Coleman 5040 User Manual
Repair and Replacement Procedures
Model 5040 A Series
Consumer Replacement Items
®
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4
5
12
6
1
11
14
16
15
7
2
10
9
3
8
17
20
18
21
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19
No. Part No. Description
1 5040-1561 Reflector
2 5040A5441 Pilot Assembly (Including tip switch)
3 5040-1211 Glass Frame
4 5040-1491 Heater Knob
5 5040-1501 Lantern Knob
6 5040-1471 E.I. Button
7 5040-3101 Electrode
8 5040-1431 Glass
9 5040-5571 Lantern & Heater Valve Assembly
10 5040-2211 Igniter
11 5040-5251 Regulator
12 5040-5641 Gas Hose Less Regulator
13 21A122 Insta-Clip Mantle
5040-0851 Hardware Kit Complete
14 5040-4411 Three Panels (Painted)
5040-4421 Three Panels (Stainless Steel)
15 5040-4401 Post (Painted)
5040-3391 Post (Stainless Steel)
16 5040-1751 Base Assembly
17 5040-4811 Post Mount (Painted)
5040-4801 Post Mount (Stainless Steel)
18 5040-1251 Post Mount Cover (Painted)
5040-1261 Post Mount Cover (Stainless Steel)
19 5040-0711 Three Support Brackets (Painted)
5040-0701 Three Support Brackets (Stainless Steel)
20 5040-1151 Heater Burner Screen
21 5040-1161 Burner
Replacement Parts for 5040 A Series
© 2003 The Coleman Company, Inc.
3600 North Hydraulic, Wichita, KS 67219 U.S.A.
1-800-835-3278 or TDD 316-832-8707
Coleman
®
and are registered trademarks
of The Coleman Company, Inc.
3
Heater Manual
Table of Contents
For Repair or Replacement of: Page
Reflector 4
Burner Screen 4
Burner 5
Mantle Electrodes 5
Knob(s) or Igniter 6
Burner Caps 7
Pilot/Burner Electrode 7
Tip Switch
Mantle Section
Gas Tips, Burner Gas Line
Valve(s) and/or Valve Manifold
Troubleshooting 8-11
®
4
To repair or replace reflector, refer to Figure 1.
Remove four hex-head screws holding reflector to burner head using a 11/32" wrench (Figure 1).
Also see Note #1.
To repair or replace burner screen, refer to Figures 1-5. To avoid cuts, do not run fingers or
hands along edges of thin sheet-metal parts.
Remove reflector (Figure 1). Remove 4 lower hex-head screws holding burner screen to burner
screen assembly bottom using a 7/16" wrench (Figure 2). Lift burner screen assembly top from
heater head (Figure 3). Also see Note #1. Remove 4 upper hex-head screws holding burner screen
to burner screen assembly top using a 7/16" wrench (Figure 4). Finally, remove burner screen
assembly top (Figure 5). Reassembly caution
: Edge of screen with holes closer to the edge goes
“up” on re-assembly (attached to screen assembly top). When reinstalling burner screen make
sure that the oval hole at the bottom edge of the burner screen (Figure 3-a) is lined up with the
hole in the burner screen bottom, marked Pilot Port (Figure 3-b).
Figure 1 Figure 2 Figure 3
Figure 4
Figure 5
Caution: After completion of repairs and before operating the patio heater, make
sure you read and follow all safety information in the Instructions for Use manual. If
you do not have this manual, contact Coleman at 1-800-835-3278 or TDD 316-832-8707.
Figure 3-a
Figure 3-b
Oval Hole
Burner Screen
Burner Screen
Bottom
Model 5040 A Repair Manual
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