Cognex In-Sight 8200, In-Sight 8401, In-Sight 8401C, In-Sight 8402, In-Sight 8402C Reference Manual

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In-Sight

8000 Series

Vision System

Reference Guide

10/04/2017 Version: 5.5.0.40

Legal Notices

The software described in this document is furnished under license, and may be used or copied only in accordance with the terms of such license and with the inclusion of the copyright notice shown on this page. Neither the software, this document, nor any copies thereof may be provided to, or otherwise made available to, anyone other than the licensee. Title to, and ownership of, this software remains with Cognex Corporation or its licensor. Cognex Corporation assumes no responsibility for the use or reliability of its software on equipment that is not supplied by Cognex Corporation. Cognex Corporation makes no warranties, either express or implied, regarding the described software, its merchantability, non-infringement or its fitness for any particular purpose.

The information in this document is subject to change without notice and should not be construed as a commitment by Cognex Corporation. Cognex Corporation is not responsible for any errors that may be present in either this document or the associated software.

Companies, names, and data used in examples herein are fictitious unless otherwise noted. No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, nor transferred to any other media or language without the written permission of Cognex Corporation.

Portions of the hardware and software provided by Cognex may be covered by one or more U.S. and foreign patents, as well as pending U.S. and foreign patents listed on the Cognex web site at: http://www.cognex.com/patents.

The following are registered trademarks of Cognex Corporation:

Cognex, 2DMAX, Advantage, AlignPlus, Assemblyplus, CheckitwithChecker, Checker, CognexVisionforIndustry, CognexVSOC, CVL, DataMan, DisplayInspect, DVT, EasyBuilder, Hotbars, IDMax, In-Sight, LaserKiller, MVS-8000, OmniView, PatFind, PatFlex, PatInspect, PatMax, PatQuick, SensorView, SmartView, SmartAdvisor, SmartLearn, UltraLight, VisionSolutions, VisionPro, VisionView

The following are trademarks of Cognex Corporation:

The Cognex logo, 1DMax, 3D-Locate, 3DMax, BGAII, CheckPoint, CognexVSoC, CVC-1000, FFD, iLearn, In-Sight (design insignia with cross-hairs), In-Sight2000, InspectEdge, Inspection Designer, MVS, NotchMax, OCRMax, PatMaxRedLine, ProofRead, SmartSync, ProfilePlus, SmartDisplay, SmartSystem, SMD4, VisiFlex, Xpand

Other product and company trademarks identified herein are the trademarks of their respective owners.

Regulations/Conformity

Note: For the most up-to-date CE declaration and regulatory conformity information, please refer to the Cognex

online support site: http://www.cognex.com/Support.

Safety and Regulatory

Manufacturer

FCC

KCC In-Sight 8200/8200C: Regulatory Model 1AAW: MSIP-REM-CGX-1AAW

NRTL TÜV SÜD AM SCC/NRTL OSHA Scheme for UL/CAN 61010-1. CB TÜV SÜD AM, IEC/EN 61010-1. CB report available upon request. RoHS Compliant to the latest applicable Directive.

Cognex Corporation One Vision Drive Natick, MA 01760 USA

In-Sight 8200/8200C: Regulatory Model 1AAW In-Sight 8400/8400C: Regulatory Model 1AAW In-Sight 8401/8401C: Regulatory Model 1AAW In-Sight 8402/8402C: Regulatory Model 1AAW In-Sight 8405: Regulatory Model 1AAU

FCC Part 15, Class A This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference; and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense.

In-Sight 8400/8400C: Regulatory Model 1AAW: MSIP-REM-CGX-1AAW In-Sight 8401/8401C: Regulatory Model 1AAW: MSIP-REM-CGX-1AAW In-Sight 8402/8402C: Regulatory Model 1AAW: MSIP-REM-CGX-1AAW In-Sight 8405: Regulatory Model 1AAU: MSIP-REM-CGX-1AAU

Regulations/Conformity

China RoHS

Hazardous Substances 有害物质

Part Name

部件名称

Regulatory Model 1AAU Regulatory Model 1AAW

This table is prepared in accordance with the provisions of SJ/T 11364. 这个标签是根据SJ / T 11364 的规定准备的。

O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit requirement of GB / T26572 - 2011. 表示本部件所有均质材料中含有的有害物质低于GB / T26572 - 2011 的限量要求。

X: Indicates that said hazardous substance contained in at least one of the homogeneous materials used for this part is above the limit requirement of GB / T26572 - 2011. 表示用于本部件的至少一种均质材料中所含的危害物质超过GB / T26572 - 2011 的限制要求。

Lead (Pb)铅Mercury (Hg)汞Cadmium

(Cd)

镉

X O O O O O

Hexavalent Chromium (Cr (VI))

六价铬

Polybrominated biphenyls (PBB)

多溴联苯

Polybrominated diphenyl ethers (PBDE)

多溴二苯醚

For European Community Users

Cognex complies with Directive 2012/19/EU OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 4 July 2012 on waste electrical and electronic equipment (WEEE).

This product has required the extraction and use of natural resources for its production. It may contain hazardous substances that could impact health and the environment, if not properly disposed.

In order to avoid the dissemination of those substances in our environment and to diminish the pressure on the natural resources, we encourage you to use the appropriate take-back systems for product disposal. Those systems will reuse or recycle most of the materials of the product you are disposing in a sound way.

The crossed out wheeled bin symbol informs you that the product should not be disposed of along with municipal

waste and invites you to use the appropriate separate take-back systems for product disposal.

If you need more information on the collection, reuse, and recycling systems, please contact your local or regional waste administration.

You may also contact your supplier for more information on the environmental performance of this product.

Precautions

Observe these precautions when installing the Cognex product, to reduce the risk of injury or equipment damage:

l An IEEE 802.3af compliant, and UL or NRTL listed, Power over Ethernet (PoE) power source rated Class 0, 2, 3

or 4 must be used. Any other voltage creates a risk of fire or shock and can damage the components. Applicable national and local wiring standards and rules must be followed.

l To reduce the risk of damage or malfunction due to over-voltage, line noise, electrostatic discharge (ESD), power

surges, or other irregularities in the power supply, route all cables and wires away from high-voltage power sources.

l Do not install Cognex products where they are directly exposed to environmental hazards such as excessive

heat, dust, moisture, humidity, impact, vibration, corrosive substances, flammable substances, or static electricity.

l Do not expose the image sensor to laser light; image sensors can be damaged by direct, or reflected, laser light.

If your application requires the use of laser light that may strike the image sensor, a lens filter at the corresponding laser's wavelength is recommended. Contact your local integrator or application engineer for suggestions.

l The In-Sight vision system does not contain user-serviceable parts. Do not make electrical or mechanical

modifications to In-Sight vision system components. Unauthorized modifications may void your warranty.

l Changes or modifications not expressly approved by the party responsible for regulatory compliance could void

the user’s authority to operate the equipment.

l Service loops should be included with all cable connections.

l Cable shielding can be degraded or cables can be damaged or wear out more quickly if a service loop or bend

radius is tighter than 10X the cable diameter. The bend radius must begin at least six inches from the connector.

l This device is a business-use (Class A) EMC-compliant device. The seller and user are advised to be aware of

this fact. This device is intended for use in areas outside the home.

l This device should be used in accordance with the instructions in this manual.

l All specifications are for reference purpose only and may be changed without notice.

Table of Contents

Legal Notices 2

Regulations/Conformity 3

China RoHS 4 For European Community Users 4

Precautions 5

Table of Contents 6

Symbols 8

Introduction 9

Support 9 Standard Components 9 Accessories 10

Cables 10 Mounting Block Kit 12 CIO-MICRO I/OModule 12

Connectors and Indicators 13

Installation 14

Mount the Vision System 14 Install the Lens 15 Connect the Inputs and Outputs (Optional) 16

Option1: Connect the Breakout Cable 16 Option2: Connect the I/O Module Cable 17

Connect the Ethernet and Power 18

Connect the Power Wires 18 Connect the Frame Ground Wire 19 Connect an RJ-45 LAN Cable 20 Connect the Ethernet Cable 20

Specifications 22

In-Sight 8200 and 8400 Series Vision System Specifications 22 In-Sight 8405 Vision System Specifications 24 Acquisition Trigger Input 26 High-Speed Outputs 27

High-Speed Output - NPN Configuration 28 High-Speed Output - PNP Configuration 28

High-Speed Output - Relay/LED Configuration 29 Breakout Cable Specifications 30 I/O Module Cable Specifications 31 Ethernet Cable Specifications (In-Sight 8200 and 8400 Series) 32 Ethernet Cable Specifications (In-Sight 8405) 33 In-Sight 8200 and 8400 Series Dimensions 34 In-Sight 8200 and 8400 Series Dimensions (with Mounting Block) 35 In-Sight 8405 Dimensions 36 In-Sight 8405 Dimensions (with Mounting Block) 37

Cleaning/Maintenance 38

Table of Contents

Clean the Vision System Housing 38 Clean the Vision System Image Sensor Window 38

Symbols

The following symbols indicate safety precautions and supplemental information.

WARNING: This symbol indicates the presence of a hazard that could result in death, serious personal injury or

electrical shock.

CAUTION: This symbol indicates the presence of a hazard that could result in property damage.

Note: Notes provide supplemental information about a subject.

Tip: Tips provide helpful suggestions and shortcuts that may not otherwise be apparent.

Symbols

Introduction

The In-Sight®vision system is a compact, network-ready, stand-alone machine vision system used for automated inspection, measurement, identification and robot guidance applications on the factory floor. All models can be easily configured remotely over a network using an intuitive user interface.

Support

Many information resources are available to assist you in using the vision system:

l The In-Sight

l On-demand training: http://www.cognex.com/on-demand-training.aspx.

l The In-Sight online support site: http://www.cognex.com/Support/InSight.

Standard Components

Note:

l Cables are sold separately.

l If any of the standard components appear to be missing or damaged, immediately contact your Cognex

Authorized Service Provider (ASP) or Cognex Technical Support.

Explorer Help and EasyBuilder Help files, provided with In-Sight Explorer software.

Component Description

Vision System

Ferrite

Provides image acquisition, vision processing, job storage, Ethernet connectivity and discrete I/O.

Ferrite included for attachment to the accessory Breakout cable or I/O Module cable.

Note: The ferrite is only included with the In-Sight 8405 vision system.

Introduction

Accessories

The following components can be purchased separately. For a complete list of options and accessories, contact your local Cognex sales representative.

Cables

Note: Cables are sold separately.

CAUTION: All cable connectors are “keyed” to fit the connectors on the vision system; do not force the connections

or damage may occur.

Breakout Cable

The Breakout cable provides access to the vision system’s trigger and high-speed outputs. The Breakout cable can be connected to devices, such as a PLC, trigger sensor or strobe light. The Breakout cable is not terminated. The pin-outs for the cable are listed in the Breakout Cable Specifications on page30.

Length Part Number

0.6m CCB-M8IO-00 2m CCB-M8IO-02 5m CCB-M8IO-05 10m CCB-M8IO-10 15m CCB-M8IO-15

I/O Module Cable

The I/O Module cable is used with the CIO-MICRO. The I/O Module cable connects the vision system directly to the I/O module via the DB15 connector. When connected, the I/O Module cable provides access to the vision system’s trigger and high-speed outputs. The pin-outs for the cable are listed in the I/O Module Cable Specifications on page31. This cable is available in the lengths listed below.

Length Part #

0.7 m CCB-M8DSIO-00 2 m CCB-M8DSIO-02 5 m CCB-M8DSIO-05 10 m CCB-M8DSIO-10 15 m CCB-M8DSIO-15

Introduction

Ethernet Cable (In-Sight 8200 and 8400 Series)

The Ethernet cable provides Ethernet connectivity and supplies power to the vision system. The pin-outs for the cable are listed in the Ethernet Cable Specifications (In-Sight 8200 and 8400 Series) on page32.

Length Part Number

2m CCB-84901-2001-02 5m CCB-84901-2001-05 10m CCB-84901-2001-10 15m CCB-84901-2001-15

Ethernet Cable (In-Sight 8405)

The Ethernet cable provides Ethernet connectivity and supplies power to the vision system. The pin-outs for the cable are listed in the Ethernet Cable Specifications (In-Sight 8405) on page33.

Length Part Number

5m CGE-CBL-SHLD-5M 10m CGE-CBL-SHLD-10M 20m CGE-CBL-SHLD-20M

Length Part Number

5m CGE-CBL-FLEX-H-5M 10m CGE-CBL-FLEX-H-10M 20m CGE-CBL-FLEX-H-20M

Introduction

Mounting Block Kit

The mounting block kit includes M3 screws for mounting the vision system (quantity 4) and a mounting block for securing the vision system to a mounting surface.

Description Part Number

Mounting kit and M3 screws BKT-IS8K-01

CIO-MICRO I/OModule

The CIO-MICRO I/O module provides access to power, serial, trigger, high-speed outputs and additional discrete inputs and discrete outputs.

Description Part Number

CIO-MICRO I/O Module CIO-MICRO-00

Note:

l The CIO-MICRO I/O module supports In-Sight 8000 series vision systems with firmware version 5.3.0 and

higher.

l The CIO-MICRO I/O module does not support 1000 BaseT pass-through operation. If 1000 BaseT operation

is required, you must connect an RJ-45 LAN cable from a Gigabit PoE switch to the I/O module’s LAN port and connect the vision system’s Ethernet cable to the Gigabit PoE switch.

Introduction

Connectors and Indicators

In-Sight 8200 and 8400 Series In-Sight 8405

Connector/Indicator Description

ENET LED

LED 1 Green when active.

LED 2 Red when active.

I/O Port

ENET Port The ENET port is a 10/100/1000 port that provides Gigabit Ethernet connectivity and supplies

l 1000-BaseT: LED turns on when the vision system is receiving power during startup,

and blinks green once network traffic is detected.

l 100-BaseT: LED turns on when the vision system is receiving power during startup,

and blinks green and red (appears orange) once network traffic is detected.

l 10-BaseT: LED turns on when the vision system is receiving power during startup, and

blinks red once network traffic is detected.

User-configurable within the In-Sight Explorer Discrete I/O Settings dialog,

using Output Line 4.

User-configurable within the In-Sight Explorer Discrete I/O Settings dialog,

using Output Line 5. The I/O port is an M8 port that provides connection to the acquisition trigger input and high-

speed outputs via the Breakout cable or I/OModule cable. For more information, refer to

Breakout Cable Specifications on page30 and I/O Module Cable Specifications on page31.

Power over Ethernet (PoE) via the Ethernet cable. For more information, refer to

Cable Specifications (In-Sight 8200 and 8400 Series) on page32 Specifications (In-Sight 8405) on page33

Ethernet Cable

and

Ethernet

Note:

l When initially powered up, the ENET LED turns on and is orange and LED 1 turns on and is steady green

for approximately 10 seconds. Next, LED 2 flashes green and then red, and then both LED 1 and LED 2 turn off. Next, the ENET LED turns off and then momentarily flashes when a network connection is established, and then begins blinking once network traffic is detected.

l If both LED1 and LED2 are solid red, the vision system's firmware update was interrupted. For more

information, refer to the Update Firmware Dialog topic in the In-Sight®Explorer Help file.

Installation

This section describes the connection of the vision system to its standard components and accessories. For a complete list of options and accessories, contact your Cognex sales representative.

Note: Cables are sold separately.

CAUTION: All cable connectors are “keyed” to fit the connectors on the vision system; do not force the connections

or damage may occur.

Mount the Vision System

Note:

l For the mounting holes closest to the lens opening, the thread length of the M3 screw should not exceed

4.5mm. For the mounting holes closest to the connectors, the thread length of the M3 screw should not exceed 1.6mm. This does not include the thickness of the mounting material used. For more information, refer to In-Sight 8200 and 8400 Series Dimensions on page34 and In-Sight 8405 Dimensions on page36.

l The accessory mounting kit includes a mounting block and M3 screws (quantity 4) for mounting the vision

system and securing it to a mounting surface. The mounting block also provides 1/4-20 and M6 mounting holes for attaching the vision system to a mounting surface. For more information, refer to In-Sight 8200 and

8400 Series Dimensions (with Mounting Block) on page35 and In-Sight 8405 Dimensions (with Mounting Block) on page37.

l It is recommended that the vision system be grounded, either by mounting the vision system to a fixture that

is electrically grounded or by attaching a wire from the vision system's mounting fixture to frame ground or Earth ground.

1. Align the holes on the mounting surface with the mounting holes on the vision system.

2. Insert the M3 screws into the mounting holes and tighten using a 2.5mm hex wrench; the maximum torque is

0.3Nm (2.5 in-lb).

Installation

Install the Lens

1. Remove the protective film covering the threaded lens opening, if present.

2. Attach a C-Mount lens to the vision system. The exact lens focal length needed depends on the working distance and the field of view required for your machine vision application.

Installation

Connect the Inputs and Outputs (Optional)

The vision system’s I/O connector supplies connections for the acquisition trigger and high-speed outputs.

Note: The vision system must be Online for the discrete inputs and outputs to function. Refer to the In-Sight Explorer Help file for details on configuring the discrete input and output lines.

Option 1: Connect the Breakout Cable

CAUTION: A ferrite is included with the In-Sight 8405 vision system standard components. To reduce emissions,

the ferrite must be attached to the Breakout cable.

Note:

l I/O wiring or adjustments to I/O devices should be performed when the vision system is not receiving power.

l The Ethernet cable should be unplugged or the PoE source powered down before making adjustments to

the connections at the far end of the Breakout cable.

l Unused wires can be clipped short or tied back using a tie made of non-conductive material.

1. If installing the In-Sight 8405 vision system, attach the ferrite around the Breakout cable, adjacent to the strain relief on the cable.

2. Connect the Breakout cable's M8 connector to the vision system's I/O connector.

3. Connect the trigger and high-speed I/O wires to an appropriate device (for example, a PLC, trigger sensor or strobe light). For more information, refer to Breakout Cable Specifications on page30.

Installation

Option 2: Connect the I/O Module Cable

CAUTION: A ferrite is included with the In-Sight 8405 vision system standard components. To reduce emissions,

the ferrite must be attached to the I/O Module cable.

Note:

l The CIO-MICRO I/O module supports In-Sight 8000 series vision systems with firmware version 5.3.0 and

higher.

l I/O wiring or adjustments to I/O devices should be performed when the vision system is not receiving power.

1. If installing the In-Sight 8405 vision system, attach the ferrite around the I/O Module cable, adjacent to the strain relief on the cable.

2. Connect the I/O Module cable’s M8 connector to the vision system’s I/O connector.

3. Connect the I/O Module cable’s DB15 connector to the I/O module’s I/O connector.

4. Restore power to the 24VDC power supply and turn it on if necessary.

Installation

Connect the Ethernet and Power

The vision system’s PoE connector provides the Ethernet connection for network communications and supplies power to the vision system. The following steps illustrate how to connect the vision system to the In-Sight CIO-MICRO I/O module. If the CIO-MICROI/O module is not used, a third-party PoE injector or a PoE switch must be used to supply power to the vision system.

Note: The CIO-MICRO I/O module does not support 1000 BaseT pass-through operation. If 1000 BaseT operation is required, you must connect an RJ-45 LAN cable from a Gigabit PoE switch to the I/O module’s LAN port and connect the vision system’s Ethernet cable to the Gigabit PoE switch.

Connect the Power Wires

CAUTION: Never connect the I/O module to a power source other than 24VDC. Any other voltage creates a risk of

fire or shock and can damage the hardware. Do not connect the 24VDC power source to any terminals other than the 24VDC + and – power terminals.

1. Verify that the 24VDC power supply being used is unplugged and not receiving power.

2. Use a screwdriver to loosen the I/O module's power terminals (labeled 24VDC + and –).

3. Insert the 24VDC + and – wires (16 - 22 AWG, solid or stranded wire) from the power supply into the 24VDC + and – terminals on the I/O module.

4. Tighten the screw terminals with the screwdriver to secure the wire leads in the terminal block; the maximum torque is 0.1921 Nm (1.7 in-lb).

Installation

Connect the Frame Ground Wire

Connect a frame ground wire to the I/O module’s Frame Ground terminal. Connect the other end of the frame ground wire to frame ground.

CAUTION: The shield ground connections of the RS-232 port, LAN port, PoE port, I/O port and Frame Ground

terminal are internally connected. The system grounding is designed to be at a zero ground potential; this zero ground potential extends through the cable and to peripheral equipment (e.g. a vision system, PLC, etc.). To ensure safe operating conditions, it is strongly recommended that all ground connections are checked to ensure that a zero ground potential is met.

Installation

Connect an RJ-45 LAN Cable

To connect the vision system to an Ethernet network, plug a LAN cable (RJ-45 connector) into the I/O module’s LAN port and connect the other end of the cable to a switch/router or PC, as applicable.

Connect the Ethernet Cable

CAUTION:

l The Ethernet cable must be shielded. For the In-Sight 8405 vision system, Cognex strongly recommends

Cat 6 or Cat 7 Ethernet cables with S/STP shielding.

l The Ethernet cable shield must be grounded at the far end. If using a PoE injector, a ground wire should be

connected from the Ethernet shield at the PoE injector to frame ground or Earth ground, and a digital voltmeter used to validate the grounding. If using a PoE switch, it should have a metal case, with the case grounded to frame ground or Earth ground.

l The I/O module’s PoE port provides power and Ethernet connectivity to the In-Sight 8000 series vision

system. Connecting third-party devices to the I/O module's PoE port could damage the I/O module.

1. Connect the Ethernet cable’s M12 connector to the vision system’s ENET connector.

Installation

If installing the In-Sight 8405 vision system and using a compatible horizontal screw-locking Ethernet cable, use a screw driver to tighten the connector screws until snug, to secure it to the vision system. The screws must be tight to ensure a reliable connection.

2. Connect the Ethernet cable’s RJ-45 connector to the I/O module’s PoE port.

3. Restore power to the I/O module’s 24VDC power supply and turn it on if necessary.

Specifications

The following sections list general specifications for the vision system.

In-Sight 8200 and 8400 Series Vision System Specifications

Specifications 8200 8200C 8400 8400C 8401 8401C 8402 8402C

Minimum Firmware Requirement

Job/Program Memory 512MB non-volatile flash memory; unlimited storage via remote network device. Image Processing

Memory Sensor Type 1/1.8 inchCMOS, global shutter Sensor Properties 3.6mm diagonal, 4.5 x 4.5μm sq. pixels 7.38mm diagonal, 4.5

Maximum Resolution

(pixels) Electronic Shutter

Speed Acquisition Rapid reset, progressive scan, full-frame integration. Bit Depth 256 grey

Frames Per Second

(FPS)

Lens Type C-Mount Trigger 1 opto-isolated, acquisition trigger input. Remote software commands via Ethernet. (RS-232C

Discrete Inputs None. (Eight additional general-purpose inputs available when using the optional CIO-MICRO

Discrete Outputs 2 opto-isolated, NPN/PNP high-speed output lines. (Eight additional general-purpose outputs

Status LEDs Network, 2 user-configurable. Network

Communication Serial Communication None. (RS-232C: 4800 to 115,200 baud rates when connected to the optional CIO-MICROI/O

Power Class 2 Power over Ethernet (PoE) device. Power Type PoE Type A and Type B. Power Consumption 6.49 W maximum per Class 2 PoE. Current Per Class 2 PoE requirements.

In-Sight version

5.2.0

512MB SDRAM

640 x 480 1280 x 1024 1600 x 1200

14µs to 520ms 17.4µs to 750ms 20µs to 940ms

levels (8 bits/pixel)

217 FPS 135 FPS 217 FPS 135 FPS 76 FPS 45 FPS 53 FPS 33 full

available when using the optional CIO-MICRO I/O module.)

I/O module.)

available when using the optional CIO-MICRO I/O module.)

1 Ethernet port, 10/100/1000 BaseT with auto MDIX. IEEE 802.3af TCP/IP Protocol. Supports DHCP, static and link-local IP address configuration.

module.)

In-Sight version

5.5.0

24-bit color

In-Sight version

5.2.0

256 grey levels (8 bits/pixel)

In-Sight version

5.5.0

24-bit color

In-Sight version

5.2.0

x 4.5μm sq. pixels

256 grey levels (8 bits/pixel)

In-Sight version

5.5.0

24-bit color

In-Sight version

5.2.0

9mm diagonal, 4.5 x

4.5µm sq. pixels

256 grey levels (8 bits/pixel)

In-Sight version

5.5.0

24-bit color

frames per second.

The number of image sensor rows are configurable and can be set within the In-Sight Explorer software. Decreasing the number of rows will increase the number of frames per second acquired by the vision system. Refer to the AcquireImage topicin the In-Sight®Explorer Help file for more information.

Maximum frames per second is job-dependent, based on the minimum exposure for a fullimage frame capture using the dedicated acquisition trigger, and assumes there isno user interface connection to the vision system.

Specifications

Specifications 8200 8200C 8400 8400C 8401 8401C 8402 8402C

Voltage 48VDC nominal, applied from a Class 2 PoE device, which is typically powered from some

other voltage. Material Die-cast zinc housing. Finish Painted. Mounting Four M3 threaded mounting holes (1/4-20 and M6 mounting holes also available on

accessory mounting block). Dimensions

Weight

Case Temperature Storage Temperature -20°C to 80°C (-4°F to 176°F) Humidity < 80% non-condensing Protection Shock (Shipping and

Storage) Vibration (Shipping

and Storage) Regulations/Conformity CE, FCC, KCC, TÜV SÜD NRTL, RoHS

31.0mm (1.22in) x 31.2mm (1.23in) x 75.1mm (2.96in) without accessory mounting block.

39.0mm (1.54in) 31.2mm (1.23in) x 75.1mm (2.96in) with accessory mounting block.

132.2 g (4.66 oz.) without accessory mounting block.

163.2 g (5.76 oz.) with accessory mounting block.

0°C to 50°C (32°F to 122°F)

IP40 with cables and lens attached.

IEC 60068-2-27: 18 shocks (3 shocks in each polarity in each (X, Y, Z) axis) 80 Gs (800m/s2at

11ms, half-sinusoidal)

IEC 60068-2-6: vibration test in each of the three main axis for 2 hours @ 10 Gs (10 to 500 Hz

at 100m/s2/ 15mm)

Case temperature can be verified using the EV GetSystemConfig(“Internal.Temperature”) Extended Native Mode command. When issued, it returns the vision system'sinternal temperature in degrees Celsius, which will be ±5 degrees above the visionsystem case temperature. Refer to the In-Sight®Explorer Help file for more information. Additionalcooling measures are required if the case temperature cannot be kept below 50°C. Examplesof suchmeasures include: mounting the vision system to a heat sinkusing the M3 mounting screws, reducing the ambient temperature and ensuring there isair flow over the vision system.

Specifications

In-Sight 8405 Vision System Specifications

Specifications 8405

Minimum Firmware Requirement

Job/Program Memory 512MB non-volatile flash memory; unlimited storage via remote network device. Image Processing

Memory Sensor Type 1/2.5 inch CMOS, rolling shutter Sensor Properties 7.13mm diagonal, 2.2 x 2.2µm sq. pixels Maximum Resolution

(pixels) Electronic Shutter

Speed Acquisition Rapid reset, progressive scan, full-frame integration. Bit Depth 256 grey levels (8 bits/pixel) Frames Per Second

(FPS) Lens Type C-Mount Trigger 1 opto-isolated, acquisition trigger input. Remote software commands via Ethernet. (RS-232C

Discrete Inputs None. (Eight additional general-purpose inputs available when using the optional CIO-MICRO

Discrete Outputs 2 opto-isolated, NPN/PNP high-speed output lines. (Eight additional general-purpose outputs

Status LEDs Network, 2 user-configurable. Network

Communication Serial Communication None. (RS-232C: 4800 to 115,200 baud rates when connected to the optional CIO-MICROI/O

Power Class 2 Power over Ethernet (PoE) device. Power Type PoE Type A and Type B. Power Consumption 6.49 W maximum per Class 2 PoE. Current Per Class 2 PoE requirements. Voltage 48VDC nominal, applied from a Class 2 PoE device, which is typically powered from some

Material Die-cast zinc housing. Finish Painted. Mounting Four M3 threaded mounting holes (1/4-20 and M6 mounting holes also available on

Dimensions

In-Sight version 5.1.1

512MB SDRAM

2592 x 1944

32µs to 1000ms

13 FPS

available when using the optional CIO-MICRO I/O module.)

I/O module.)

available when using the optional CIO-MICRO I/O module.)

1 Ethernet port, 10/100/1000 BaseT with auto MDIX. IEEE 802.3af TCP/IP Protocol. Supports

DHCP, static and link-local IP address configuration.

module.)

other voltage.

accessory mounting block).

31.0mm (1.22in) x 31.2mm (1.23in) x 71.6mm (2.82in) without accessory mounting block.

39.0mm (1.54in) x 31.2mm (1.23in) x 71.6mm (2.82in) with accessory mounting block.

Specifications 8405

Weight

78 g (2.75 oz.) without accessory mounting block.

109 g (3.84 oz.) with accessory mounting block. Case Temperature

0°C to 50°C (32°F to 122°F) Storage Temperature -20°C to 80°C (-4°F to 176°F) Humidity < 80% non-condensing Protection IP30 with cables and lens attached. Shock (Shipping and

Storage) Vibration (Shipping

and Storage)

IEC 60068-2-27: 18 shocks (3 shocks in each polarity in each (X, Y, Z) axis) 80 Gs (800m/s2at

11ms, half-sinusoidal)

IEC 60068-2-6: vibration test in each of the three main axis for 2 hours @ 10 Gs (10 to 500 Hz

at 100m/s2/ 15mm) Regulations/Conformity CE, FCC, KCC, TÜV SÜD NRTL, RoHS

Specifications

Acquisition Trigger Input

The vision system features one acquisition trigger input, which is optically isolated. The acquisition trigger input can be configured to trigger from either an NPN (current sinking) or PNP (current sourcing) device.

Specification Description

Voltage

Current

Delay

l The Breakout cable can be used to trigger from an NPN photoelectric sensor or PLC output. Connect TRIGGER+

to +24VDC and connect TRIGGER- to the output of the photoelectric sensor. When the output turns ON, it pulls TRIGGER- down to 0VDC, turning the opto-coupler ON. For more information, refer to Breakout Cable

Specifications on page30.

l The Breakout cable can also be used to trigger from a PNP photoelectric sensor or PLC output. Connect

TRIGGER+ to the output of the photoelectric sensor and connect TRIGGER- to 0VDC. When the output turns ON, it pulls TRIGGER+ up to +24VDC, turning the opto-coupler ON. For more information, refer to Breakout Cable

Specifications on page30.

ON: 20 to 28VDC (24VDC nominal) OFF: 0 to 3VDC (8VDC nominal threshold)

ON: 1.9 to 3.0mA from 20 to 28V input. OFF: < 300µA for <3VDC input. Resistance: ~10 kOhms

72µs maximum latency between leading edge of trigger and start of acquisition. Input pulse should be minimum of 1 ms wide.

Maximum latency isbased on a 1µs trigger debounce.

Specifications

High-Speed Outputs

The vision system features two built-in, high-speed outputs, which are optically isolated. The high-speed outputs can be used as either NPN (current sinking) or PNP (current sourcing) lines.

Specification Description

Voltage 28VDC maximum through external load. Current 100mA maximum sink current.

OFF state leakage current 100µA maximum. External load resistance 240 Ohms to 10 kOhms. Maximum 100mA, protected against over-current, short circuit and transients from switching inductive

loads. High current inductive loads require an external protection diode.

Delay

For NPN lines, the external load should be connected between the output and the positive supply voltage (+24VDC nominal). HS COMMON should be connected to the negative supply voltage (0VDC). The outputs pull down to less than 3VDC when ON, which causes current to flow through the load. When the outputs are OFF, no current flows through the load.

30µs (maximum due to opto-isolators turning ON).

For PNP lines, the external load should be connected between the output and the negative supply voltage (0VDC). When HS COMMON is connected to the positive supply voltage (+24VDC nominal), the outputs pull up to greater than 21VDC when ON, and current flows through the load. When the outputs are OFF, no current flows through the load.

Delay when opto-isolators turn OFF depends on the load to which the output isconnected. With a 240 Ohm load, the maximum delay willbe 35µs.

Specifications

High-Speed Output - NPN Configuration

The Breakout cable can be used to connect to an NPN-compatible PLC input. Connect HS OUT 0 or HSOUT 1 directly to the PLC input. When enabled, the output pulls the PLC input down to less than 3VDC. For more information, refer to

Breakout Cable Specifications on page30.

High-Speed Output - PNP Configuration

The Breakout cable can be used to connect to a PNP-compatible PLC input. Connect HS OUT 0 or HSOUT 1 directly to the PLC input. When enabled, the output pulls the PLC input up to greater than 21VDC. For more information, refer to

Breakout Cable Specifications on page30.

Specifications

High-Speed Output - Relay/LED Configuration

The Breakout cable can be used to connect the high-speed outputs to a relay, LED or similar load. Connect the negative side of the load to the output and the positive side to +24VDC. When the output switches on, the negative side of the load is pulled down to less than 3VDC, and greater than 21VDC appears across the load. Use a protection diode for a large inductive load, with the anode connected to the output and the cathode connected to +24VDC. For more information, refer to Breakout Cable Specifications on page30.

Specifications

Breakout Cable Specifications

P1 Pin Number Signal Name Wire Color

1 HS OUT 0 Brown 2 HS OUT 1 White 3 TRIGGER+ Blue 4 TRIGGER- Black 5 HS COMMON Gray

Note:

l Cables are sold separately.

l Unused wires can be clipped short or tied back using a tie made of non-conductive material.

Specifications

I/O Module Cable Specifications

P1 Pin Number Signal Name P2 Pin Number

1 HS OUT 0 4

2 HS OUT 1 5 3 TRIGGER+ 2 4 TRIGGER- 3 5 HS COMMON 15

Note: Cables are sold separately.

Specifications

Ethernet Cable Specifications (In-Sight 8200 and 8400 Series)

The Ethernet cable provides Ethernet connectivity and supplies power to the vision system.

P1 Pin Number Wire Color Signal Name P2 Pin Number

1 White/Orange TxRx A + 1 2 Orange TxRx A - 2 3 White/Green TxRx B + 3 4 Blue TxRx C + 8 5 White/Blue TxRx C - 7 6 Green TxRx B - 4 7 White/Brown TxRx D + 5 8 Brown TxRx D - 6

Note:

l Cables are sold separately.

l The wiring for this cable follows standard industrial Ethernet M12 specifications. This differs from the 568B

standard.

CAUTION: The Ethernet cable shield must be grounded at the far end. If using a PoE injector, a ground wire should

be connected from the Ethernet shield at the PoE injector to frame ground or Earth ground, and a digital voltmeter used to validate the grounding. If using a PoE switch, it should have a metal case, with the case grounded to frame ground or Earth ground.

Ethernet Cable Specifications (In-Sight 8405)

The Ethernet cable provides Ethernet connectivity and supplies power to the vision system.

P1 Pin Number Wire Color Signal Name P2 Pin Number

1 White/Orange TxRx A + 1 2 Orange TxRx A - 2 3 White/Green TxRx B + 3 4 Blue TxRx C + 4 5 White/Blue TxRx C - 5 6 Green TxRx B - 6 7 White/Brown TxRx D + 7 8 Brown TxRx D - 8

Specifications

Note: Cables are sold separately.

CAUTION:

l The Ethernet cable must be shielded. For the In-Sight 8405 vision system, Cognex strongly recommends

Cat 6 or Cat 7 Ethernet cables with S/STP shielding.

l The Ethernet cable shield must be grounded at the far end. If using a PoE injector, a ground wire should be

In-Sight 8200 and 8400 Series Dimensions

Note:

l All dimensions are in millimeters [inches] and are for reference purposes only.

l All specifications are for reference purpose only and may be changed without notice.

Specifications

In-Sight 8200 and 8400 Series Dimensions (with Mounting Block)

Note:

l All dimensions are in millimeters [inches] and are for reference purposes only.

l All specifications are for reference purpose only and may be changed without notice.

In-Sight 8405 Dimensions

Note:

l All dimensions are in millimeters [inches] and are for reference purposes only.

l All specifications are for reference purpose only and may be changed without notice.

Specifications

In-Sight 8405 Dimensions (with Mounting Block)

Note:

l All dimensions are in millimeters [inches] and are for reference purposes only.

l All specifications are for reference purpose only and may be changed without notice.

Specifications

Cleaning/Maintenance

Clean the Vision System Housing

To clean the outside of the vision system housing, use a small amount of mild detergent cleaner or isopropyl alcohol on a cleaning cloth. Do not pour the cleaner directly onto the vision system housing.

CAUTION: Do not attempt to clean any In-Sight product with harsh or corrosive solvents, including lye, methyl ethyl

ketone (MEK) or gasoline.

Clean the Vision System Image Sensor Window

To remove dust from the outside of the image sensor window, use a pressurized air duster. The air must be free of oil, moisture or other contaminants that could remain on the glass and possibly degrade the image. Do not touch the glass window. If oil/smudges still remain, clean the window with a cotton bud using alcohol (ethyl, methyl or isopropyl). Do not pour the alcohol directly on the window.

Cognex In-Sight 8200, In-Sight 8401, In-Sight 8401C, In-Sight 8402, In-Sight 8402C Reference Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Legal Notices

Regulations/Conformity

China RoHS

For European Community Users

Precautions

Table of Contents

Symbols

Introduction

Support

Standard Components

Accessories

Cables

Mounting Block Kit

CIO-MICRO I/O Module CIO-MICRO-00

Connectors and Indicators

Installation

Mount the Vision System

Install the Lens

Connect the Inputs and Outputs (Optional)

Option 1: Connect the Breakout Cable

Option 2: Connect the I/O Module Cable

Connect the Ethernet and Power

Connect the Power Wires

Connect the Frame Ground Wire

Connect an RJ-45 LAN Cable

Connect the Ethernet Cable

Specifications

In-Sight 8200 and 8400 Series Vision System Specifications

In-Sight 8405 Vision System Specifications

Acquisition Trigger Input

High-Speed Outputs

High-Speed Output - NPN Configuration

High-Speed Output - PNP Configuration

High-Speed Output - Relay/LED Configuration

Breakout Cable Specifications

I/O Module Cable Specifications

Ethernet Cable Specifications (In-Sight 8200 and 8400 Series)

Ethernet Cable Specifications (In-Sight 8405)

In-Sight 8200 and 8400 Series Dimensions

In-Sight 8200 and 8400 Series Dimensions (with Mounting Block)

In-Sight 8405 Dimensions

In-Sight 8405 Dimensions (with Mounting Block)

Cleaning/Maintenance

Clean the Vision System Housing

Clean the Vision System Image Sensor Window