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Coleman
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85-3028-6
Assembly Manual
14 pgs12.21 Mb0

Coleman EVEN HEAT, 85-3028-6, 85-3029-4 Assembly Manual

DURABILITY • POWER • PERFORMANCE
Manual Revision #: 02112010 PD
www.colemanbbqs.com
EVEN HEAT™
BARBECUE
WITH 4 BURNERS
ASSEMBLY MANUAL
85-3029-4 (G52208) Natural Gas
LIMITED 5-YEAR WARRANTY
Read and save manual for future reference.
Assemble your grill immediately. Missing or damaged parts
should be claimed within 30 days of purchase.
For product inquiries, parts, warranty and troubleshooting support,
please call 1-800-275-4617.
1
WARNING
Failure to follow all of the Manufacturer’s instructions could result in hazardous fires, explosions, property damage, or serious personal injury or even death.
Follow all leak check procedures carefully prior to operation of barbecue, even if grill was dealer assembled. Do not try to light this barbecue without reading the Lighting Instructions section of this manual.
THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES
CAUTION
Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook.
CAUTION
Sharp edges. Wear gloves when assembling your grill.
THIS BARBECUE IS FOR OUTDOOR USE ONLY
CONTACT CALL CENTRE IF ANY PARTS ARE MISSING
1-800-275-4617
INSTALLER OR ASSEMBLER/ CONSUMER
This manual should be kept with the BBQ at all times.
HEAVY ARTICLE NEEDS 2 TO LIFT
TOOLS NEEDED FOR ASSEMBLY
• #2 Phillips screwdriver (long and short)
• ¼” Slotted screwdriver (long and short)
• Adjustable wrench
• Pliers
Before assembling the barbecue, read these instructions carefully.
Assemble the barbecue on a flat, clean surface. Grill is heavy. You should have at least two people assemble the barbecue together.
Caution: Sheet metal can cause injury. Wear gloves when installing the grill.
HARDWARE PACK
To ORDER non-warranty replacement parts or accessories,
or to register your warranty, please visit us on the web at
www.colemanbbqs.com
DANGER
1. If you smell Gas: a. Shut o gas to the appliance b. Extinguish any open flame c. Open lid d. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department
2. Requires two people to complete
the assembly process.
3. Beware of sharp edges.
WARNING
1. Do not store or use gasoline
or other flammable liquids or vapours in the vicinity of this or any other appliance.
2. An LP cylinder not connected for
use shall not be stored in the vicinity of this or any other appliance.
1/4”-20UNCx38 Screw
X 8
φ7 Washer
X 28
ST4.2x10 Tapping Screw
X 4
1/4”-20UNCx16 Screw
X 20
1/4”-20UNC Nut 1
X 10
Fiber Washer
X 4
φ5 Lock Washer
X 10
φ7 Lock Washer
X 24
NO.10-24UNCX13 Screw
X 10
ø5 Washer
X 10
NO.8-32UNC x10 Screw
X 4
φ4 Lock Washer
X 4
1
2
3
4 5
16
6
7
8 9
10
11 12
13 14 15
Control Knob
X 1
M4 Wing Nut
X 1
U Pin
X 1
φ4Washer
X4
No. Description Part Number Qty.
1 ¼"-20UNCX38 Screw 20120-13038-250 8 2 ¼"-20UNCX16 Screw 20120-13016-250 20 3 ø7 Lock Washer 41400-07000-250 24 4 ø7 Washer 40300-07000-250 28 5 1/4”-20UNC Nut 1 30220-13000-250 10 6 NO.10-24UNCx13 Screw 20124-10010-250 10 7 ø5 Lock Washer 41400-05000-250 10 8 ø5 Washer 40300-05000-250 10 9 ST4.2x10 Tapping Screw 22500-42010-137 4 10 NO.8-32UNCx10 Screw 20132-08010-250 4 11 ø4 Lock Washer 41400-04000-250 4 12 ø4 Washer 40300-04000-250 4 13 Control Knob G522-2800-9000 1 14 Wing Nut 33301-04000-032 1 15 U Pin G350-0026-9000 1 16 Fiber Washer G501-0054-9100 4
2 3
Parts List (propane) for 85-3028-6 (G52207) EXPLODED DIAGRAM (PROPANE) FOR 85-3028-6 (G52207)
BF
BA
BH
CH
CP
CG
CE3
ED
EE
DG
CK
CJ
AA
AB
CL
CI
CE2
EB
EI
EF
BG
F4
EJ
EG
EH
CE1
EM
CM
EC
EE
DH (
#
13)
DB
DA
DC
DE
DF
DD
CB
EL
CC
CD
CA
EA
CO
CN
EK
BE
BD
Assembly
Manual
Safe Use
& Care Manual
Hardware
Pack
F2
F3
F1
Extras
AC
AD
BC
BC
BC
BB
CF
Item No. Qty. Description Part No.
AA 1 Top lid assembly G522-2300-01
AB 1 Thermometer G522-0062-01
AC 2 Screw for top lid G433-0002-01
AD 2 Lid bumper G508-0063-01
BA 1 Burner box assembly G522-5300-01
BB 4 Even Heat™ burners G522-4900-01
BC 1 Carryover assembly G522-0087-01
BD 4 Even Heat™ heat distribution
plate
G522-0072-01
BE 3 Coleman stainless steel
cooking grates
G522-0024-01
BF 1 Warming rack G515-0058-01
BG 1 Match holder G608-0019-01
BH 2 Even Heat™ heat distribution
plate brace
G522-0086-01
CA 1 Manifold assembly-LP G522-5500-01
CB 1 Regulator G606-0008-01
CC 1 Side burner valve with
T bracket LP
G522-0070-01
CD 1 Metal hose, side burner G508-0024-01
CE1 1 Electronic ignition assembly G515-0030-02
CE2 1 Ignition battery cover G515-0030-01
CE3 1 Instastart™ ignition button G353-0009-01
CF 4 Electrode set, main burner G522-0020-02
CG 4 Control knob G522-2700-01
CH 1 Control panel G522-0074-01
CI 1 Front brace G522-0025-01
CJ 1 Quick Clean™ grease tray G522-0800-01
CK 1 Quick Clean™ grease cup G416-0015-01
CL 1 Upper back panel G522-0026-01
CM 1 Heat shield G522-0041-01
CN 1 Right track G522-0043-01
CO 1 Left track G522-0027-01
CP 1 Door support rail G522-5100-01
Item No. Qty. Description Part No.
DA 1 Left side burner side shelf G522-1100-01
DB 1 Side burner drip pan G522-0031-01
DC 1 Side burner G515-1000-01
DD 1 Electrode wire, side burner G515-0039-01
DE 1 Side burner lid G522-0058-01
DF 1 Side burner cooking grate G501-0077-01
DG 1 Right side shelf G522-1000-01
DH 1 Side burner control knob G522-2800-01
EA 1 Left side panel G522-0300-01
EB 1 Right side panel G522-0400-01
EC 1 Left door assembly G522-8100-01
ED 1 Right door assembly G522-9100-01
EE 2 Door handle G522-0036-01
EF 1 Bottom shelf-LP G522-4000-01
EG 2 Locking castor G515-0082-01
EH 2 Castor G350-0024-01
EI 2 Door magnet assembly G501-00F2-01
EJ 2 Condiment Baskets G522-0061-01
EK 2 Tank stopper G522-0042-01
EL 1 Quick Check™ fuel gauge
assembly
G522-6500-01
EL1 1 Quick Check™ fuel gauge
EL2 1 Quick Check™ hydraulic tube
EL3 1 Quick Check™ tank support
bracket
EM 1 Wire shelf G502-0069-01
F1 1 Hardware pack G522-B005-01
F2 1 Assembly manual G522-M007-01
F3 1 Safe use and care manual G522-M005-02
F4 1 Bottom shelf weight G412-0030-01
4 5
PARTS LIST (NATURAL GAS) FOR 85-3029-4 (G52208)
Item No. Qty. Description Part No.
AA 1 Top lid assembly G522-2300-01
AB 1 Thermometer G522-0062-01
AC 2 Screw for top lid G433-0002-01
AD 2 Lid bumper G508-0063-01
BA 1 Burner box assembly G522-5300-01
BB 4 Even Heat™ burners G522-4900-01
BC 1 Carryover assembly G522-0087-01
BD 4 Even Heat™ heat distribution
plate
G522-0072-01
BE 3 Coleman stainless steel
cooking grates
G522-0024-01
BF 1 Warming rack G515-0058-01
BG 1 Match holder G608-0019-01
BH 2 Even Heat™ heat distribution
plate brace
G522-0086-01
CA 1 Manifold assembly- NG G522-6400-01
CB 1 Natural gas hose G501-0099-01
CC 1 Side burner valve with
T bracket - NG
G522-0082-01
CD 1 Metal hose, side burner G508-0024-01
CE1 1 Electronic ignition assembly G515-0030-02
CE2 1 Ignition battery cover G515-0030-01
CE3 1 Instastart™ ignition button G353-0009-01
CF 4 Electrode set, main burner G522-0020-02
CG 4 Control knob G522-2700-01
CH 1 Control panel G522-0084-01
CI 1 Front brace G522-0025-01
CJ 1 Quick clean™ grease tray G522-0800-01
CK 1 Quick clean™ grease cup G416-0015-01
CL 1 Upper back panel G522-0026-01
CM 1 Heat shield G522-0041-01
CN 1 Right track G522-0043-01
CO 1 Left track G522-0027-01
CP 1 Door support rail G522-5100-01
Item No. Qty. Description Part No.
DA 1 Left side burner side shelf G522-1100-01
DB 1 Side burner drip pan G522-0031-01
DC 1 Side burner G515-1000-01
DD 1 Electrode wire, side burner G515-0039-01
DE 1 Side burner lid G522-0058-01
DF 1 Side burner cooking grate G501-0077-01
DG 1 Right side shelf G522-1000-01
DH 1 Side burner control knob G522-2800-01
EA 1 Left side panel G522-0300-01
EB 1 Right side panel G522-0400-01
EC 1 Left door assembly G522-8100-01
ED 1 Right door assembly G522-9100-01
EE 2 Door handle G522-0036-01
EF 1 Bottom shelf-NG G522-4600-01
EG 2 Locking castor G515-0082-01
EH 2 Castor G350-0024-01
EI 2 Door magnet assembly G501-00F2-01
EJ 2 Condiment Baskets G522-0061-01
EK 1 Timer G430-0049-01
F1 1 Hardware pack G522-B005-01
F2 1 Assembly manual G522-M007-01
F3 1 Safe use and care manual G522-M005-02
F4 1 Bottom shelf weight G412-0030-01
EXPLODED DIAGRAM (natural gas) FOR 85-3029-4 (G52208)
BF
BA
CH
CP
CG
CE3
ED
EE
DG
CK
CJ
AA
AB
CL
CI
CE2
EB
EI
EJ
EF
BG
EG
EH
CE1
CM
EC
EE
DB
DA
DC
DE
DF
DD
CB
EK
CC
CD
CA
EA
CO
CN
Assembly
Manual
Safe Use
& Care
Manual
Hardware
Pack
F2
F3
F1
Extras
AC
AD
BC
BC
BC
BB
CF
BE
BD
BH
F4
DH (
#
13)
6 7
Front view
a. Separate the 2 dierent types of
castors: 2 locking castors (EG) and 2 regular castors (EH).
b. Insert the U Pin (#15) into one of the
regular castors (EH), as shown in image B. Attach the regular castor (EH) to the front of the bottom shelf (EF), and use the U Pin (#15) to secure and tighten.
Repeat for remaining 3 castors (EG & EH).
NOTE: Regular castors (EH) need to
be assembled to the front of the bottom shelf (EF), and locking castors (EG) need to be assembled to the back of the bottom shelf (EF), as shown in image C.
Ensure that the locking castors (EG) are
rmly locked in the “ON” position before
continuing.
Assemble the left side panel (EA) and the right side panel (EB), to the bottom shelf (EF).
Attach the front brace (CI) to the left and right cart side panels (EA and EB). The top of the front brace (CI) can be identified by two clips located on the top left, and right side of this part.
TIP: One person should align the left
side, while the second person assem­bles the right side.
ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS
876
YOU WILL NEED:
YOU WILL NEED:
6 7 8
Upside down view
Close up
Back view
X 4 X 4 X 4
YOU WILL NEED:
1
3
2
876
2 3 4
X 6 X 6 X 6
F4
Close up
EB
EF
EA
EK
EA
EF
CI
CI
EB
Close up
6
15
X 1
EG
EF
EH
B
EG
15
A
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