Coleman 4000, Lg40811e Owner's Manual

11412133 00/12
LOOK INSIDE FOR:
Easy Assembly Instructions
Warranty Information
Safety, Maintenance
and Cleaning Tips
GRILL
4101 Howard Bush Drive
Neosho, Missouri 64850
Internet site:
www.bbqhq.com
LOOK ON PAGE 2
Pre-cooking seasoning processes and
proper storage treatment of
Cast Iron Grids.
9-Volt Battery Included
Las Instrucciones de Ensamblaje en español en la pagina 13.
ASSEMBLY
INSTRUCTIONS
FOR
LG40811E
WARNING:
THE EDGES OF SHEET MET AL P ARTS CAN CAUSE INJUR Y
IF NOT HANDLED WITH CARE.
USE EXTREME CAUTION!
IMPORTANT!
TO ENSURE PROPER GAS FLOW, BURNER
CONTROL VALVES MUST
BE “OFF” BEFORE
OPENING THE GAS CYLINDER VALVE.
ASSEMBLER/INSTALLER:
L
EAVE THESE INSTRUCTIONS WITH THE CONSUMER.
CONSUMER/USER:
R
EAD ALL THESE INSTRUCTIONS AND KEEP THEM IN A
SAFE PLACE FOR FUTURE REFERENCE
.
11412133 (Pg. 2)
Two Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(16)
Three Main Control Knobs . . . . . . . . . . . . . . . . . . . . . .(32)
One Grease Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(48)
One Grease Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(49)
Three Heat Tents . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(61)
One Meat Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(57)
One Meat Probe Receptacle . . . . . . . . . . . . . . . . . . . . .(57a)
One Handle Assembly One Literature Bag One 6-lobe Screwdriver Hardware bag(s)
Assorted assembly hardware - One Igniter Kit bag
Two Axle pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(3)
CARTON A - MISCELLANEOUS PARTS
B
EFORE
Y
OU
B
EGIN
A
SSEMBLING
Y
OUR
NEW Q
UALITY
C
OLEMAN
GAS B
ARBECUE
G
RILL
:
Ö
FOR EASE OF ASSEMBLY, leave the grill on the inside bottom foam packing tray until the wheels have been attached. (See representative
example at right). Remove the outside foam from the right and left sides of the frame base at this time.
Ö
Remove all cartons located on top of the barbecue grill base and set aside.
Engineering Code
LG114333
Tools Needed
Ö
#20 6-Lobe Screwdriver (Included)
Ö
#2 Phillips Screwdriver
Ö
An adjustable wrench
Ö
9-Volt Battery (Included)
Optional Tools
Ö
7/16" and 5/16" Box End Wrenches
Ö
7/16" Nut Driver
Ö
Electric or Cordless Screwdriver
Ö
#20 6-Lobe driver bit
Ö
#2 Phillips driver bit
START THE COOKING GRIDS
SEASONING PROCESS BEFORE
A
SSEMBLING YOUR GRILL!
C
AST
I
RON
G
RIDS
Ö
Cast Iron grids are on select models only.
Ö
Your cast iron grids may have some rusting. This is normal. To remove the rust, scour the rusty areas with steelwool, i.e. SOS pad, until all traces of rust are gone. Wash, dry and season grids.
S
EASONING
C
AST
I
RON
G
RIDS AND
G
RIDDLE
SEASONING IS THE PROCESS OF ALLOWING OIL TO BE
ABSORBED INTO THE IRON
, CREATING A NON-STICK,
RUSTPROOF FINISH
. HERE
S HOW TO DO IT:
Ö
Preheat Oven to 350ºF.
Ö
Wash with hot, soapy water and a stiff brush. Rinse and dry completely.
Ö
Oil the grids (all surface top and bottom) with MELTED solid vegetable shortening.
Ö
Turn upside down on the top rack of a 350ºF pre-heated oven.
Ö
Put aluminum foil on the bottom rack to catch any excess drippings.
Ö
Bake the grids for one hour at 350ºF.
Ö
Let the grid cool slowly in the oven.
Ö
Store, uncovered, in a dry place when cooled.
ONE CARTON - L.P. GAS CYLINDER
WARNING:
Combustion by-products produced when using
this product contain chemicals known to the State
of California to cause cancer, birth defects, or
other reproductive harm.
CARTON B - 2 SIDE TABLE
ASSEMBLIES
(FOR MODELS WITHOUT SIDE BURNER)
One pre-assembled right sidetable
One pre-assembled left sidetable
11412133 (Pg. 3)
4-A
WN
WN
WN
3
3
16
16
3
1-A
1-A. Insert the AXLE PINS (3) into the wheels.
Ö
Insert the wheels and axle pins into each side of the base and secure with two clevis pins (WN). See diagram.
Ö
Remove the remaining foam tray from under the barbecue grill now.
Left end
Back
Label
Ö
Assemble WHEELS (16). See detail 1-A.
Ö
Assemble BASKET (22) on the right end of base and legs. See detail 1-B.
Step
1
BEGIN WITH CARTON A - MISCELLANEOUS PARTS
Right end
1-B. Feed the BASKET (22) through the right legs with the basket
extensions on the outside of the legs. The extensions will rest against the outside of the legs.
Ö
Place the Basket feet over the caster bolt and secure with two wing nuts (DZ).
1-B
22
DZ
DZ
(2) Qty.
Hardware shown actual size
(2) Qty.
Back View
Right end
11412133 (Pg. 4)
Ö
Assemble the one GREASE PAN (48) and one GREASE CUP (49) under the
bottom casting. See details 2-A and 2-B.
2-A. Secure two shoulder screws (DN) into the GREASE PAN (48) with
two hex nuts (GC), taking care not to damage the porcelain by overtightening. A standard soup can may be used inside the GREASE CUP (49) as a disposable liner. Attach the Grease Cup to the shoulder screws on the bottom of the grease pan.
2-B. Slide Grease pan assembly into position past tab stops, from the back, on
flanges under bottom casting. NOTE: When cleaning, hold the stops out to remove the Drip pan.
(2) Qty
(2) Qty.
GC
GC
48
49
DN
DN
2-B
2-A
Step
2
Hardware shown actual size
Tab Stop
Tab Stop
11412133 (Pg. 5)
Step
3
3-A. Place CONTROL KNOBS (32) on valve stems.
Ö
Insert MEAT PROBE RECEPTACLE (57a) into the right side of the control panel.
Ö
Place the MEAT PROBE (57) into the meat probe receptable.
Ö
Assemble CONTROL KNOBS (32), MEAT PROBE RECEPTACLE (57a) and MEAT PROBE (57). See detaill 3-A.
32
57
57a
32
32
3-A
11412133 (Pg. 6)
Ö
Assemble HEAT TENTS (61) and DIVIDERS (62). See details 4-A and 4-B.
4-A. Set the HEAT TENTS (61) onto the bracket mount points.
4-B. Slide the DIVIDERS (62) into the Bottom casting.
61
61
61
61
4-A
Step
4
62
62
4-B
11412133 (Pg. 7)
Hardware shown actual size
(4) Qty.
(4) Qty.
Step
5
5-B. Place two GUARDS (42b) on the front lip of the Bottom
Casting (see fig. 1). Align the clip over grid lugs. Place the COOKING GRIDS (63) in the Bottom casting with the smooth surface down.
Ö
Set the WARMING RACK (65) near the back of the bottom casting.
Ö
Assemble FRONT HANDLE Assembly to the GRILL LID (55) in detail 5-A.
Ö
Assemble two GUARDS (42b), COOKING GRIDS (63) and WARMING
RACK (65). See detail 5-B.
5-A. The FRONT HANDLE (58), HANDLE SPACER (60),
HANDLE INSULATOR (59), four screws (DT) and four hex nuts (AO) are PRE-ASSEMBLED at the factory.
Ö
Remove the four hex nuts (AO) from the Handle assembly.
Ö
Insert the screws in the Handle assembly into the GRILL LID (55) and secure with four hex nuts (AO).
Ö
Tighten with adjustable wrench or 7/16” wrench.
5-A
AO
55
AO
AO
DT
60
59
AO
AO
AO
DT
58
65
63
63
63
5-B
42b
1
11412133 (Pg. 8)
Ö
Assemble Pre-Assembled RIGHT SIDETABLE in detail 6-A.
Ö
Assemble Pre-Assembled LEFT SIDETABLE in detail 6-B.
Ö
Note: Use both hands and lift with side table brackets. NEVER lift with plastic parts.
Step
6
BEGIN WITH CARTON B - SIDE TABLE ASSEMBLIES
6-A
6-A. Use the 6-lobe screwdriver to back out the outside screws located in
the top right legs (2 or 3 turns) just enough for the SIDE BRACKETS (11 and 13) on the PRE-ASSEMBLED sidetable, to slide in place.
CAUTION: DO NOT Remove screws completely.
Ö
Place the bottom slot of the brackets on the screws first and then the top slot. Note: The TOOL BAR (12) faces the front of the grill.
Ö
Gently slide the Bracket down and tighten screws.
Right
6-B
6-B. Use the 6-lobe screwdriver to back out the outside screws located in the top
left legs (2 or 3 turns) just enough for the SIDE BRACKETS (11 and 13) on the PRE-ASSEMBLED sidetable, to slide in place.
CAUTION: DO NOT Remove screws completely.
Ö
Place the bottom slot of the brackets on the screws first and then the top slot. Note: The TOOL BAR (12) faces the front of the grill.
Ö
Gently slide the Bracket down and tighten screws.
PRE
- ASSEMBLED
SIDETABLE
PRE- ASSEMBLED
SIDETABLE
Grill
Front
Grill
Front
12
12
Left
6-
LOBE
SCREWDRIVER
11412133 (Pg. 9)
Ö
Assemble the ELECTRODE WIRES (29), SWITCH WIRES (26) and the 9-VOLT BATTERY (30) to the ELECTRONIC MODULE (28) in details 7-A.
Ö
Assemble the ELECTRONIC MODULE (28) under the Left Side Table in detail 7-B.
Step
7
ELECTRONIC M
ODULE
ORANGE
ELECTRODE
WIRE
29
ORANGE
ELECTRODE
WIRE 29
7-A
7-B. Locate the left front SIDE BRACKET (13) and
attach the ELECTRONIC MODULE (28) underneath the front bracket flange in the holes indicated in the Mounting Holes detail, with two screws (JS).
Ö
Bundle extra wire length with wire tie (LA) not shown.
(2) Qty.
Hardware shown actual size
1MB
1SB
2MB
2SB
7-B
28
13
JS
JS
1MB
1SB
1SB
2MB
7-A. Attach the black SWITCH WIRES (26), with the
red connecters located on the left side of your
grill, to the two large pins on the ELECTRONIC MODULE (28). Then attach the two orange ELECTRODE WIRES (29) located on the left side of your grill, to the pins on the module marked 1MB and 2MB.
Ö
Insert the 9-VOLT BATTERY (30) in the module, it MUST snap in place.
Caution: Insure that the wires DO NOT touch hot surfaces such as the grill casting.
Electronic Module
Side Frame 10
Screw (CW)
Side Frame 10
Screw (CL)
Tool Bar
Tool Bar
Inside
Outside
Top View of Bracket (13)
LEFT SIDE OF
GRILL
Orange
Electrode
Wires (29)
Black
Switch
Wires (26)
9-VOLT
BATTERY
30
E
LECTRONIC MODULE 28
SWITCH WIRES 26
(BLACK WIRES WITH RED
FLAG CONNECTERS
)
Left front
side of
grill
TEST THE IGNITER: A SPARK SHOULD APPEAR
AT ELECTRODE TIP.
I
F THE SPARK DOES NOT APPEAR:
- CHECK THE WIRE CONNECTIONS TO THE
MODULE
.
- CHECK PROPER ASSEMBLY OF FRESH 9-
VOLT BATTERY.
11412133 (Pg. 10)
Ö
Assemble the CYLINDER (79) to the Cylinder caddy. See detail 8-A.
Ö
Attaching TYPE 1 fitting to the fuel outlet valve in detail 8-B.
Step
8
8-A Set CYLINDER (79) in the cylinder caddy with the outlet valve
facing the front of the grill. Tighten the cylinder hold down bolt against the bottom cylinder collar.
8-B Insert the TYPE 1 nipple of the regulator (27) into
the cylinder’s fuel valve outlet as shown. Turn the regulator hand wheel clockwise to tighten. No tools are needed. The Hand wheel will come to a complete stop when the connection is secure and gas will not flow until a positive seal is achieved.
WARNING: During assembly of grill and
when attaching or replacing the L.P. gas cylinder, insure that the gas supply hose is free of kinks and/or damage and is at least 3” away from hot surfaces such as the grill casting.
8-A
79
8-B
79
27
0utlet Valve
Outlet
Valve
TYPE 1
Nipple
IMPORT
ANT!
T
O ENSURE PROPER GAS FLOW, BURNER
CONTROL VALVES MUST
BE “OFF” BEFORE
OPENING THE GAS CYLINDER VALVE
.
11412133 (Pg. 11)
READ O
WNERS USE AND CARE MANUAL:
For proper filling and purging of the cylinder For leak testing all gas supply connections For correct grill lighting instructions For use and storage of the grill and cylinder
WARNING! WHEN LEAK TESTING:
DO NOT smoke. DO NOT use fire to test for leaks.
DANGER:
Never store a spare LP gas supply cylinder under the grill body, inside or adjacent to the grill enclosure to avoid the possibility of an explosion.
IMPORTANT:
Be sure to tighten up all hardware (screws, nuts, bolts, etc.) at least once a year or each grilling season.
BEFORE USING YOUR GRILL
COLEMAN GAS BARBECUE GRILL WARRANTY
CASTINGS
- LIMITED LIFETIME
B
URNER - LIMITED FIVE (5) YEARS
OTHER
PARTS - LIMITED ONE (1)
YEAR
The Coleman Company, Inc. (“Coleman”) warrants that for the period that you own this product, it will be free from defects in material and workmanship. This warranty applies to the following parts for the following time periods: the castings are warranted for LIFETIME against burn through; the burner is warranted for five (5) years; and other parts are warranted for one (1) year, except the propane cylinder and paint finish. We DO NOT WARRANT in any way the propane cylinder (see label on cylinder for cylinder manufacturer’s warranty) or the paint finish of the product. Coleman, at its option, will repair or replace this product or any component of the product found to be defective during the warranty period. Replacement will be made with a new or remanufactured product or component. If the product is no longer available, replacement may be made with a similar product of equal or greater value. This is your exclusive warranty.
This warranty is valid for the original retail purchaser from the date of initial retail purchase and is not transferable. Keep the original sales receipt. Proof of purchase is required to obtain warranty performance. Coleman dealers, service centers, or retail stores selling Coleman products do not have the right to alter, modify or any way change the terms and conditions of this warranty.
This warranty does not cover normal wear of parts or damage resulting from any of the following: negligent use or misuse of the product, use on improper voltage or current, use contrary to the operating instructions, disassembly, repair or alteration by anyone other than Coleman or an authorized service center. Further, the warranty does not cover Acts of God, such as fire, flood, hurricanes and tornadoes.
Coleman shall not be liable for any incidental or consequential damages caused by the breach of any express or implied warranty. Except to the extent prohibited by applicable law, any implied warranty of merchantability or fitness for a particular purpose is limited in duration to the duration of the above warranty. Some states, provinces or jurisdictions do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts, so the above limitations or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights that vary from state to state or province to province.
DO NOT RETURN THIS PRODUCT TO THE PLACE OF PURCHASE.
Take the product to an authorized Coleman service center. You can find the nearest authorized Coleman service center by calling 1-800-356-3612. If a service center is not conveniently located, you may call the same number for instructions on shipping the product to the Coleman Company, Inc. You may also call the same number if you have any questions concerning this warranty.
NOT VALID IN MEXICO.
CONSUMER NOTICE
These assembly instructions are designed for
more than one model of barbecue grill. Features
shown MAY NOT be in your grill and will not be
provided by this company or at the place of
purchase for your grill.
For W
ARRANTY, SERVICE and PARTS
Locate your model number and serial number on the label found on the back of your grill base.
Leak test gas supply connections outdoors as
indicated by arrows.
C
ARE OF
S
TAINLESS
S
TEEL
P
ARTS
Ö
BEFORE cleaning any part of the grill, allow the grill to cool down completely.
Ö
Clean the grill with any multipurpose metal polish or stainless polish, low in abrasive and with no phosphorus ingredients. (Read cleaner labels for suggested uses and directions on proper use of the cleaner.)
Ö
Use a soft cloth or sponge to prevent scratches and marring of the stainless steel surfaces.
Ö
NEVER USE OVEN CLEANERS.
Ö
To protect the integrity of your grill against the effects of the environment, use a grill cover when the grill is not in use.
Ö
Failure to comply with the owner’s USE & CARE MANUAL INSTRUCTIONS & ASSEMBLY INSTRUCTIONS can void right of warranty.
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