Coleman 8200, 8100 User Manual
Natural Gas Conversion Kit
IMPORTANT
Read this document carefully before attempting installation
of this conversion kit. These instructions should be left with
the consumer for future reference.
For the following Coleman® Gas Barbecue Grills:
8100 Series (M/N 9992-643)
8200 Series (M/N 9992-644)
WARNING
• This Natural Gas conversion Kit must be installed only by a qualified
service technician.
• Gas supply system must be installed in accordance with the U.S.
National Fuel Gas Code.
• This appliance and its individual shut off valve must be disconnected
from the gas supply piping system during any system pressure test in
excess of 1/2 PSI (3.5 KPA).
• Use a system manual shut off valve to shut off the gas supply to this
gas appliance before continuing with installation procedures.
WARNING
• If the information in this document is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss
of life. Read the Coleman®
Gas Barbecue Use, Care & Assembly
Manual With Grill Lighting Instructions,
before attempting installation
of this conversion kit.
WARNING
• TURN OFF THE GAS SUPPLY!
DO NOT attempt to install this Natural Gas Conversion Kit
while the barbecue is in operation or is hot.
Installation and provision for combustion and ventilation air
must conform with the
National Fuel Gas Code, ANSI Z223.1
,
or
CAN/CGA-B149.1, Natural Gas Installation Code
, or
CAN/CGA-B149.2, Propane Installation Code
.
WARNING
A liquid propane tank, not connected for use with this gas barbecue,
shall not be stored in the vicinity of this or any other appliance.
Note: These instructions apply to
more than one model grill. The
parts included are designed for
your specific grill. The
illustrations may differ slightly
from model to model.
Turn off LP tank and disconnect
regulator from tank prior to servicing grill.
Connections must comply with local requirements and are the sole responsibility of the person performing
the work. A certified plumber must make connection to gas source. All codes must be followed.
Part No. Qty Description
11
Main Burner Valve & Manifold Assembly (NG) 8100
1
Main Burner Valve & Manifold Assembly (NG) 8200
2 1 Hose 19" - 3/8" Flare Both Ends for Side Burner (NG)
3 1 Side Burner Valve Assembly - 12K BTU (NG)
4 1 Regulator 3/8" FNPT Threads (NG)
5 1 Nipple Pipe 3/8" NPT x 1.5"
6 1 Tee Fitting - Galvanized 3/8" NPT
7 2 Connector 3/8" MNPT x 3/8" Flare
8 1 Rear IR NG Orifice
9 1 3/8" Street Elbow
10 1 Pipe Sealant (4ml)
11 1 NG Converstion Sticker
12 1 3/8 FNPT to 3/8" Flare
*your part may differ in appearance, depending on size of grill
8
7
6
5
4
3
2
1*
9
10
11
12
2
Natural Gas Conversion Instructions
Tools Needed:
Phillips head screwdriver
1/4" nut driver *
9/16" wrench
Adjustable wrench
Fig 4
Fig 1
Fig 2
Fig 3
Rear Heat Shield
Screws
Heat Tents
Screws
* 1/4” socket set with extension can also be used.
Natural Gas Conversion Instructions
Be sure gas supply is off, the knobs are in the off
position and the grill is cool.
1. Remove cooking grates and heat tents (Fig. 1).
2. Remove the screws holding the rear heat
shield in place. Lift out rear heat shield and set
aside (Fig. 2).
3. Remove the two screws holding each electrode in
place (Fig. 3).
4. Lay igniters on floor of grill (Fig. 4).
3
Fig 5
Fig 6
Side Screws
(Repeat on left side).
Screws
under lip
Fig 8
Fig 7
Tabs
Natural Gas Conversion Instructions
5. Remove the screws from the bottom of the heat
shield, holding the front heat shield in place. The
screws are located under the bottom lip of the
shield (Fig. 5).
6. Remove the two side heat shield screws
located under the bottom lip of the heat shield.
There is one screw on each side (Fig. 6).
7. Remove the front heat shield (Fig. 7).
8. Grasp and push the burner(s) towards the rear
of the grill to detach the burner from the
valves (Fig. 8).
9. Angle the burners up and remove (Fig. 8).
4
Fig 10
Fig 14
Fig 9
Fig 11
Fig 13
Manifold
Gas Inlet Flex Line
Flex Line
Fig 12
Manifold
Screws
Natural Gas Conversion Instructions
10. Disconnect the right side flexline from the manifold using the adjustable wrench. This will free
up the right side of the manifold (Fig. 9).
11. Disconnect the left side flexline from the back
infrared valve using an adjustable wrench. This
will free up the left side of the manifold (Fig. 10).
12. Remove the control knobs from the front of the
grill (Fig. 11).
13. Remove the two screws holding each bezel in
place on the control panel (Fig. 12).
14. Remove the bezels from the front control panel.
Note: The small bezel stays in place (Fig. 13).
15. Remove manifold from grill body (Fig. 14).
You are now ready to install
the new NG manifold.
5
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