Coleman 9995b750 Owner's Manual

Event Grill 9995B Series
INSTRUCTIONS FOR USE
© 2005 The Coleman Company, Inc. www.coleman.com
• 9-volt Battery included
• 20# L.P. gas cylinders not included
®
IMPORTANT
Read this manual carefully before assembling, using or servicing this grill. Keep this manual for future reference. If you have questions about assembly, operation, servicing or repair of this grill, please call Coleman at 1-800-835-3278 or TDD: 316-832-8707.
The handling, storage and transportation of gas cylinders must be in accordance with ANSI/NFPA 58, Storage and Handling of Liquified Gases, or CSA B149.1, Natural Gas and Propane Installation Code.
The owner shall post in a prominent location instructions to be followed in the event the user smells gas. This informa­tion shall be obtained by consulting the local gas supplier.
GAS BARBECUE
ANSI Z83.11 • CSA 1.8 (2002) FOOD SERVICE EQUIPMENT
2
General Safety Information 2-3 General Installation 3 Portable L.P. Gas Barbecue Cylinders 4 L.P. Gas Cylinder 4-5 Hose and Regulator 5 Transporting the Cylinder 5-6 Filling and Purging Type 1 L.P. Gas Cylinders 6 Purging and Evacuating Devices for L.P. Gas Cylinders
with Type 1 Cylinder Valves 6 To Set up 7–8 Leak Testing 8 Fixing a Fuel Leak 9 Start-up Check List 9 Lighting the Grill 9–10 Tear Down/Clean 10-11 General Use and Correct Burner Flames 12 Cleaning the Venturi 12 Storage 13 Maintenance 13 Things You Should Know 13 Troubleshooting 13 Replacement Parts List 14 Warranty 16
DANGER
• FOR OUTDOOR USE ONLY. NEVER operate grill in enclosed areas, as this could lead to gas accumulating from a leak, causing an explosion or a carbon monoxide buildup which could result in injury or death. DO NOT use in garages, breezeways, sheds or any enclosed area. (Fig. 1)
• NOT FOR USE BY CHILDREN. (Fig. 2)
• If these instructions are ignored, a hazardous fire or explosion could result in physical injury, death or property damage!
WARNING
Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
• DO NOT move grill while it is operating or hot. (Fig. 3)
• Keep outdoor cooking gas appliance area clear and free from combustible materials, gasoline and other flammable vapors and liquids. (Fig. 4)
WARNING
• NEVER place more than 15 pounds on a side table or a side burner. DO NOT lean on grill. (Fig. 5)
• NEVER use charcoal briquettes or lighter fluid in a gas grill. (Fig. 6)
• Grill is hot when in use; to avoid burns, DO NOT touch any hot grill surface. Keep children and pets away from hot grill. (Fig. 7)
• NEVER leave the grill unattended while it is in use. (Fig. 8)
• It is your responsibility to assemble, install, operate and care for your gas grill properly.
• DO NOT vent propane vapor from the cylinder before taking it to be refilled.
• DO NOT use gas grill indoors or store any propane cylinder(s) indoors, including in the garage, breezeways, sheds or enclosed areas.
• Under some circumstances, propane may lose the distinctive odor that was added. Keep the service valve closed and plugged or capped (as recommended by the manufacturer) when the cylinder is not connected to the appliance, including “empty” cylinders. Other strong odors may hide or mask the odor of propane. Colds, aller­gies, sinus congestion, and the use of tobacco, alcohol or drugs may impair your ability to detect the odor of propane.
WARNING
This manual contains important information about the assembly, operation and maintenance of this product and system. General safety information is presented in these first few pages and is also located throughout the man­ual. Particular attention should be paid to information accompanied by the safety alert symbols: “ DANGER”, “ WARNING”, “ CAUTION”.
Keep this manual for future reference and to educate new users of this product. This manual should be read in conjunction with the labeling on the product.
Safety precautions are essential when any mechanical or propane fueled equipment is involved. These precautions are necessary when using, stor­ing, and servicing. Using this equipment with the respect and caution demanded will reduce the possibilities of personal injury or property damage.
The following symbols shown below are used extensively throughout this manual. Always heed these precautions, as they are essential when using any mechanical or fueled equipment.
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate personal injury, or property damage.
General Safety Information
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, immediately call your gas supplier or your fire department.
5. NEVER use Natural Gas in a unit designed for Liquid Propane (L.P.) Gas.
FOR YOUR SAFETY
1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
2. An L.P. cylinder not connected for use shall NOT be stored in the vicinity of this or any other appliance.
Contents
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instruc­tions thoroughly before installing or servicing this equipment.
1
3
2
24"
8
7
24"
(60cm)
24"
(60cm)
24"
(60cm)
Clear
REPRESENTATIVE ILLUSTRATION
• Installation must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1 (USA), CAN/CGA-B149.1, Natural Gas and Propane Installation Code (Canada). To check local codes, see your local L.P. gas dealer or natural gas company listed in the Yellow Pages for recommended installation pro­cedures and regulations.
This appliance is not to be installed in or on a recreational vehicle and/or boat.
Follow these safety rules before each use:
1. Always maintain a minimum clearance of 24 inches or 60cm from all sides of grill to any combustible construction. (Fig. 9)
2. Never locate grill under an unprotected combustible material or overhang which is connected to a building. (Fig. 9a)
3. Do not obstruct the flow of combustion and ventilation air.
4. Keep the ventilation opening(s) of the cylinder enclosure free and clear from debris.
5. Grill should be level and not facing directly into wind.
WARNING
Keep any electrical supply cord away from any heated surface. During assembly of grill and when attaching or replacing the L.P. gas cylinder, insure that the gas supply hose is free of kinks and is at least 3" away from hot surfaces such as the grill housing.
WARNING
9
9a
5
6
4
General Installation
General Safety Information
cont.
24"
(60cm)
3
Liquefied Petroleum gas (abbreviated L.P. gas or propane), is highly flammable. It becomes liquid when stored under high pres­sure inside a cylinder and vaporizes when released. L.P. gas is heavier than air and tends to collect in low areas. It is important that there are no leaking connections on your gas grill that could cause a fire or explosion (see “LEAK TESTING”, Pg. 9).
Portable LP gas grills require a fuel delivery system which is comprised of valves [A], manifold [B], a hose [C], a regulator [D] with vent holes [E], an L.P. gas supply cylinder [F], a Type 1 cou­pling nut [G] and a Type 1 cylinder valve [H] (Fig. 10). Illustration in Fig. 10 is for description purposes and only shows the right side of the grill.
Protect regulator assembly vent holes [E] from freezing rain, rain, snow and water. See Fig. 10 for vent locations.
A
C
D
G
F
H
E
WARNING
Your new barbecue grill is equipped with a Type 1 coupling nut [G]. DO NOT attempt to connect to any other L.P. cylinder not equipped with a mating Type 1 cylinder valve [H]. This grill is not to be used with any other cylinder connection device.
Portable L.P. Gas Barbecue Cylinders
10
WARNING
A liquid propane tank, not connected for use with this gas barbecue,
shall not be stored in the vicinity of this or any other appliance.
4
DANGER
• DO NOT insert any foreign objects into the valve outlet. You may damage the valve. A damaged valve can cause a leak, which could result in explosion, fire, severe per­sonal injury or death.
WARNING
• If the grill is not in use, the gas must be turned off at the
supply cylinder(s).
• Cylinders must be stored outdoors out of the reach of
children and must not be stored in a building, garage or any other enclosed area. (Fig. 11)
Cylinder Specifications
• Any L.P. gas supply cylinder used with this grill must be
approximately 12 inches diameter and 18 inches high. The maximum fuel capacity is 80% and is approximately 20 pounds of propane.
• The maximum weight of a properly filled cylinder will be
approximately 38 pounds (47.7 lbs. nominal water capacity).
• The L.P. cylinder must have a shut-off valve terminating in a
Type 1 L.P. gas cylinder valve outlet (see item [H], Fig. 10, pg. 4).
L.P. Gas Cylinder
E
B
• A Type 1 compatible cylinder with a Type 1 cylinder valve has a back-check valve which does not permit gas flow, until a pos­itive seal has been obtained.
• The cylinder must be arranged for vapor withdrawal. It must also include a collar to protect the cylinder valve. A safety relief device having direct communication with the vapor space of cylinder must be provided. This will expel high pressure gas if the cylinder is overfilled or overheated which could result in fire or explosion.
• All L.P. gas cylinders used with this appliance shall be con­structed and marked in accordance with the specifications for L.P. gas cylinders of the U. S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods; and Commission, as applicable; and shall be provided with a listed overfilling prevention device.
• Read labels on the L.P. Gas Supply Cylinder.
• New cylinders are always shipped empty for safety.
• Allow only qualified L.P. gas dealers to fill or repair your L.P. gas supply cylinder.
• Inform the gas dealer if it is a new or used cylinder to be filled.
• Caution the gas dealer not to overfill cylinder.
• After filling, have the gas dealer check for leaks and to see that the relief valve remains free to function.
CAUTION
Have the gas dealer weigh cylinder after filling to ensure that the cylinder is not overfilled.
The pressure regulator and hose assembly with the Type 1 fitting supplied with the appliance must be used. Do not use another hose and regulator assembly other than the one supplied with the grill or a Coleman
®
replacement pressure regulator assembly. The pressure regulator and hose assembly provided is factory set at an outlet pressure of 11 inches water column (1/2 psi).
• Keep the small vent hole in the regulator clean of dirt and debris
(see item [E], Fig. 10, pg. 4).
• Consult your L.P. gas dealer if you think the regulator is not
working properly.
WARNING
• DO NOT attempt to adjust the regulator as this could create a situation causing personal injury or property damage.
WARNING
During assembly of grill and when attaching or replacing the L.P. gas cylinder, insure that the gas supply hose is free of kinks and/or damage and is at least 3" away from hot sur­faces such as the grill housing.
L.P. Gas Cylinder
cont.
Hose and Regulator
Transporting the Cylinder
• Transport only one cylinder at a time.
• Transport cylinder in an upright and secure manner with a control valve turned off and the cap in place.
• DO NOT transport cylinder in passenger compartment, unless you have an open window ventilation.
• DO NOT leave cylinder in direct sunlight or in a high heat area such as a closed car trunk. High heat areas could cause the relief valve to vent gas.
• Use a cylinder cap on cylinder valve outlet during transport and when the cylinder is not connected to grill.
• Keep cylinder valve closed when not in use.
• Take the cylinder directly home after it has been filled.
The Type 1 connection system has the following features:
1.The system will not allow gas to flow until a positive connection has been made. NOTE: The cylinder control valve must be turned off before any connection is made or removed.
2.The system has a thermal element that will shut off the flow of gas in the event of a fire.
3.The system has a flow limiting device which, when activated, will limit the flow of gas to 10 cubic feet per hour.
4.NEVER use grill without leak testing this connection.
5
11
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