10W-30 motor oil, if this
oil is not available, any of the oils on
the chart below will work. Note the
temperature requirements for each
of the oils.
Quantity of oil - .63qt. (.6L).
Overlling the fuel tank can
cause the fuel to expand which
can cause overow due to the
heat from the engine or sun.
Spilled fuel can catch re.
Never ll the fuel tank above the
bottom edge of the ller neck.
!
WARNING
Fuel and fuel vapor are highly
ammable and toxic. You can
be burned or poisoned while
refueling.
Before refueling make sure to
follow the procedures listed:
1 Shut o engine, Make sure
there are no ames, sparks or
heat sources close by.
2 Make sure engine has cooled
3 Refuel only outdoors in a
well ventilated area.
4 Do not smoke while refueling.
5 Wipe up any spills immedi-
ately.
6 Avoid breathing any fuel
vapors.
7 Keep children and pets away.
!
WARNING
warranty.
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