Coleman 9943-780 Owner's Manual
ASSEMBLY
INSTRUCTIONS FOR
9943 SERIES
GAS BARBECUE GRILL
9943-054 (04/26/02)
LOOK INSIDE FOR:
Easy Assembly Instructions
Repair Parts List
Safety, Maintenance
and Cleaning Tips
Coleman Company, Inc.
3600 N. Hydraulic
Wichita, KS 67219
Internet site:
www.coleman.com
1-800-356-3612
TDD: 316-832-8707
9-Volt
Battery
Included
LP Tank
Sold
Separately
WARNING:
THE EDGES OF SHEET METAL PARTS CAN CAUSE INJURY
IF NOT HANDLED WITH CARE
.
USE EXTREME CAUTION!
IMPORTANT!
TO ENSURE PROPER GAS FLOW, BURNER
CONTROL VALVES MUST
BE “OFF” BEFORE
OPENING THE GAS CYLINDER VALVE.
AASSSSEEMMBBLLEERR//IINNSSTTAALLLLEERR::
L
EAVE THESE INSTRUCTIONS WITH THE CONSUMER
.
CCOONNSSUUMMEERR//UUSSEERR::
R
EAD ALL THESE INSTRUCTIONS AND KEEP THEM IN A
SAFE PLACE FOR FUTURE REFERENCE
.
WARNING
Combustion by-products produced when using this product contain
chemicals known to the State of California to cause cancer, birth
defects, or other reproductive harm.
(Pg. 2)
ÖÖ
#2 Phillips Screwdriver
ÖÖ
3/8”, 7/16” and 11/16” Open End Wrenchs
ÖÖ
3/8” Square Drive Ratchet Wrench
ÖÖ
3/8” Square Drive Extension
ÖÖ
Electric or Cordless Screwdriver
ÖÖ
#2 Phillips driver bit
ÖÖ
#T-20 6-Lobe Screwdriver
TORX BIT SOCKET INCLUDED
ADDITIONAL TOOLS NEEDED:
OPTIONAL TOOLS:
ÖÖ
#T-20, 3/8” Square Drive Torx Bit Socket
(Pg. 3)
1-A
1-A. Assemble the Electrode to the Left Burner
Casting using one self-tapping screw (KE).
ÖÖ
Tighten all fasteners.
ÖÖ
Assemble the Electrode to the Left Burner Casting per illustration (1-A).
ÖÖ
Assemble the Electrode to the Right Burner Casting illustration (1-B).
Step
1
1-B
KE
Electrode
Electrode
Electrode
Right Burner Casting
Electrode
KE
Left Burner Casting
1-B. Assemble the Electrode to the Right Burner
Casting using one self-tapping screw (KE).
ÖÖ
Tighten all fasteners.
KE
KE
(KE)
#6-32 x 3/8 Self-tapping Screw
(2) Qty.
Hardware shown actual size
(Pg. 4)
ÖÖ
NOTE: The grill is upside-down during this
assembly step.
ÖÖ
Assemble the CONSOLE CASTINGS.
ÖÖ
Use a large piece of cardboard or a ground
cloth to protect the painted finish on the
castings.
ÖÖ
Lay all three castings on a level surface with
the top (smooth) surface downward.
2-A
2-B.
Assemble the Right Console Casting to the Center Console Casting. Three Alignment Pins
mate with three Alignment Holes in castings. Fasten with four SCREWS (MG) and four HEX
NUTS (BV) and one Clip (NH). See Detail 2-C and Detail 2-D for location of Clip (NH).
Tighten the fasteners.
ÖÖ
Repeat Step 2-B to assemble the Left Console Casting to the Center Console Casting.
2-A. Lay all three castings on a level surface with the smooth
(top) surface downward.
2-B
Right Console Casting
Left Console Casting
Center Console Casting
Step
2
(MG)
1/4-20 x 7/8 Hex Head Cap Screw
(8) Qty.
Hardware shown actual size
Hardware
shown actual
size
(BV)
1/4-20 Hex Nut
(8) Qty.
(NH)
Clip
(2) Qty.
Right Console Casting
Alignment Pin
Alignment Hole
NH
MG
BV
NH
NH
BV
MG
MG
BV
MG
BV
Another
View of
Clip (NH)
2-C
2-D
(Pg. 5)
ÖÖ
NOTE: The grill is upside-down during this assembly step.
ÖÖ
Assemble the Tool Rack to the console.
ÖÖ
Assemble the Towel Rack to the console.
3-A
Step
3
Squeeze
the Towel
Rack to
slip into
the
mounting
holes.
Squeeze
the Tool
Rack to
slip into
the
mounting
holes.
(Pg. 6)
ÖÖ
NOTE: The grill is upside-down during this assembly step.
ÖÖ
Assemble the 9-VOLT BATTERY to the ELECTRODE MODULE.
ÖÖ
Attach two wires (27” long) from the ELECTRODE MODULE labeled LB1 and LB2 to the LEFT BURNER (thread thru wire clip).
ÖÖ
Attach two wires (27” long) from the ELECTRODE MODULE labeled RB1 and RB2 to the RIGHT BURNER.
ÖÖ
Verify that two wires are attached from the MAIN BURNER to the ELECTRODE MODULE labeled MB1 and MB2 (factory installed).
ÖÖ
Verify that two wires are attached from the IGNITER BUTTON to the ELECTRODE MODULE on the left side (factory installed).
Step
4
4-A
4-B
Left Burner
Right Burner
4-C
Right Burner
Electrode Wires
Left Burner
Electrode Wires
Main Burner
Electrode Wires
Igniter Button
Wires
NOTE: Wires are
factory installed to the
Electrode Module.
9-Volt Battery
ELECTRODE MODULE
Left Side
Caution: Insure that the
wires DO NOT touch hot
surfaces such as the grill
casting!
ELECTRODE
MODULE
ELECTRODE
MODULE
MB1
LB1
RB1
MB2
LB2
RB2
Thread Wires
through Wire
Clip
Thread Wires
through Wire
Clip
(Pg. 7)
5-A 5-B
5-C
5-A. Assemble the PEDESTAL LEFT PANEL to the
PEDESTAL BACK PANEL.
ÖÖ
Insert the flat lip of the PEDESTAL LEFT PANEL
into the curled lip of the PEDESTAL BACK
PANEL, taking care to align the bolt holes.
ÖÖ
Assemble the PEDESTAL PANELS.
(DX)
#10-24 x 1/2 Self-tapping Screw
(2) Qty. Per Side Panel
Hardware shown actual size
5-C. LOOSELY fasten together with one SCREW (DX).
One at top only.
ÖÖ
NOTE: You will tighten this screw LATER, after the
panels are fastened to the grill console in Step 8-B
(this helps with alignment).
ÖÖ
Repeat Step 5 to assemble the RIGHT PANEL.
Pedestal
Left
Panel
Pedestal
Back
Panel
DX
Step
5
Use Tool Through
Opening
Stop (1) Turn
Before Tight
DX
Pedestal
Back
Panel
Pedestal
Left
Panel
(Pg. 8)
ÖÖ
Assemble PROPANE TANK RETAINER WIRE to the Pedestal Back Panel.
6-A
6-A. Assemble Propane Bottle Retainer Wire to the Pedestal Back Panel.
ÖÖ
Squeeze the Wire and insert into Bottle Retainer Bracket on Pedestal Back Panel.
Step
6
Propane
Bottle
Retainer
Wire
Bottle
Retainer
Bracket
Pedestal Back Panel
(Pg. 9)
ÖÖ
NOTE: The grill is upside-down during this assembly step.
ÖÖ
Place the PEDESTAL onto the CONSOLE.
Step
7
7-A
7-B
7-C
7-A. Place the PEDESTAL onto the CONSOLE.
ÖÖ
Align the studs and pins with the assembly holes.
7-B. Align four studs with holes in
the Center Burner Casting.
ÖÖ
Align two pins (part of the
casting) with two holes in the
Pedestal.
7-C. Align two
studs with
holes in the
right pedestal
panel
(shown).
ÖÖ
Align two
studs with
holes in the
left pedestal
panel on the
opposite side
(not shown).
Pins (2)
View From Back Of Grill
View From Front Of Grill
Console
Pedestal
Studs (4)
Center
Burner
Casting
Pedestal
Right
Pedestal
Panel
Studs (2)
Per Side
(Pg. 10)
ÖÖ
NOTE: The grill is upside-down during this assembly step.
ÖÖ
Fasten the PEDESTAL to the CONSOLE per Step (8-A).
ÖÖ
Tighten and secure the Pedestal Panel Fasteners per Step (8-B).
Step
8
8-A
8-B
EY
EY
EY
8-A. Assemble four HEX NUTS (EY),
one on each stud that protrudes up
from the casting into the pedestal
(they can be reached through the
front door opening).
ÖÖ
Assemble two on the right pedestal
panel (shown in Illustration 7-C and
8-A). and two on the left pedestal
panel (not shown).
ÖÖ
Tighten all fasteners.
8-B. Tighten the two screws (DX) loosely fastened earlier in Step 5-C.
Ö
Lock the two screws (DX) holding the PEDESTAL PANELS together with (2)
HEX NUTS (EY).
Ö
One HEX NUT (EY) assembles onto the right pedestal panel as shown. One
HEX NUT (EY) assembles onto the left pedestal panel.
Ö
Tighten all fasteners.
(EY)
#10-24 Hex Nut
(6) Qty.
Hardware shown actual size
DX
EY
DX
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