Coleman 85-3066-4 (G35305), 85-3067-2 (G35306), EVEN HEAT 85-3066-4 (G35305), EVEN HEAT 85-3067-2 (G35306) Assembly Manual

Page 1
DURABILITY • POWER • PERFORMANCE
Manual Revision #: 08272013 PD
www.colemanbbqs.com
EVEN HEAT™
BARBECUE
SMALL SPACES
ASSEMBLY MANUAL
85-3067-2 (G35306) Natural Gas
LIMITED 5-YEAR WARRANTY
Read and save manual for future reference.
Assemble your grill immediately. Missing or damaged parts
should be claimed within 30 days of purchase.
For product inquiries, parts, warranty and troubleshooting support,
please call 1-800-275-4617.
Page 2
WARNING
Failure to follow all of the Manufacturer’s instructions could result in hazardous fires, explosions, property damage, or serious personal injury or even death.
Follow all leak check procedures carefully prior to operation of barbecue, even if grill was dealer assembled. Do not try to light this barbecue without reading the Lighting Instructions section of this manual.
THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES
CAUTION
Read and follow all safety statements, assembly instructions, use and care directions before attempting to assemble and cook.
CAUTION
Sharp edges. Wear gloves when assembling your grill.
THIS BARBECUE IS FOR OUTDOOR USE ONLY
CONTACT CALL CENTRE IF ANY PARTS ARE MISSING
1-800-275-4617
INSTALLER OR ASSEMBLER/ CONSUMER
This manual should be kept with the BBQ at all times.
HEAVY ARTICLE NEEDS 2 TO LIFT
To ORDER non-warranty replacement parts or accessories,
or to register your warranty, please visit us on the web at
www.colemanbbqs.com
DANGER
1. If you smell Gas: a. Shut o gas to the appliance b. Extinguish any open flame c. Open lid d. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department
2. Requires two people to complete
the assembly process.
3. Beware of sharp edges.
WARNING
1. Do not store or use gasoline
or other flammable liquids or vapours in the vicinity of this or any other appliance.
2. An LP cylinder not connected for
use shall not be stored in the vicinity of this or any other appliance.
WARNING
IN DIRECT SUN, AND IN OPERATION, YOUR BBQ’S STAINLESS STEEL AND PAINTED STEEL PARTS CAN BECOME VERY HOT.
Page 3
1
TOOLS NEEDED FOR ASSEMBLY
• #2 Phillips screwdriver (long and short)
¼” Slotted screwdriver (long and short)
• Adjustable wrench
• Pliers
Before assembling the barbecue, read these instructions carefully.
Assemble the barbecue on a flat, clean surface. Grill is heavy. You should have at least two people assemble the barbecue together.
Caution: Sheet metal can cause injury. Wear gloves when installing the grill.
HARDWARE PACK
1/4”-20UNCx38 Screw
X 8
φ7 Washer
X 22
ST4.2x10 Tapping Screw
X 4
1/4”-20UNCx16 Screw
X 14
1/4”-20UNC Nut
X 8
φ5 Lock Washer
X 6
φ7 Lock Washer
X 22
NO.10-24UNCX13 Screw
X 6
φ5 Washer
X 6
1/4”-20UNC Screw
X 4
U Pin
X 1
1
2
3
4 5
6
7
8 9
10
11 12
φ7 Fiber washer
X8
No. Description Part Number Qty.
1 ¼”-20UNCX38 Screw 20120-13038-250 8
2 ¼”-20UNCX16 Screw 20120-13016-250 14
3 φ7 Lock Washer 41400-07000-250 22
4 φ7 Washer 40300-07000-250 22
5 1/4”-20UNC Nut 30220-13000-250 8
6 NO.10-24UNCx13 Screw 20124-10013-250 6
7 φ5 Lock Washer 41400-05000-250 6
8 φ5 Washer 40300-05000-250 6
9 ST4.2x10 Tapping Screw 22500-42010-137 4
10 1/4”-20UNC Screw G353-0014-9000 4
11 U Pin Tool G350-0026-9000 1
12 φ7 Fiber washer G501-0054-9100 8
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2
Parts List (propane) for 85-3066-4 (G35305)
Item No. Qty. Description Part No.
AA 1 Top lid assembly G353-2000-01
AB 1 Thermometer G522-0062-01
AC 2 Screw for top lid G433-0002-01
AD 2 Lid bumper, front G522-0088-01
AE 2 Lid bumper, rear G501-0066-01
BA 1 Burner box assembly G353-3100-01
BB 2 Even Heat™ burners G522-B600-01
BC 1 Carryover assembly G353-0005-01
BD 2 Even Heat™ heat distribution
plate
G522-0072-01
BE 2 Cooking grate G522-0097-01
BF 1 Warming rack G353-0027-01
BG 1 Match holder G608-0019-01
BH 2 Brace, Heat Distribution Plate G353-0020-01
CA 1 Manifold assembly-LP G353-2800-01
CB 1 Regulator G513-0017-01
CC1 1 Electronic ignition assembly G350-0017-01
CC2 1 Ignition battery cover G515-0030-01
CC3 1 Instastart™ ignition button G353-0009-01
CD 2 Electrode set, main burner G522-0020-03
CE 2 Control knob G522-B700-01
CF 1 Control panel G353-0023-01
CG 1 Front brace G353-0010-01
CH 1 Quick Clean™ grease tray G353-1700-01
CI 1 Quick Clean™ grease cup G416-0015-01
CJ 1 Upper back panel G353-0011-01
CK 1 Heat shield G353-0021-01
CL 1 Right track G522-0043-01
CM 1 Left track G522-0027-01
CN 1 Door support rail G353-5000-01
Item No. Qty. Description Part No.
DA 2 Support bracket A, side shelf G353-1400-01
DB 2 Support bracket B, side shelf G353-1500-01
DC 2 Side shelf G353-4300-01
EA 1 Left side panel G353-2900-01
EB 1 Right side panel G353-4200-01
EC 1 Door assembly G353-4500-01
ED 1 Door handle G353-0024-01
EE 1 Bottom shelf-LP G353-1300-01
EF 2 Locking castor G350-0023-01
EG 2 Castor G350-0024-01
EH 1 Door magnet assembly G501-00F2-02
F1 1 Hardware pack G353-B001-02
F2 1 Assembly manual G353-M005-01
F3 1 Safe use and care manual G353-M005-02
F4 1 Tank Screw G505-0047-01
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3
EXPLODED DIAGRAM (PROPANE) FOR 85-3066-4 (G35305)
Extras
Hardware
Pack
Assembly
Manual
Safety & Care
Manual
Tank
Screw
F1 F2 F3 F4
Page 6
4
PARTS LIST (NATURAL GAS) FOR 85-3067-2 (G35306)
Item No. Qty. Description Part No.
AA 1 Top lid assembly G353-2000-01
AB 1 Thermometer G522-0062-01
AC 2 Screw for top lid G433-0002-01
AD 2 Lid bumper, front G522-0088-01
AE 2 Lid bumper, rear G501-0066-01
BA 1 Burner box assembly G353-3100-01
BB 2 Even Heat™ burners G522-B600-01
BC 1 Carryover assembly G353-0005-01
BD 2 Even Heat™ heat distribution
plate
G522-0072-01
BE 2 Cooking grate G522-0097-01
BF 1 Warming rack G353-0027-01
BG 1 Match holder G608-0019-01
BH 2 Brace, Heat Distribution Plate G353-0020-01
CA 1 Manifold assembly-NG G353-4800-01
CB 1 Natural Gas Hose G501-0099-01
CC1 1 Electronic ignition assembly G350-0017-01
CC2 1 Ignition battery cover G515-0030-01
CC3 1 Instastart™ ignition button G353-0009-01
CD 2 Electrode set, main burner G522-0020-03
CE 2 Control knob G522-B700-01
CF 1 Control panel G353-0023-01
CG 1 Front brace G353-0010-01
CH 1 Quick Clean™ grease tray G353-1700-01
CI 1 Quick Clean™ grease cup G416-0015-01
CJ 1 Upper back panel G353-0011-01
CK 1 Heat shield G353-0021-01
CL 1 Right track G522-0043-01
CM 1 Left track G522-0027-01
CN 1 Door support rail G353-5000-01
Item No. Qty. Description Part No.
DA 2 Support bracket A, side shelf G353-1400-01
DB 2 Support bracket B, side shelf G353-1500-01
DC 2 Side shelf G353-4300-01
EA 1 Left side panel G353-2900-01
EB 1 Right side panel G353-4200-01
EC 1 Door assembly G353-4500-01
ED 1 Door handle G353-0024-01
EE 1 Bottom shelf-NG G353-2400-01
EF 2 Locking castor G350-0023-01
EG 2 Castor G350-0024-01
EH 1 Door magnet assembly G501-00F2-02
F1 1 Hardware pack G353-B001-02
F2 1 Assembly manual G353-M005-01
F3 1 Safe use and care manual G353-M005-02
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5
EXPLODED DIAGRAM (natural gas) FOR 85-3067-2 (G35306)
Extras
Hardware
Pack
Assembly
Manual
Safety & Care
Manual
F1 F2 F3
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6
Separate the 2 dierent types of castors: 2 locking castors (EF) and 2 regular castors (EG).
NOTE: Regular castors (EG) need to
be assembled to the front of the bottom shelf (EE), and locking castors (EF) need to be assembled to the back of the bottom shelf (EE), as shown in figure A.
Attach the regular castor (EG) to the front of the bottom shelf (EE), and use the Pin (#11) to secure and tighten (Figure B).
Repeat for remaining 3 castors (EF & EG).
Ensure that the locking castors (EF) are firmly locked in the “ON” position before continuing.
Assemble the left side panel (EA) and the right side panel (EB), to the bottom shelf (EE).
ASSEMBLY INSTRUCTIONS
876
6
YOU WILL NEED:
2
11
3 4
Upside down view
X 6
X 1
X 6 X 6
YOU WILL NEED:
1
Close up
2
EG
EG
EF
EF
EE
A
EG
11
B
Front view
Close up
EE
EA
EB
Page 9
7
ASSEMBLY INSTRUCTIONS
876
YOU WILL NEED:
6 7 8
X 4 X 4 X 4
3
4
Attach the front brace (CG) to the left and right cart side panels (EA & EB). The top of the front brace (CG) can be identified by two clips located on the top left, and right side of this part, as shown in B.
TIP: One person should align the left
side, while the second person assembles the right side.
Assemble the Heat Shield (CK) to the left and right side panel (EA & EB).
6
9
X 4
YOU WILL NEED:
Back view
Close up
EE
EA
EB
CG
B
A
Back view
CK
EA
EB
Page 10
8
YOU WILL NEED:
ASSEMBLY INSTRUCTIONS
Attach the upper back panel (CJ) to both the left and right side panels (EA & EB).
DO NOT tighten screws until all hardware has been positioned.
1 3 4
X 4 X 4 X 4
5
6
THIS STEP REQUIRES 3 PEOPLE. DO NOT ATTEMPT ALONE. EXTREMELY HEAVY!
a. Position the top lid assembly and
burner box assembly (A & B) onto the cart assembly (C), as shown.
Front view
A
B
C
Back view
EB
EA
CJ
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9
ASSEMBLY INSTRUCTIONS
Assemble the left and right tracks (CL and CM) for the Quick Clean™ grease tray (CH), as shown in figure A, B and C.
TIP: Both the left and right tracks
(CL and CM) should be inserted into the two clips located on the top of the front brace (CG), as shown in figure B.
Assemble the back of the left and right tracks (CL and CM) to the upper back panel (CJ), as shown in figure C.
6 7 8
X 2 X 2 X 2
Back view
Front view
7
CM
CJ
CL
CF
CG
A
B
Back view
C
CJ
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10
ASSEMBLY INSTRUCTIONS
Assemble the door support rail (CN) to the left and right upper side panels (EA and EB), as shown.
WARNING: This part may have sharp edges. Wear protective gloves when assembling.
8
YOU WILL NEED:
YOU WILL NEED:
Left and Right side shelf assembly
a. Assemble the side shelf support
bracket A (DA-front) and side shelf support bracket B (DB- back) to the right upper side panel of the burner box.
b. Assemble the side shelf support
bracket A (DA-back) and side shelf support bracket B (DB- front)to the left upper side panel of the burner box.
9
YOU WILL NEED:
1 3 4
X 4 X 4 X 4
2
4
12
X 4
X 4
X 4
5
X 4
A B
2 12
X 4X 4
A
Position of support brackets
Front right side view
Front left side view
3
X 4
4
X 4
5
X 4
B
3
X 4
Front view
CN
EA
EB
B
B
A
A
DB
DA
A
C
A
A
B
B
DA
DB
B
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11
Front view
Close up, right side shelf
ASSEMBLY INSTRUCTIONS
c. Assemble the left and right side
shelves (DC) to the side shelf support brackets (DA and DB), as shown in figure D and E.
9
6
10
X 4
YOU WILL NEED:
D
CF
BA
DC
DB
DA
DC
E
DA
DB
DC
CF
CG
Page 14
12
Right side panel, inside view
Right side panel, inside view
ASSEMBLY INSTRUCTIONS
10
Electronic Ignition Assembly
a. Remove the ignition battery cover
(CC2) and the plastic nut from the electronic ignition box (CC1).
c. Insert an “AA” battery into the battery
compartment, as shown. Secure using the ignition button cover (CC2).
d. Insert the two Electrode set, main
burner (CD) wires into the Electronic ignition assembly (CC1) as shown.
NOTE: All main burner electrode wire
connection points are the same size.
e. Insert the Instastart™ ignition button
(CC3) wires into the Electronic ignition assembly (CC1), as shown in figure C.
A
C
CC2
CC3
CC1
CC1
EB
b. Position the electronic ignition
box (CC1) through the opening in the right side panel (EB) and secure using the nut.
CD
Right side panel, outside view
B
CC2
­+
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13
ASSEMBLY INSTRUCTIONS
a. Assemble the door assembly (EC), to
the bottom shelf (EE) by inserting the fixed pin (bottom of door) into the hole provided (figure B).
b. Assemble the top of the door
assembly (EC) to the door support rail (CN), by pressing in the door support pin and aligning with the hole located on the top right corner of the door.
Tip: Use a paint scraper to press-in the
support pin. The support pin will lock into position when the door is assembled correctly.
11
Bottom of door
Top of door
B
EC
EE
C
EC
CN
A
EC
EA
EE
EB
Front view
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14
ASSEMBLY INSTRUCTIONS
a. Position the Heat Distribution plate
braces (BH) over the Burner Box support pins (BA) as shown.
b. Position the Even Heat™ heat
distribution plates (BD) into the burner box (BA) as shown.
c. Place the cooking grates (BE) into the
burner box (BA), as shown in figure C.
d. Assemble the warming rack (BF) by
inserting the two fixed pins into the two holes provided on the burner box back panel (BA), as shown.
13
a. Position the Quick Clean™ grease tray
(CH) onto the right and left tracks (CL and CM), as shown.
b. Position the Quick Clean™ grease cup
(CI) in position under the under the Quick Clean™ grease tray (CH).
12
CH
CM
CL
CI
Back view
B
A
BA
BD
BH
BH
BA
C
BF
BE
Page 17
15
FOR PROPANE MODEL ONLY
For natural gas model, follow step 15.
Attach the regulator (CB) coupling nut to the propane cylinder valve.
14
ASSEMBLY INSTRUCTIONS
15
FOR NATURAL GAS MODEL ONLY
Attach the natural gas hose (CB), as shown.
ATTENTION: In order to complete installation of your Natural Gas BBQ a 1/2” or 3/8” adapter may be required to connect your BBQ’s Natural gas hose to your home gas supply. Contact your natural gas supplier to purchase the necessary part.
ATTENTION: For your family’s safety, do not attempt to light this BBQ until you have reviewed pages 4-7 of the Coleman® Even Heat™ Barbecues Safety and Care Manual. All safety
and leak tests MUST BE PERFORMED BY THE END USER, prior to lighting this BBQ.
ATTENTION: For your family’s safety, do not attempt to light this BBQ until you have reviewed pages 4-7 of the Coleman® Even Heat™ Barbecues Safety and Care Manual. All safety
and leak tests MUST BE PERFORMED BY THE END USER, prior to lighting this BBQ.
www.colemanbbqs.com
CB
A
CB
B
Page 18
ADDITIONAL WARNINGS
POSITION YOUR BARBECUE
WARNING HOT SURFACES:
You have now completed the Assembly of your COLEMAN® EVEN HEAT™ BARBECUE.
NEXT STEPS:
1. Position your BARBECUE
2. Read SAFE USE CARE MANUAL
3. Perform Grill Safety Check-list
WARNING: FOR YOUR FAMILIES SAFETY, DO NOT ATTEMPT TO LIGHT THIS BBQ UNTIL YOU HAVE REVIEWED PAGES 4-7 OF THE COLEMAN SAFE USE AND CARE MANUAL. ALL SAFETY AND LEAK TESTS MUST BE PERFORMED BY THE END USER, PRIOR TO LIGHTING THIS BBQ.
Always confirm that this Barbecue is not positioned under a combustible object (e.g., an awning or umbrella) or in a covered area (e.g., porch or gazebo) before lighting it, to prevent a possible fire.
Always confirm that this Barbecue is not positioned under the overhang of a house, a garage or other structure before lighting it. An overhang will serve to deflect flare-ups and radiate heat into the structure itself, which could result in a fire.
Always confirm that this Barbecue is positioned more than 36” (91.4cm) away from any combustible materials or surfaces before lighting it, and that no gasoline or other volatile substances are stored in the vicinity of this Barbecue. The temperature of a grease fire or of the radiated heat might otherwise be sucient to ignite nearby combustibles or volatile substances. Do not position near windows, siding, or fencing.
Always locate the Barbecue where there will be ample combustion and ventilation air, but never position it in the direct path of a strong wind.
!
!
!
Page 19
Manufactured by Winners Products Engineering Ltd.
Coleman®, and are registered trademarks of
The Coleman Company, Inc. used under license. ©2014 The Coleman Company, Inc.
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