COHU 3610 SERIES Technical Reference Manual

3610 SERIES DSP COLOR CAMERA
TECHNICAL REFERENCE MANUAL
RS-232C SERIAL CONTROL
FCC
Figure 1. Machine Vision Color Camera
Technical Manual 6X-1042D
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3610 CAMERA
TECHNICAL REFERENCE
Table of Contents
1.0 General Description 3
1.1 Electrical Characteristics 3
1.1.1 Sensor Characteristics 3
1.2 Mechanical Characteristics 3
2.0 Installation 6
2.2 Equipment Supplied 6
2.3 Equipment Required But Not Supplied 7
2.4 Cabling Requirements 7
2.5 Power Requirements 7
2.6 Sync Requirements 10
2.6.1 H And V Drive Characteristics 10
2.7 Mounting Requirements 10
2.8 Cs- And C-Mount Adapters 10
2.9 Serial Control Input (Rs-232C) 10
2.10 Installation Procedure 12
3.0 Operation 13
3.1. Dsp3600 Gui Home Screen 13
3.1.1 Gamma Control 13
3.1.2 Freeze Image 13
3.1.3 Back Light Compensation (Blc) 14
3.1.3.1 Off (Fixed Weighted Average) 18
3.1.3.2 Automatic Weighted Average 18
3.1.3.3 Brighten Dark Areas 18
3.1.3.4 Darken Bright Areas 18
3.1.4 Save Button 18
3.1.5 Eeprom Button 19
3.2 Lens/Aperture (Lens Dialog) Window 19
3.2.1 Lens Area 19
3.2.2 Aperture Area 19
3.3 Set AE Windows (Set Weight) Window 19
4.0 Static Discharge Protection 21
5.0 Unpacking And Receiving Inspection 22
6.0 Preparation For Shipment And Storage 25
7.0 Warranty 27
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This eqiupment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
CAUTION: Changes or modications to this device not
expressly approved by Cohu Electronics could void the user’s authority to operate the device.
2
FCC STATEMENTS
This device complies with Part 15 of the FCC Rules. Op­eration is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
6X-1042D
TECHNICAL REFERENCE
3610 CAMERA
1.0 GENERAL DESCRIPTION
This introduction briey describes overall
characteristics of the Camera (gure 1) related to
its installation and operation.
1.1 Electrical Characteristics
The 3610 Series provides a small, light­weight, highly sensitive machine vision CCD Camera with all electrical connections via a single rear panel connector.
Setup and control settings are implemented by a graphical user interface (GUI) communicat­ing through an RS-232C serial interface with the Camera.
The Camera operates in either NTSC or PAL format depending on the model. This Camera op­erates at an internal clock rate of 28.63636 MHz (NTSC) or 28.375 MHz (PAL). Table 1 lists speci­cations for this 3610 Camera.
Table 2 is a list of major features of the Cam­era — primarily those associated with the GUI.
The Camera is available in two different
operating power congurations: 5 V dc and 12 V
dc. Only manual iris lenses can be used with the 5 V dc Camera. The 12 V dc Cameras are available
in three congurations: (1) an auto iris version
(2) a dc iris version or (3) a freeze frame version — which requires the use of a manual iris lens.
Manual iris versions of the camera can be optioned for horizontal and vertical drive inputs If these inputs are not used the camera operates in standard crystal sync reference mode.
1.1.1 Sensor Characteristics
Figure 2 shows the relative response charac­teristic of the three sensor sizes available for this camera. These characteristic curves apply to both NTSC and PAL sensors. The curves show Cyan, Green, Yellow and Magenta responses.
These graphs exclude both the lens charac­teristics and the light source characteristics.
Note however that the IR cut lter shown in gure 3 will modify the overall response of the Camera to light. This low pass lter starts block-
ing light above about 500 nanometers and at 600 nm passes only about 50 percent. Rolling off the response at these longer wavelengths minimizes
the effect of infrared on the color response of the Camera.
1.2 Mechanical Characteristics
A model number interpretation diagram ap-
pears in gure 4. This diagram shows the various basic congurations of the Camera.
Dimensions for the Camera are shown in g-
ure 5. Figure 6 is a detailed dimensional illustra­tion for the optional mounting block that provides threaded 1/4-20 mounting holes. The Camera consists of a main body casting and front casting assembly.
Interconnections are via a 12-pin connector
located on the rear panel.
An adjustable CS-mount adapter threads onto the front of the casting. It is secured from turning by a nylon tipped hex-socket head set­screw.
The Camera can be mounted at any of three places on its body:
1. By the CS mount directly to a microscope or other similar device
2. By the top of the case — either with or without the optional mounting block
3. By the bottom of the case — either with or without the optional mounting block
Directly mounting to the top or bottom of the housing requires removal of the two black button head screws holding the outer housing cover in place at that location (top or bottom). The op­tional Accessory Kit contains the mounting block and a pair of 2-56 × 3/8 stainless steel screws to attach it to the Camera.
If the Camera is to be mounted directly with­out use of the optional mounting block, a pair of 2-56 stainless steel screws of the required length would have to be acquired. These are not sup­plied.
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3610 CAMERA
TECHNICAL REFERENCE
Table 1. Specications
ELECTRICAL
Interline transfer color CCD operating in eld mode
Format
Pixels 768 × 494 NTSC; 752 × 582 PAL
Pixel Cell Size
Resolution NTSC: 460 H × 350 TV lines; PAL: 450 X 415
Internal Clock
Sync
Frame Rate 30 fps (NTSC); 25 fps (PAL)
Sensitivity, Faceplate
White Balance Auto or manual white balance, 2500 to 9500 K
1/2 inch (6.45 × 4.84 mm) 1/3 inch (4.44 x 3.33 mm) 1/4 inch (3.33 × 2.5 mm)
1/2 inch: 8.40 (H) × 9.80 (V) µm NTSC ; 8.60 (H) × 8.30 (V) µm PAL 1/3 inch: 6.35 (H) × 7.40 (V) µm NTSC ; 6.50 (H) × 6.25 (V) µm PAL 1/4 inch: 4.75 (H) x 5.55 (V) µm NTSC ; 4.85 (H) x 4.65 (V) µm PAL
28.63636 MHz (NTSC)
28.375 MHz (PAL)
Internal crystal; or, H & V drive, revert to crystal; (composite sync special order)
1/2 inch: 3 lux with full video, minimum gain 1/3 inch: 4 lux with full video, minimum gain 1/4 inch: 8.5 lux with full video, minimum gain
Gamma Choices of 10 gamma curves (8 power function, 2 linear)
Gain 0 to 32 dB gain control — either agc or menu selected manual adjustment
Shutter 1/60 (1/50 PAL) to 1/50,000 s, in nine steps (menu selected)
S/N 48 dB max; 22 dB S/N with 32 dB gain
Spectral Responses See gure 2
Integration 2 to 510 elds available using menu selection
Video Output Simultaneous composite and S-video (NTSC or PAL)
Lens Control
Serial Communications RS-232C, 19,200 baud (xed)
Power Input
Power Consumption 5 V: 2.5 W (500 mA) or 12 V: 4.2 W (350 mA)
Regulatory
5 volt camera: manual iris only 12 volt camera: manual iris, auto iris, or dc iris
5 V dc ±10 % or 12 V dc ±10 % (depending on model)
CE CISPRII class A plus EN61000-4 -3, EN61000-4 -6, EN61000-4 -8 interfer­ence immunity test
Continued on next page
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TECHNICAL REFERENCE
3610 CAMERA
Table 1. Specications (continued)
MECHANICAL
Dimensions 1 x 1 x 3 inch, less lens (see gure 5)
Weight 2.9 oz (82 g), less lens
Two 1/4-20 screws (accepts 0.200 deep screw) top or bottom mounting block,
Camera Mount
Lens Mount
Connectors Single 12-pin Hirose HR10A-10R-12PC
Temperature
Vibration, less lens Per MIL-STD-810(E), Method 514.4, categories 1, 4, 5, 8, 9, 10
Shock, less lens No damage to 30 g’s, 11 ms duration, no crash hazard to 75 g’s, 11 ms duration
or direct to top or bottom of camera body with two 2-56 inch screws, or via CS mount direct to microscope or similar device
CS-mount, adjustable, or C-mount using 5 mm extension adapter Lens can be moved up to 3-inch from main electronics
-20 to 70 °C operating
-30 to 85 °C non operating
end
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3610 CAMERA
2.0 INSTALLATION
In addition to the actual installation require­ments, this section covers a number of other items including proper shipping and handling of the Camera.
2.2 Equipment Supplied
The equipment supplied depends on what has been ordered. In its most basic form only the following would be supplied (table 3):
TECHNICAL REFERENCE
1. The Camera itself (either NTSC or PAL ver­sion)
2. A CS-mount adapter, 0.335 width
3. Locking setscrew for adapter (4-40 x 5/32)
4. Graphical User Interface (GUI) available either with the Camera on disk or downloaded from:
www.cohu-cameras.com/tech/tech.htm
The following items are provided if the option-
al accessory kit has been ordered (table 4):
1. Wrench, hex key (Allen) “L” type wrench, 1/16­inch
2. 5 mm extender ring for use with C-mount lenses
3. Mounting block (provides two 1/4-20 threaded holes)
4. Screw, athead, 2-56 × 3/8 stainless (2 each)
1/4-inch Sensor
1/3-inch Sensor
5. Connector, plug, cable, 12-pin (mates with rear panel connector)
The following items will also be supplied if
they were ordered:
1. Lens, for sensor imaging (for either 1/3-, 1/4-, or 1/2-inch sensor), depending on version of Camera
2. Power supply — depending on the version of Camera:
6
1/2-inch Sensor
Figure 2. Sensor Response
Characteristics
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TECHNICAL REFERENCE
a. 5 V dc, 500 mA power supply (Cohu type
8470-5) or
b. 12 V dc, 350 mA power supply (Cohu type
8368-4)
Note that special-order Cameras and Camer-
as modied for special purposes may be shipped
with other items. The above listing are the basic items for typical applications.
Table 3 lists the basic items supplied with a Camera. Table 4 lists items supplied in an optional accessory kit.
2.3 Equipment Required but Not Supplied
If the following items were not ordered with the Camera these will be required to make it op­erational:
3610 CAMERA
Figure 3. IR Cut Filter Response
Characteristics
1. CS- or C-mount lens suitable for the sensor format/size in Camera
2. Power supply, 5 V dc, 500 mA output or 12 V dc, 350 mA
3. Cable. Refer to one of these test cables as an example for the construction of an interconnec­tion cable to be used with the Camera:
a. See gure 8 for use with a 5 V dc (manual
iris) versions of Camera. This cable shows connections for the H and V drive option.
b. See gure 9 for use with auto iris or dc
iris version of Camera (12 V dc operating power).
c. See gure 10 for use with a 12 V dc Cam-
era optioned for freeze frame operation. (Requires use of a manual iris lens.) This cable shows connections for the H and V drive option.
4. 1/4-20 mounting bolt(s) of the proper length if the mounting block is to be used.
2.4 Cabling Requirements
A single 12-pin connector (gure 7) on the
rear panel provides all electrical connections to
the Camera. Table 6 lists the mating cable plug for this rear panel connector. Use this plug to con­struct the cable for operating the camera.
Several test cables are shown in this manual. They can be used as an example for wiring the operating cable for a Camera.
Figure 8 shows the wiring arrangement for a 5 V dc (manual iris only) version of the Camera. This cable provides for all operating capabilities of a 5 V dc Camera.
A 12 V dc version of the Camera may require
a cable wired to either of two congurations. One is for use when the Camera is internally cong-
ured for use with either an auto iris lens or a dc iris lens. The other is for use when a 12 V dc Camera
is internally congured for freeze frame operation,
and/or external horizontal/vertical drive options.
1. Figure 9 shows the cable for use when a 12
V dc version of the Camera is congured for
either an auto iris lens or a dc iris lens.
2. Figure 10 shows cable wiring for use when
a 12 V dc Camera is internally congured for
either freeze frame operation or H and V drive. Only a manual iris lens can be used when the
Camera is congured for either freeze frame
operation or H and V drive.
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3610 CAMERA
TECHNICAL REFERENCE
361 x — x x x x — ××××
SERIES
CCD
CAMERA
1 Internal crystal 2 H&V drive
POWER
1 5 V dc Power 2 12 V dc Power
* Revert to crystal 12 V dc Camera only
** Trigger designates the freeze frame mode discussed in this manual
NOTE: Composite sync input is a special order feature. It does not appear in this model index diagram.
SYNC
*
IRIS
0 Manual Iris & Trigger 1 Auto Iris 4 Dc Iris
ACCESORIES
0 None 1 Test cable 2 Accessory kit 3 Test cable & accessory kit
12 Vdc cameras only
*
*
SENSOR
2 1/2-inch NTSC, S-video 3 1/3-inch NTSC, S-video 4 1/4-inch NTSC, S-video
5 1/2-inch PAL, S-video 6 1/3-inch PAL, S-video 7 1/4-inch PAL, S-video
12 V dc Camera only
12 V dc Camera only
LENS
0000 None
(Manual iris, auto iris & dc iris lenses available)
This is a model number interpretation diagram. It should be used only for determining the features of an existing model number — such as that labeled on a Camera.
Figure 4. Model Number Interpretation Diagram
Note that the pins 5, 6, 7, & 12 for a 12 V dc Camera can be internally wired for any one of three functions.
1. Auto iris lens
2. Dc iris lens
3. Freeze frame operation together with
H and V drive
The model number designates these differ­ences for 12 V dc Cameras. See the
of gure 4.
IRIS section
2.5 Power Requirements
The Camera is available in two different
power congurations:
1. 5 V dc ±10% 500 mA (2.5 watt) power
2. 12 V dc ±10%, 350 mA (4.2 watt). Auto iris and dc iris versions of the Camera are available only in the 12 V dc version
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TECHNICAL REFERENCE
*
Optical path includes 0.031 (0.8) thick BK-7 flat glass and 0.213 (5.4) thick multilayer quartz optical low-pass filter. Actual image plane is 0.81 (2.1) behind effective image plane.
3610 CAMERA
Locking Setscrew
(Nominal Position)
O
1.00 (25.40)
1.00 (25.40)
Adjustable CS-mount
Optical and Mechanical Centerlines Same
Dimensions in inch and (mm)
(2 place)
Use 2-56 x 3/8 flathead stainless steel screw
Optional Mounting Block
1.125 (28.57)
0.335
(8.51)
Nominal
0.3175 (8.064)
0.492
(12.5)
0.55 (14)
Effective Image Plane
3.00 (76.2)
2.635
(66.93)
1.500 (38.10)
*
Mounting block
can fasten
top or bottom
0.50 (12.7)
1/4-20
(2 Place)
(0.20 max depth)
0.20 (5.1)
Figure 5. Dimensions, Model 3610 Camera
Figure 6. Dimensions, Optional Mounting Block
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