Coleman 9928-a50 Service Manual
Gas Barbecue
Use, Care & Assembly Manual
With Grill Lighting Instructions
Model 9928 Series (LP Gas)
ASSEMBLER/INSTALLER:
Leave these instructions with the consumer.
CONSUMER/USER:
Read all instructions and keep in a safe place for future reference.
For Outdoor Use Only
www.coleman.com
IMPORTANT
Read this manual carefully before assembling,
using or servicing this grill. Keep this manual for
future reference. If you have questions about
assembly, operation, servicing or repair of this
grill, please call Coleman at 1-800-835-3278 or
TDD: 316-832-8707. In Canada call
1 800 387-6161.
NOTE:
1) Propane tank is not included.
ANSI Z21.58a-2006 • CSA 1.6a-2006
Outdoor Cooking Gas Appliances
®
2
DANGER
• FOR OUTDOOR USE ONLY. NEVER operate grill in enclosed
areas, as this could lead to gas accumulating from a leak, causing
an explosion or a carbon monoxide buildup which could result in
injury or death. DO NOT use in garages, breezeways, sheds or
any enclosed area.
• NOT FOR USE BY CHILDREN.
• If these instructions are ignored, a hazardous fire or explosion could
result in physical injury, death or property damage!
DANGER
This manual contains important information about the assembly, operation
and maintenance of this product and system. General safety information is
presented in these first few pages and is also located throughout the
manual. Particular attention should be paid to information accompanied by
the safety alert symbols: “ DANGER”, “ WARNING”, “ CAUTION”.
Keep this manual for future reference and to educate new users of this
product. This manual should be read in conjunction with the labeling on
the product.
Safety precautions are essential when any mechanical or propane fueled
equipment is involved. These precautions are necessary when using,
storing, and servicing. Using this equipment with the respect and caution
demanded will reduce the possibilities of personal injury or property
damage.
The following symbols shown below are used extensively throughout this
manual. Always heed these precautions, as they are essential when using
any mechanical or fueled equipment.
DANGER
DANGER indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate personal injury, or property
damage.
Contents
General Safety Information
Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
General Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Portable L.P. Gas Barbecue Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Grill Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Grill Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Interior Parts Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installing 1 LB. Disposable Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Leak Testing - Disposable Gas Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Fixing a Fuel Leak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Start-Up Check List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Lighting the Burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Shutting Off the Grill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
General Use and Correct Burner Flames . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Grilling Tips and Hints. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
In Case of Grease Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Cooking Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Care, Maintenance, and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Cleaning the Venturi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Moving and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Registration Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Replacement Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
WARNING
1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity
of this or any other appliance.
2. An LP cylinder not connected for use
shall not be stored in the vicinity of this
or any other appliance.
Input Rating: 2 burners @ 12,000 BTU/H each.
Category: Pressure regulated propane
Fuel: 16.4 oz. disposable propane cylinders
Regulator: 9928
Technical Characteristics
CALIFORNIA PROPOSITION 65:
WARNING: Combustion by-products produced when using this product
contain chemicals known to the State of California to cause cancer, birth
defects, or other reproductive harm.
• DO NOT move grill while it is lit.
• Keep outdoor cooking gas appliance area clear and free from
combustible materials, gasoline and other flammable vapors and
liquids.
WARNING
• NEVER place more than 10 pounds on a side table.
DO NOT lean on grill.
• NEVER use charcoal briquettes or lighter fluid in a gas grill.
• Grill is hot when in use; to avoid burns, DO NOT touch any hot grill
surface. Keep children and pets away from hot grill.
• NEVER leave the grill unattended while it is in use.
• It is your responsibility to assemble, install, operate and care for
your gas grill properly.
• DO NOT use gas grill indoors.
• Under some circumstances, propane may lose the distinctive odor
that was added. Other strong odors may hide or mask the odor of
propane. Colds, allergies, sinus congestion, and the use of tobacco,
alcohol or drugs may impair your ability to detect the odor
of propane.
WARNING
3
• Installation must conform with local codes or, in the absence of local
codes, with either the National Fuel Gas Code
, ANSI Z223.1/NFPA 54,
Natur
al Gas and Propane Installation Code, CSA B149.1, or Propane
Stor
age and Handling Code, CSA B149.2, or the Standard f
or
Recreational Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV
Series, Recreational Vehicle Code, as applicable.
• To check local codes, see your local L.P. gas dealer or natural gas
company listed in the Yellow Pages for recommended installation
procedures and regulations.
This appliance is not to be installed in or on a recreational vehicle
and/or boat.
Follow these safety rules before each use:
1. A minimum clearance of 36 inches from the left, right, back and
bottom sides of the grill must be maintained between the grill and
any combustible construction such as wood siding of a building.
2. Never locate the grill under an unprotected combustible material
or overhang.
3. Do not obstruct the flow of combustion and ventilation air. Maintain
a minimum clearance of 3 inches from the back of the grill and noncombustible construction such as a concrete or brick wall.
4. Keep the ventilation opening(s) of the cylinder enclosure free and
clear from debris.
5. The grill should be level and not facing directly into the wind.
WARNING
General Installation
Liquefied Petroleum gas (abbreviated L.P. gas or propane), is highly
flammable. It becomes liquid when stored under high pressure inside a
cylinder and vaporizes when released. L.P. gas is heavier than air and
tends to collect in low areas. It is important that there are no leaking
connections on your gas grill that could cause a fire or explosion (see the
section titled “LEAK TESTING”).
Portable LP gas grills require a fuel delivery system which is comprised
of a valve [A], a regulator [B] with vent hole [C], an L.P. gas supply
cylinder [D], (Fig. 1). Illustration in Fig. 1 is for description purposes only.
A
B
D
C
WARNING
Your new barbecue grill is equipped with a CGA # 600 regulator [B].
DO NOT attempt to connect this regulator to any other
disposable L.P. cylinder not equipped with a mating CGA # 600
fitting [E]. This grill may only be used with the pressure regulator
supplied with this unit, or pressure regulators specified by
Coleman for use with this unit. Replacement regulators must
only be those specified by Coleman.
Portable L.P. Gas Barbecue Cylinders
WARNING
A liquid propane tank, not connected for use with this gas barbecue,
shall not be stored in the vicinity of this or any other appliance.
Fig. 1
E
DANGER
• NEVER store a spare L.P. gas supply cylinder under the grill
body or inside the grill enclosure or in the vicinity of any heat
producing appliance. (Fig. 2)
Failure to follow this information exactly could result in an
explosion and/or fire causing death or serious injury.
Fig. 2
REPRESENTATIVE ILLUSTRATION
Connections must comply with local requirements and are the
sole responsibility of the person performing the work.
WARNING
• DO NOT attempt to adjust the regulator as this could
create a situation causing personal injury or property
damage.
Cylinder Specifications
• All L.P. gas cylinders used with this appliance shall be
constructed and marked in accordance with the Specifications
for L.P. Gas Cylinders of the U. S. Department of Transportation
(DOT) or the National Standard of Canada, CAN/CSA-B339,
Cylinders
, Spheres and
Tubes for
Transportation of Dangerous
Goods; and Commission, as applicable; and shall be provided
with a listed overfilling prevention device, if required; and a
cylinder connection device compatible with the connection for
outdoor cooking appliances.
• Read labels on the L.P. Gas Supply Cylinder.
4
1. Grill Lid
2. Thermometer
3. Lid Release Latch
4. Control Knob
5. Electronic Igniter
6. 1 lb. Disposable Cylinder
(purchase separately)
7. Regulator
8. Carry Handle
9. Lid Handle
10. Side Shelf with Tool Hooks
11. Match Extension (stores under table)
12. Towing Handle
13. Collapsible Stand
14. Side Shelf with Towel Hook
15. Grilling/Cooking Surface
16. Grease Tray
17. Cylinder Mount
Grill Features
1
2
8
4
5
6
7
14
15
17
16
11
12
9
10
3
13
Grill Assembly
5
Fig. 3
5. Continue to lift the grill until the stand extends past the locking bracket
(Fig. 6).
Fig. 4
Fig. 5
Fig. 8
1. Place the grill on a flat and level surface. Insert the towing handle into
the rectangle tubing in the stand (Fig. 3).
3. Make sure the Towing Handle is extended and locked in position
(Fig. 3).
4. Place one foot on the Towing Handle, grasp the lift handle and lift to
extend the grill stand (Fig. 5).
IMPORTANT: Remove all packing material prior to assembly/use. If your grill has stainless steel components,
remove all protective plastic film from stainless steel parts prior to assembly/use. This film is installed at the
factory to prevent damage that could occur during shipment and handling.
2.
Depress the locking buttons at the same time, then slide the
towing handle until it locks in place (Fig. 4).
6. Carefully lower the grill into the grill stand, making sure the unit is
secured in the upright position (Fig. 7).
Fig. 6
Fig. 7
7. The locking bracket must engage the stand (Fig. 8).
Locking
Button
Locking
Bracket
Assemble the Towing Handle
Extend the Grill Support
6
11. Two thumbscrews hold each removable heat tent in place. Remove
the thumbscrews and the heat tents for cleaning or to inspect the
burner. A screwdriver may be necessary to remove the thumbscrews
(Fig. 12).
Fig. 9
Fig. 10
Fig. 11
8.
Open the grill lid by raising the bottom of the lid latch
(Fig. 9).
10. The cooking surfaces snap out of the grill for easy cleaning. A spring
latch holds each cooking surface in place. Release the spring latch
and raise the outside edge to remove each cooking surface (Fig. 11).
9. The side tables are stored underneath the grill lid (Fig. 10). Position
both side tables outside the grill before lighting or using the grill.
Fig. 12
Fig. 14
Interior Parts Use and Care
Spring
Latch
12. Each burner is secured in place with one screw. After removing the
burner screws, the burners may be rotated up to allow easy cleaning
or inspection of the grill base (Fig. 13 and 14).
Fig. 13
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