Cognex In-Sight 7801C, In-Sight 7900, In-Sight 7802, In-Sight 7802C, In-Sight 7900C Reference Manual

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In-Sight

7000 Gen2 Series

Vision System

Reference Guide

2018 April 24 Revision:5.6.0.90

Legal Notices

The software described in this document is furnished under license, and may be used or copied only in accordance with the terms of such license and with the inclusion of the copyright notice shown on this page. Neither the software, this document, nor any copies thereof may be provided to, or otherwise made available to, anyone other than the licensee. Title to, and ownership of, this software remains with Cognex Corporation or its licensor. Cognex Corporation assumes no responsibility for the use or reliability of its software on equipment that is not supplied by Cognex Corporation. Cognex Corporation makes no warranties, either express or implied, regarding the described software, its merchantability, non-infringement or its fitness for any particular purpose.

The information in this document is subject to change without notice and should not be construed as a commitment by Cognex Corporation. Cognex Corporation is not responsible for any errors that may be present in either this document or the associated software.

Companies, names, and data used in examples herein are fictitious unless otherwise noted. No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, nor transferred to any other media or language without the written permission of Cognex Corporation.

Portions of the hardware and software provided by Cognex may be covered by one or more U.S. and foreign patents, as well as pending U.S. and foreign patents listed on the Cognex web site at: http://www.cognex.com/patents.

The following are registered trademarks of Cognex Corporation:

Cognex, 2DMAX, Advantage, AlignPlus, Assemblyplus, CheckitwithChecker, Checker, CognexVisionforIndustry, CognexVSOC, CVL, DataMan, DisplayInspect, DVT, EasyBuilder, Hotbars, IDMax, In-Sight, LaserKiller, MVS-8000, OmniView, PatFind, PatFlex, PatInspect, PatMax, PatQuick, SensorView, SmartView, SmartAdvisor, SmartLearn, UltraLight, VisionSolutions, VisionPro, VisionView

The following are trademarks of Cognex Corporation:

The Cognex logo, 1DMax, 3D-Locate, 3DMax, BGAII, CheckPoint, CognexVSoC, CVC-1000, FFD, iLearn, In-Sight (design insignia with cross-hairs), In-Sight2000, InspectEdge, Inspection Designer, MVS, NotchMax, OCRMax, PatMaxRedLine, ProofRead, SmartSync, ProfilePlus, SmartDisplay, SmartSystem, SMD4, VisiFlex, Xpand

Other product and company trademarks identified herein are the trademarks of their respective owners.

Regulations/Conformity

Note: For the most up-to-date CE declaration and regulatory conformity information, please refer to the Cognex

online support site: http://www.cognex.com/Support.

Safety and Regulatory

Manufacturer

FCC

KCC In-Sight 7600/7600C: Regulatory Model 1AAB: MSIP-REM-CGX-1AAB

NRTL TÜV SÜD AM SCC/NRTL OSHA Scheme for UL/CAN 61010-1. CB TÜV SÜD AM, IEC/EN 61010-1. CB report available upon request. EU RoHS Compliant to the latest applicable Directive.

Cognex Corporation One Vision Drive Natick, MA 01760 USA

In-Sight 7600/7600C: Regulatory Model 1AAB In-Sight 7800/7800C: Regulatory Model 1AAB In-Sight 7801/7801C: Regulatory Model 1AAB In-Sight 7802/7802C: Regulatory Model 1AAB In-Sight 7900/7900C: Regulatory Model 1AAB In-Sight 7901/7901C: Regulatory Model 1AAB In-Sight 7902/7902C: Regulatory Model 1AAB In-Sight 7905/7905C: Regulatory Model R00063

FCC Part 15, Class A This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference; and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense.

In-Sight 7800/7800C: Regulatory Model 1AAB: MSIP-REM-CGX-1AAB In-Sight 7801/7801C: Regulatory Model 1AAB: MSIP-REM-CGX-1AAB In-Sight 7802/7802C: Regulatory Model 1AAB: MSIP-REM-CGX-1AAB In-Sight 7900/7900C: Regulatory Model 1AAB: MSIP-REM-CGX-1AAB In-Sight 7901/7901C: Regulatory Model 1AAB: MSIP-REM-CGX-1AAB In-Sight 7902/7902C: Regulatory Model 1AAB: MSIP-REM-CGX-1AAB In-Sight 7905/7905C: Regulatory Model R00063: R-REM-CGX-R00063

Regulations/Conformity

China RoHS

Hazardous Substances 有害物质

Part Name

部件名称

Regulatory Model 1AAB Regulatory Model R00063

This table is prepared in accordance with the provisions of SJ/T 11364. 这个标签是根据SJ / T 11364 的规定准备的。

O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit requirement of GB / T26572 - 2011. 表示本部件所有均质材料中含有的有害物质低于GB / T26572 - 2011 的限量要求。

X: Indicates that said hazardous substance contained in at least one of the homogeneous materials used for this part is above the limit requirement of GB / T26572 - 2011. 表示用于本部件的至少一种均质材料中所含的危害物质超过 GB / T26572 - 2011 的限制要求。

Lead (Pb)铅Mercury (Hg)汞Cadmium

(Cd)

镉

X O O O O O

Hexavalent Chromium (Cr (VI))

六价铬

Polybrominated biphenyls (PBB)

多溴联苯

Polybrominated diphenyl ethers (PBDE)

多溴二苯醚

For European Community Users

Cognex complies with Directive 2012/19/EU OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 4 July 2012 on waste electrical and electronic equipment (WEEE).

This product has required the extraction and use of natural resources for its production. It may contain hazardous substances that could impact health and the environment, if not properly disposed.

In order to avoid the dissemination of those substances in our environment and to diminish the pressure on the natural resources, we encourage you to use the appropriate take-back systems for product disposal. Those systems will reuse or recycle most of the materials of the product you are disposing in a sound way.

The crossed out wheeled bin symbol informs you that the product should not be disposed of along with municipal

waste and invites you to use the appropriate separate take-back systems for product disposal.

If you need more information on the collection, reuse, and recycling systems, please contact your local or regional waste administration.

You may also contact your supplier for more information on the environmental performance of this product.

Precautions

Observe these precautions when installing the Cognex product, to reduce the risk of injury or equipment damage:

l The vision system is intended to be supplied by a UL or NRTL listed power supply with a 24VDC output rated for

at least 2A continuous, a maximum short circuit current rating of less than 8A, a maximum power rating of less than 100VA and marked Class 2 or Limited Power Source (LPS). Any other voltage creates a risk of fire or shock and can damage the components. Applicable national and local wiring standards and rules must be followed.

l To reduce the risk of damage or malfunction due to over-voltage, line noise, electrostatic discharge (ESD), power

surges, or other irregularities in the power supply, route all cables and wires away from high current wiring or high-voltage power sources.

l Do not install Cognex products where they are directly exposed to environmental hazards such as excessive

heat, dust, moisture, humidity, impact, vibration, corrosive substances, flammable substances, or static electricity.

l Do not expose the image sensor to laser light; image sensors can be damaged by direct, or reflected, laser light.

If your application requires the use of laser light that may strike the image sensor, a lens filter at the corresponding laser's wavelength is recommended. Contact your local integrator or application engineer for suggestions.

l Changes or modifications not expressly approved by the party responsible for regulatory compliance could void

the user’s authority to operate the equipment.

l Service loops should be included with all cable connections.

l Cable shielding can be degraded or cables can be damaged or wear out more quickly if a service loop or bend

radius is tighter than 10X the cable diameter. The bend radius must begin at least six inches from the connector.

l This device is certified for office use only and if used at home, there can be frequency interference problems.

l This device should be used in accordance with the instructions in this manual.

l All specifications are for reference purpose only and may be changed without notice.

Table of Contents

Legal Notices 2

Regulations/Conformity 3

China RoHS 4 For EuropeanCommunity Users 4

Precautions 5

Table of Contents 6

Symbols 8

Introduction 9

Support 9 Standard Components 9 Accessories 10

In-Sight Lenses, Lights and Covers 10 DataMan Lenses, Lights and Covers 16 External Lights 18 Cables 19 Mounting Brackets 20 I/O Modules 20

Connectors and Indicators 21

Installation 22

Install the Lens, Lighting and Cover 22

Install the C-Mount Lens and Cover (COV-7000-CMNT or COV-7000-CMNT-EX) 22 Install the C-Mount Lens and Cover (COV-7000-CMNT-LG) 24 Install the C-Mount Lens and Illumination 25 Install the Autofocus Lens and Illumination 30 Install the S-Mount/M12 Manual Focus Lens 36

Mount the Vision System 38

Install the Mounting Bracket (ISB-7000-7K) 39

Install the Mounting Bracket (ISB-7000-5K) 40 Working Distance and Field of View (S-Mount/M12 Lenses) 41 Connect the External Light Cable (Optional) 44 Connect the Ethernet Cable 44 Connect the Breakout Cable 45 Connect the CIO-MICRO I/O Module (Optional) 46 Connect the CIO-1400 I/O Expansion Module (Optional) 49 Replace the SD Card (Optional) 51 Replace the LED Ring Light (Optional) 52 Replace the M12 Autofocus Lens (Optional) 57 Remove the Illumination Accessory PCB 66

Specifications 68

7600/7800 Series Vision System Specifications 68 7900/7901/7902 Vision System Specifications 71 7905 Vision System Specifications 74 Acquisition Trigger Input 77 General-Purpose Inputs 78

Table of Contents

High-Speed Outputs 79

High-Speed Output Wiring 80 External Light Connector 81 Ethernet Cable 82 Breakout Cable 83 I/O Module Cable 84 Dimensions 85

7600/7800 Series, 7900/7901/7902 Vision System 85

7600/7800 Series, 7900/7901/7902 Vision System with Cover (COV-7000-CMNT) 86

7600/7800 Series, 7900/7901/7902 Vision System with Cover (COV-7000-CMNT-EX) 87

7600/7800 Series, 7900/7901/7902 Vision System with Illumination (ISLM-7000-xx) 88

7905 Vision System 89

7905 Vision System with Cover (COV-7000-CMNT) 90

7905 Vision System with Cover (COV-7000-CMNT-EX) 91

7905 Vision System with Cover (COV-7000-CMNT-LG) 92

7905 Vision System with Illumination (ISLM-7000-xx) 93

Mounting Bracket (ISB-7000-7K) 94

Mounting Bracket (ISB-7000-5K) 95

C-Mount Lens Clearance Dimensions 96

Cleaning/Maintenance 97

Clean the Housing 97 Clean the Image Sensor Window 97 Clean the Cover 97

Symbols

The following symbols indicate safety precautions and supplemental information.

WARNING: This symbol indicates the presence of a hazard that could result in death, serious personal injury or

electrical shock.

CAUTION: This symbol indicates the presence of a hazard that could result in property damage.

Note: Notes provide supplemental information about a subject.

Tip: Tips provide helpful suggestions and shortcuts that may not otherwise be apparent.

Symbols

Introduction

The In-Sight®vision system is a compact, network-ready, stand-alone machine vision system used for automated inspection, measurement, identification and robot guidance applications on the factory floor. All models can be easily configured remotely over a network using an intuitive user interface.

Support

Many information resources are available to assist you in using the vision system:

l The In-Sight

l On-demand training: http://www.cognex.com/on-demand-training.aspx.

l The In-Sight online support site: http://www.cognex.com/Support/InSight.

Standard Components

Note:

l Cables are sold separately.

l If any of the standard components appear to be missing or damaged, immediately contact your Cognex

Authorized Service Provider (ASP) or Cognex Technical Support.

Explorer Help and EasyBuilder Help files, provided with In-Sight Explorer software.

Component Description

Vision System

Provides image acquisition, vision processing, job storage, Ethernet connectivity and discrete I/O. The vision system has an 8GB SD card pre-installed.

Introduction

Accessories

The following components can be purchased separately. For a complete list of options and accessories, contact your local Cognex sales representative.

In-Sight Lenses, Lights and Covers

The following In-Sight lenses, lights and covers are supported with the vision system.

C-Mount Standard and Extended Covers

Note:

l When using a C-Mount lens, the following restrictions apply. Refer to C-Mount Lens Clearance Dimensions

on page96 for more information.

l Maximum thread length is 5.25mm.

l At infinity focus, the back focal length of the lens cannot be greater than 6.5mm in length unless the

back of the lens is smaller than 14.75mm diameter. If the back focal length is exceeded, a spacer must be installed between the vision system and lens.

CAUTION: If installing a C-Mount cover, the illumination accessory (ISLM-7000-WHI) PCB should not be installed

to the vision system. Refer to Remove the Illumination Accessory PCB on page66 for steps to safely remove the PCB and avoid damage to the vision system.

Standard C-Mount cover and adapter (COV-7000-CMNT).

Note: If using the COV-7000-CMNT cover, the maximum lens length is 41mm with a bandpass filter, the maximum lens body diameter is 36.5mm and the maximum diameter including locking screws is 47mm.

Extended C-Mount cover and adapter (COV-7000-CMNT-EX).

Note: If using the COV-7000-CMNT-EX extended cover, the maximum lens length is 62mm with a bandpass filter, the maximum lens body diameter is 36.5mm and the maximum diameter including locking screws is 46.5mm.

Large C-Mount cover and adapter (COV-7000-CMNT-LG). This cover is only supported with the In-Sight 7905 vision system.

Note: If using the COV-7000-CMNT-LG cover, the maximum lens length is 77mm with a bandpass filter, the maximum lens body diameter is 55mm and the maximum diameter including locking screws is 55mm.

Introduction

C-Mount Illumination Accessories

Note:

l When using a C-Mount lens, the following restrictions apply. Refer to C-Mount Lens Clearance Dimensions

on page96 for more information.

l Maximum thread length is 5.25mm.

l At infinity focus, the back focal length of the lens cannot be greater than 6.5mm in length unless the

back of the lens is smaller than 14.75mm diameter. If the back focal length is exceeded, a spacer must be installed between the vision system and lens.

CAUTION: The following C-Mount lenses are supported with vision systems with a 1/1.8 inch image sensor and

using the illumination accessory (ISLM-7000-xx). If using a different C-Mount lens with the illumination accessory, it must be 29.5mm in diameter or smaller. Maximum lens length is 38.5mm without a bandpass filter and 36mm with a bandpass filter. Larger lenses will irretrievably damage the vision system.

9mm F1.4 aperture lens (LFC-9F1B)

12.5mm F1.4 aperture lens (LFC-12.5F) 16mm F1.4 aperture lens (LFC-16F1) 25mm F1.4 aperture lens (LFC-25F1) 35mm F1.6 aperture lens (LFC-35F1)

50mm F1.4 aperture lens (LFC-50F1) Illumination accessory with white LED ring light, cover and hex wrench (ISLM-7000-WHI)

Illumination accessory with cover and hex wrench (ISLM-7000-00). Does not include an LED ring light.

Diffuse cover (COV-7000-DF)

Clear cover (COV-7000-CLR)

Polarized cover (COV-7000-PL-FULL)

Note: When installing the cover, pull the red tab to remove the protective film.

Red LEDring light (ISL-7000-RD) IR LED ring light (ISL-7000-IR) Blue LED ring light (ISL-7000-BL) White LED ring light (ISL-7000-WHI)

Note: For color vision systems, the white LEDring light should be used.

Red bandpass filter (ISF-7000-RDBP605) used with the corresponding red LEDring light (ISL-7000-RD)

IR bandpass filter (ISF-7000-IRBP815) used with the corresponding IR LED ring light (ISL-7000-IR)

Blue bandpass filter (ISF-7000-BLBP435) used with the corresponding blue LED ring light (ISL-7000-BL)

Introduction

S-Mount/M12 Autofocus Accessories

Note: The In-Sight 7905 vision system does not support this ISAF-7000-8mm autofocus module or any accessories

that require S-Mount/M12 lenses.

Autofocus module with 8mm lens (ISAF-7000-8mm)

Lens removal tool with replacement lens nuts (ISAF-7000-TOOL)

6mm M12 lens (LM12-06-01) 8mm M12 lens (LM12-08-01-F2.2) 12mm M12 lens (LM12-12-01-F2.3) 16mm M12 lens (LM12-16-01)

25mm M12 lens (LM12-25-01) Illumination accessory with white LED ring light, cover and hex wrench (ISLM-7000-WHI)

Illumination accessory with cover and hex wrench (ISLM-7000-00). Does not include an LED ring light.

Diffuse cover (COV-7000-DF)

Clear cover (COV-7000-CLR)

Polarized cover (COV-7000-PL-FULL)

Note: When installing the cover, pull the red tab to remove the protective film.

Red LEDring light (ISL-7000-RD) IR LED ring light (ISL-7000-IR) Blue LED ring light (ISL-7000-BL) White LED ring light (ISL-7000-WHI)

Note: For color vision systems, the white LEDring light should be used.

Red bandpass filter (ISF-7000-RDBP605) used with the corresponding red LEDring light (ISL-7000-RD)

IR bandpass filter (ISF-7000-IRBP815) used with the corresponding IR LED ring light (ISL-7000-IR)

Blue bandpass filter (ISF-7000-BLBP435) used with the corresponding blue LED ring light (ISL-7000-BL)

Introduction

S-Mount/M12 Manual Focus Accessories

Note:

l The In-Sight 7905 vision system does not support this S-Mount/M12 lenses or any accessories that require

S-Mount/M12 lenses.

l The DataMan clear cover accessory (DM300-CLCOV) is supported with In-Sight S-Mount/M12 manual focus

lenses and provides IP65 rating. For more information, refer to DataMan Lenses, Lights and Covers on

page16.

l The following S-Mount/M12 lenses are supported. If a different lens is used, the following restrictions apply:

l At infinity focus, the back focal length must be greater than 5.5mm.

l Close up, the back focal length of the lens cannot be greater than 13mm.

6mm M12 lens (LM12-06-01) 8mm M12 lens (LM12-08-01-F2.2) 12mm M12 lens (LM12-12-01-F2.3) 16mm M12 lens (LM12-16-01)

25mm M12 lens (LM12-25-01) S-Mount/M12 adapter, lens locking cone and installation tool (ISLN-7000-SMNT)

Introduction

Note: The S-Mount accessory kit (ISLN-7000-SMNT) is required when installing

In-Sight S-Mount/M12 manual focus lenses.

Introduction

DataMan Lenses, Lights and Covers

The following DataMan accessories are also supported with the In-Sight vision system for S-Mount/M12 manual focus lens configurations. DataMan lenses are only supported with DataMan lights and covers.

Note:

l The In-Sight 7905 vision system does not support this S-Mount/M12 lenses or any accessories that require

S-Mount/M12 lenses.

l The following S-Mount/M12 lenses are supported. If a different lens is used, the following restrictions apply:

l At infinity focus, the back focal length must be greater than 5.5 mm.

l Close up, the back focal length of the lens cannot be greater than 10 mm.

10.3mm M12 lens with locking (DM300-LENS-10) and 10.3 mm IR M12 lens with locking (DM300-LENS-10-IR)

16mm M12 lens with locking (DM300-LENS-16)

25mm M12 lens with lens spacer and hex wrench (DM300-LENS-25) (also requires Extension kit)

Extension kit (DM300-EXT)

Clear cover (DM300-CLCOV)

Clear cover with white LED illumination (DM300-CLCOV-WHI) Diffuse cover with red LED illumination (DM300-DLCOV-RE) Diffuse cover with blue LED illumination (DM300-DLCOV-BL) Diffuse cover with IR LED illumination (DM300-DLCOV-IR) Polarized cover with red LED illumination (DM300-PLCOV-RE) Diffuse cover, red illumination (assembled), ESD safe (DM300-DLCOV-RE-ESD)

Polarized red LED high-powered integrated light, ESD safe (DM360-HPIL-RE-P)

Non-polarized red LED high-powered integrated light (DM360-HPIL-RE)

High Power Illumination

Red narrow (DM30X-HPIA3-625) Red wide (DM30X-HPIA3-625-W) White narrow (DM30X-HPIA3-WHI) White wide (DM30X-HPIA3-WHI-W) Blue narrow (DM30X-HPIA3-470) Blue wide (DM30X-HPIA3-470-W) Infrared narrow (DM30X-HPIA3-IR) Infrared wide (DM30X-HPIA3-IR-W)

Note:

l If using the following Cognex high-power lights with a DM30X-HPIA-xxx product ID:

l A spacer kit accessory (DMA-SPKIT-30X-00) is required when using the high power illumination

accessory. When the spacer is used, the field of view will be limited for wide-angled lenses.

Introduction

l A Fair-Rite ferrite (part number 0431167281) must be attached to the External Light cable to reduce

emissions.

Red narrow (DM30X-HPIA-625) Red wide (DM30X-HPIA-625-W) Red narrow with polarizer (DM30X-HPIA-625P) White narrow (DM30X-HPIA-WHI) White wide (DM30X-HPIA-WHI-W) Blue narrow (DM30X-HPIA-470) Blue wide (DM30X-HPIA-470-W) Infrared narrow (DM30X-HPIA-IR) Infrared wide (DM30X-HPIA-IR-W)

External Lights

External lights can be connected to the vision system's LIGHTconnector using the External Light cable.

Note:

l The vision system supports using either an external light or the illumination accessory (ISLM-7000-WHI), but

does not support using both lighting devices simultaneously.

l If using a Cognex IVSL-ODDM-S75, IVSL-YLW2X-xxx, IVSL-YLW300-xxx or IVSL-LX520-xxx external light,

a Fair-Rite ferrite (part number 0431167281) must be attached to the External Light cable to reduce emissions.

l If daisy-chaining multiple Cognex IVSL-YLW2X-xxx or IVSL-YLW300-xxx external lights:

l The lights must be powered externally by a separate power supply.

l A Cognex control cable (CCB-FOV25-MAL-012) can be used to connect the vision system’s LIGHT

connector to the external light and a Cognex power cable (IVSL-5PM12-5) can be used to connect the light to the separate power supply. Only the power and ground wires from the Cognex power cable (IVSL-5PM12-5) should be connected to the remote power supply.

l If using a Cognex IVSL-LX520-xxx external light:

l The lights must be powered externally by a separate power supply.

l A Cognex control cable (CCB-FOV25-MAL-012) can be used to connect the vision system’s LIGHT

Introduction

l The following power cables must not be used with IVSL-LX520-xxx external lights: IVSL-5PM12-

J300, IVSL-5PM12-J500 and IVS-5PM12-J1000, IVSL-5PM12-J2000.

Ring light (CLRR-R7030G1CLR)

Back light (CLRB-F100100G1)

Coaxial Dual on Access Light (DOAL) (CLRO-K5050G1)

Spot light (CLRS-P14G1)

Dark-field light (CLRD-D120G1)

Brick light, narrow blue (IVSL-ODDM-S75-470) Brick light, narrow red (IVSL-ODDM-S75-625) Brick light, narrow white (IVSL-ODDM-S75-WHI) Bar light, wide red (IVSL-YLW2X-625) Bar light, narrow red, linear polarizer (IVSL-YLW2X-625P) Bar light, narrow infrared (IVSL-YLW2X-850) Bar light, narrow blue (IVSL-YLW300-470) Bar light, wide blue (IVSL-YLW300-470 W) Bar light, narrow red (IVSL-YLW300-625) Bar light, wide red (IVSL-YLW300-625 W) Bar light, narrow white (IVSL-YLW300-WHI) Bar light, wide white (IVSL-YLW300-WHI W) Bar light, blue (IVSL-LX520-470)

Bar light, red (IVSL-LX520-625)

Bar light, linear polarizer (IVSL-LX520-LP)

Cables

Introduction

Breakout cable, M12-12 to Flying Lead (CCB-PWRIO- xx) (straight, xx specifies length: 5m, 10m, 15m)

Breakout cable, M12-12 to Flying Lead (CCB-PWRIO-xxR) (right-angled, xx specifies length: 5m, 10m, 15m)

Ethernet X-coded M12-8 to RJ-45 cable (CCB-84901-2001-xx) (straight, xx specifies length: 2m, 5m, 10m, 15m, 30m)

Ethernet X-coded M12-8 to RJ-45 cable (CCB-84901-2002) (right-angled, xx specifies length: 2m, 5m, 10m)

External Light cable (CCB-M12LTF-xx) (xx specifies length: 0.5m, 1m, 2m, 5m) External Light cable (IVSL-5PM12-J300, IVSL-5PM12-J500, IVSL-5PM12-J1000 and

IVSL-5PM12-J2000) I/O Module cable M12-12 to DB15 (CCB-PWRIO-MOD-xx) (xx specifies length: 2m,

5m)

Mounting Brackets

Mounting bracket with M3x4 socket head screws and hex wrench (ISB-7000-7K). Also has 1/4 - 20, M6 and flathead mounting holes. Mounting holes compatible with the In-Sight 7000 series vision system.

Mounting bracket with Phillips flat head M3 screws and M4x4 screws (ISB-7000-5K). Mounting holes compatible with the In-Sight 5000 series vision system.

I/O Modules

In-Sight CIO-MICRO I/O Module (CIO-MICRO-00)

Introduction

In-Sight 1400 I/O Expansion Module (CIO-1400)

Connectors and Indicators

Connector Function

PWR Connector

LIGHT Connector

ENET Connector

Connects the Breakout cable, which provides connections to an external power supply, the acquisition trigger input, general-purpose inputs, high-speed outputs, and RS-232 serial communications. For more information, refer to Breakout Cable on page83. Alternately, this connector is used to attach the I/O Module cable to a compatible In-Sight I/O module, which adds general-purpose discrete I/O. For more information, refer to I/O Module Cable on page84.

Connects the vision system to an external lighting device. For more information, refer to External Light

Connector on page81.

Connects the Ethernet cable, which provides 10/100/1000 Ethernet connectivity. For more information, refer to Ethernet Cable on page82.

Introduction

Indicator Function

Focus Metric LEDs

TRIG Button

Indicates the image focus score (0 - 10) while in Live Video Mode within In-Sight Explorer.

Manually triggers an image acquisition when the vision system is either:

l Online within In-Sight Explorer and the acquisition Trigger parameter

is set to Manual.

l Offline within In-Sight Explorer.

Power LED The green LED illuminates to indicate that the vision system is powered on.

SD Card Status

l Off: SDcard is not inserted.

LED

l Green: SD card is present and it is safe to remove the SD card after

removing power from the vision system.

l Yellow: The SD card is present, but it is not safe to remove it.

Pass/Fail LED and

Green or red when active. User configurable.

Indicator Ring Network LED The yellow LED flashes to indicate network activity.

Error LED

TUNE Button

Red when active. User configurable.

Used as an Event Trigger within In-Sight Explorer to force a cell containing an Event structure to run when the TUNEbutton is pressed.

Installation

This section describes the connection of the vision system to its standard components and accessories. For a complete list of options and accessories, contact your Cognex sales representative.

Note: Cables are sold separately.

CAUTION: All cable connectors are “keyed” to fit the connectors on the vision system; do not force the connections

or damage may occur.

Install the Lens, Lighting and Cover

You can choose between a variety of different C-Mount and S-Mount/M12 lenses and covers to install to the vision system. Refer to In-Sight Lenses, Lights and Covers on page10 and DataMan Lenses, Lights and Covers on page16 for a complete list of options and accessories.

Install the C-Mount Lens and Cover (COV-7000-CMNT or COV-7000-CMNTEX)

Complete the following steps to install a C-Mount lens and cover (COV-7000-CMNT or COV-7000-CMNT-EX).

Note:

l When using a C-Mount lens, the following restrictions apply. Refer to C-Mount Lens Clearance Dimensions

on page96 for more information.

l Maximum thread length is 5.25mm.

l At infinity focus, the back focal length of the lens cannot be greater than 6.5mm in length unless the

back of the lens is smaller than 14.75mm diameter. If the back focal length is exceeded, a spacer must be installed between the vision system and lens.

l If using the COV-7000-CMNT cover, the maximum lens length is 41mm with a bandpass filter, the maximum

lens body diameter is 36.5mm and the maximum diameter including locking screws is 47mm.

l If using the COV-7000-CMNT-EX extended cover, the maximum lens length is 62mm with a bandpass filter,

the maximum lens body diameter is 36.5mm and the maximum diameter including locking screws is

46.5mm.

CAUTION: If installing a C-Mount cover, the illumination accessory (ISLM-7000-WHI) PCB should not be installed

to the vision system. Refer to Remove the Illumination Accessory PCB on page66 for steps to safely remove the PCB and avoid damage to the vision system.

1. Remove the rubber faceplate covering the image sensor window, if present.

2. Remove the protective film covering the threaded lens opening, if present.

3. Place the adapter on the faceplate of the vision system. Insert the four adapter screws and tighten; the maximum torque is 0.90 Nm (8 in-lb).

4. Thread the lens into the vision system.

Installation

5. Attach the cover to the vision system. Rotate the cover clockwise approximately seven degrees to lock it.

Installation

Install the C-Mount Lens and Cover (COV-7000-CMNT-LG)

Complete the following steps to install a C-Mount lens and cover (COV-7000-CMNT-LG) to the In-Sight 7905 vision system. This cover is only supported with the In-Sight 7905 vision system.

Note:

l When using a C-Mount lens, the following restrictions apply. Refer to C-Mount Lens Clearance Dimensions

on page96 for more information.

l Maximum thread length is 5.25mm.

l At infinity focus, the back focal length of the lens cannot be greater than 6.5mm in length unless the

back of the lens is smaller than 14.75mm diameter. If the back focal length is exceeded, a spacer must be installed between the vision system and lens.

l If using the COV-7000-CMNT-LG cover, the maximum lens length is 77mm with a bandpass filter, the

maximum lens body diameter is 55mm and the maximum diameter including locking screws is 55mm.

CAUTION: If installing a C-Mount cover, the illumination accessory (ISLM-7000-WHI) PCB should not be installed

to the vision system. Refer to Remove the Illumination Accessory PCB on page66 for steps to safely remove the PCB and avoid damage to the vision system.

1. Remove the rubber faceplate covering the image sensor window, if present.

2. Remove the protective film covering the threaded lens opening, if present.

3. Place the adapter on the faceplate of the vision system. Insert the four adapter screws and tighten; the maximum torque is 0.90 Nm (8 in-lb).

4. Thread the lens into the vision system.

5. Attach the cover to the vision system. Rotate the cover clockwise approximately thirteen degrees to lock it.

Install the C-Mount Lens and Illumination

Complete the following steps to install a C-Mount lens and the illumination accessory (ISLM-7000-WHI).

CAUTION:

l Refer to C-Mount Illumination Accessories on page11 for lenses supported with the illumination accessory

(ISLM-7000-WHI). If using a different C-Mount lens with the illumination accessory, it must be 29.5mm in diameter or smaller. Maximum lens length is 38.5mm without a bandpass filter and 36mm with a bandpass filter. Larger lenses will irretrievably damage the vision system.

l Do not hot-plug the illumination accessory; verify the vision system is not receiving power when connecting

or disconnecting the illumination accessory. Failure to remove power during this procedure may result in damage to the vision system and/or the illumination accessory.

l The vision system should be grounded, either by mounting the vision system to a fixture that is electrically

grounded or by attaching a wire from the vision system’s mounting fixture to frame ground or Earth ground. If a ground wire is used, it should be attached to one of the four mounting points on the back plate of the vision system; not to the mounting points on the front of the vision system.

l Tighten all of the illumination accessory screws in the following sequence.

Installation

1. Remove the rubber faceplate covering the image sensor window, if present.

2. Remove the protective film covering the threaded lens opening, if present.

3. Plug the PCB into the lighting connector on the vision system faceplate.

CAUTION: If uninstalling the PCB from the vision system, refer to Remove the Illumination Accessory PCB

on page66 for steps to safely remove the PCB and avoid damage to the vision system.

4. Install the spacer.

a. Place the spacer on top of the vision system with “TOP” oriented upward.

b. Verify seating of the gasket on the bottom of the spacer.

c. Insert the four M3 screws and use a 2mm hex wrench to torque screws to 0.34 Nm (3 in-lb). For the 7600,

7800, 7801, 7802, 7900, 7901 and 7902, use the M3 x 6mm screws. For the 7905, use the M3 x 8mm screws.

Installation

5. Thread the lens into the vision system. Focusing of the C-Mount lens prior to light housing installation is required.

Note: If installing the autofocus accessory (ISAF-7000-8mm), refer to Install the Autofocus Lens and

Illumination on page30.

6. Install the light housing.

CAUTION:

l Do not hot-plug the LED ring light; verify the vision system is not receiving power when connecting or

disconnecting the LEDring light.

l A connector protrudes from the underside of the light housing. To prevent damage, it is

recommended the light housing not be removed from the box until ready to be assembled.

Note: If a different LEDcolor is required, refer to Replace the LED Ring Light (Optional) on page52.

a. Place the light housing with LEDring light on top of the spacer, with “TOP” oriented upward.

b. Verify seating of the gasket on the top of the spacer.

c. There are four captive screw access holes near the white circles on the LEDring light. Use a 2mm hex

wrench to torque the captive screws to 0.34 Nm (3 in-lb).

Installation

7. Optionally, install a bandpass filter to the light baffle.

Tip: Wear gloves when installing the filter to prevent leaving fingerprints on the surface of the filter.

a. Insert the filter in the light baffle so that it's held in place between the light baffle's filter retention tabs.

b. Push the filter down and snap it into place, ensuring the filter retention tabs are flush with the top surface

of the filter.

Installation

8. Install the light baffle.

a. Tilt the light baffle toward the light housing and maneuver the light baffle past the top of the LED ring light

structure.

b. Compress the light baffle and maneuver the bottom of the light baffle past the bottom of the LED ring light

structure until the light baffle snaps into place, with the keyed tabs sitting flush over each light housing captive screw access hole.

Installation

9. Install the cover.

a. Place the cover on the light housing.

b. Align the central clear region of the cover with the light baffle edges.

c. Insert the four M3 x 12mm screws and use a 2mm hex wrench to torque screws to 0.31 Nm (2.75 in-lb).

Installation

Install the Autofocus Lens and Illumination

Complete the following steps to install the autofocus accessory (ISAF-7000-8mm) and illumination accessory (ISLM7000-WHI).

Note:

l The In-Sight 7905 vision system does not support the autofocus accessory.

l The autofocus accessory has an 8mm M12 lens pre-installed. If a different lens is required, it should be

installed into the autofocus module before the autofocus module is installed to the vision system. Refer to

Replace the M12 Autofocus Lens (Optional) on page57 for more information.

l The illumination accessory (ISLM-7000-WHI) is sold separately. It is the only cover available for the

autofocus module and is required for IP67 rating.

CAUTION:

l When installing the illumination accessory (ISLM-7000-WHI):

l Do not hot-plug the illumination accessory; verify the vision system is not receiving power when

connecting or disconnecting the illumination accessory. Failure to remove power during this procedure may result in damage to the vision system and/or the illumination accessory.

l The vision system should be grounded, either by mounting the vision system to a fixture that is

electrically grounded or by attaching a wire from the vision system’s mounting fixture to frame ground or Earth ground. If a ground wire is used, it should be attached to one of the four mounting points on the back plate of the vision system; not to the mounting points on the front of the vision system.

l Tighten all of the illumination accessory screws in the following sequence.

1. Remove the rubber faceplate covering the image sensor window, if present.

2. Remove the protective film covering the threaded lens opening, if present.

3. Plug the PCB into the lighting connector on the vision system faceplate.

CAUTION: If uninstalling the PCB from the vision system, refer to Remove the Illumination Accessory PCB

on page66 for steps to safely remove the PCB and avoid damage to the vision system.

4. Install the spacer.

a. Place the spacer on top of the vision system with “TOP” oriented upward.

b. Verify seating of the gasket on the bottom of the spacer.

c. Insert the four M3 screws and use a 2mm hex wrench to torque screws to 0.34 Nm (3 in-lb). For the 7600,

7800, 7801, 7802, 7900, 7901 and 7902, use the M3 x 6mm screws. For the 7905, use the M3 x 8mm screws.

Installation

5. Install the autofocus module.

CAUTION: Do not hot-plug the autofocus module; verify the vision system is not receiving power when

connecting or disconnecting the autofocus module.

Note: If a different lens is required, it should be installed in the autofocus module before the autofocus module is installed to the vision system. Refer to Replace the M12 Autofocus Lens (Optional) on page57 for more information.

a. There are two alignment pins on the base of the autofocus module; seat the pins into the vision system

faceplate.

b. There are three captive screws in the autofocus module; partially thread the screws into the vision system

faceplate using a 1.5mm hex wrench.

c. Once threaded, torque the captive screws to 0.5 Nm (4.43 in-lb) using a torque screwdriver with a 1.5mm

hex torque bit capable of reaching 15mm into a 2.5mm diameter hole (for example, Wiha Tools 1.5mm Hex Metric Torque Blade [SKU 28545] used with the Adjustable Torque Handle [SKU 28550]).

Installation

6. Install the light housing.

CAUTION:

l Do not hot-plug the LED ring light; verify the vision system is not receiving power when connecting or

disconnecting the LEDring light.

l A connector protrudes from the underside of the light housing. To prevent damage, it is

recommended the light housing not be removed from the box until ready to be assembled.

Note: If a different LEDcolor is required, refer to Replace the LED Ring Light (Optional) on page52.

a. Place the light housing with LEDring light on top of the spacer, with “TOP” oriented upward.

b. Verify seating of the gasket on the top of the spacer.

c. There are four captive screw access holes near the white circles on the LEDring light. Use a 2mm hex

wrench to torque the captive screws to 0.34 Nm (3 in-lb).

Installation

7. Optionally, install a bandpass filter to the light baffle.

Tip: Wear gloves when installing the filter to prevent leaving fingerprints on the surface of the filter.

a. Insert the filter in the light baffle so that it's held in place between the light baffle's filter retention tabs.

b. Push the filter down and snap it into place, ensuring the filter retention tabs are flush with the top surface

of the filter.

Installation

8. Install the light baffle.

a. Tilt the light baffle toward the light housing and maneuver the light baffle past the top of the LED ring light

structure.

b. Compress the light baffle and maneuver the bottom of the light baffle past the bottom of the LED ring light

structure until the light baffle snaps into place, with the keyed tabs sitting flush over each light housing captive screw access hole.

Installation

9. Install the cover.

a. Place the cover on the light housing.

b. Align the central clear region of the cover with the light baffle edges.

c. Insert the four M3 x 12mm screws and use a 2mm hex wrench to torque screws to 0.31 Nm (2.75 in-lb).

Installation

Install the S-Mount/M12 Manual Focus Lens

Complete the following steps to install an In-Sight S-Mount/M12 manual focus lens. The S-Mount accessory kit (ISLN7000-SMNT) is required when installing In-Sight S-Mount/M12 manual focus lenses.

Note:

l The In-Sight 7905 vision system does not support this S-Mount/M12 lenses or any accessories that require

S-Mount/M12 lenses.

l The DataMan clear cover accessory (DM300-CLCOV) is supported with In-Sight S-Mount/M12 manual focus

lenses and provides IP65 rating. For more information, refer to DataMan Lenses, Lights and Covers on

page16.

1. Remove the rubber faceplate covering the image sensor window, if present.

2. Remove the protective film covering the threaded lens opening, if present.

3. Place the S-Mount adapter over the image sensor window.

4. Place the "In-Sight" end of the adapter tool on the adapter. Turn clockwise until tight.

5. Remove the adapter tool.

Installation

6. Thread the lens into the vision system. Focusing of lens prior to installation of the rubber lens-locking cone is required.

7. Place the rubber lens-locking cone over the M12 lens until it snaps into place around the nose of the lens. When installing, avoid rotating the M12 lens.

8. If using a lens cover accessory, attach the cover to the vision system.

Installation

Mount the Vision System

The vision system provides mounting holes for attachment to a mounting surface.

CAUTION: The vision system should be grounded, either by mounting the vision system to a fixture that is

1. Align the holes on the mounting surface with the mounting holes on the vision system.

2. Insert the M3 screws into the mounting holes and tighten using a 2.5mm hex wrench; the maximum torque is 0.90 Nm (8 in-lb).

Note: The maximum insertion depth of the M3 screws is 3.5mm in the rear housing and 3.75mm in the front housing, plus the thickness of the mounting material used.

Installation

Install the Mounting Bracket (ISB-7000-7K)

Complete the following steps to attach the accessory mounting bracket (ISB-7000-7K) to the vision system.

CAUTION:

l The vision system should be grounded, either by mounting the vision system to a fixture that is electrically

l When mounting the vision system to the mounting bracket, use the M3 screws supplied with the mounting

kit. If using the 1/4 - 20 or M6 screw holes on the mounting bracket to secure the vision system to a mounting surface, the insertion depth of the screw should not exceed 7mm. Allowing the mounting screws to bottom in the mounting hole can damage the vision system.

1. Align the mounting bracket with the mounting holes on the vision system.

2. Insert the M3 screws into the mounting holes and tighten using a 2.5mm hex wrench; the maximum torque is 0.90 Nm (8 in-lb).

Installation

Install the Mounting Bracket (ISB-7000-5K)

Complete the following steps to attach the accessory mounting bracket (ISB-7000-5K) to the vision system.

CAUTION:

l The vision system should be grounded, either by mounting the vision system to a fixture that is electrically

l When mounting the vision system to the mounting bracket, use the Phillips head screws supplied with the

mounting kit. If using the M4 screw holes on the mounting bracket to secure the vision system to a mounting surface, the insertion depth of the screw should not exceed 4mm. Allowing the mounting screws to bottom in the mounting hole can damage the vision system.

1. Align the mounting bracket with the mounting holes on the vision system.

2. Insert the Phillips flat head screws into the mounting holes and tighten; the maximum torque is 0.56 Nm (5 in-lb).

Installation

Working Distance and Field of View (S-Mount/M12 Lenses)

The working distance is the distance from the vision system lens to the part that needs to be inspected; field of view is what the vision system can see at that distance. As the working distance increases, so does the size of the field of view.

Note:

l The In-Sight 7905 vision system does not support this S-Mount/M12 lenses or any accessories that require

S-Mount/M12 lenses.

l The following charts show the design field of view of the In-Sight S-Mount/M12 accessory lenses and is fully

mapped onto the image sensor. Additional field beyond the design field of view may have vignetting. For supported In-Sight lenses, refer to S-Mount/M12 Autofocus Accessories on page13 and S-Mount/M12

Manual Focus Accessories on page15.

Installation

Connect the External Light Cable (Optional)

The vision system's LIGHTconnector is used to connect the External Light cable to an external lighting device, providing power and strobe control. The External Light cable can be connected to either a continuous or strobed lighting device. For a list of supported accessories, refer to External Lights on page18.

1. Remove the protective cap from the LIGHT connector, if present.

2. Connect the External Light cable’s M12 connector to the vision system's LIGHT connector. For more information, refer to External Light Connector on page81.

3. Connect the other end of the Light cable to an external lighting device (for example, a strobe light).

Connect the Ethernet Cable

CAUTION: The Ethernet cable shield must be grounded at the far end. Whatever this cable is plugged into

(typically a switch or router) should have a grounded Ethernet connector. A digital voltmeter should be used to validate the grounding. If the far end device is not grounded, a ground wire should be added in compliance with local electrical codes.

1. Connect the Ethernet cable’s M12 connector to the vision system’s ENET connector.

2. Connect the Ethernet cable’s RJ-45 connector to a switch/router or PC, as applicable.

Installation

Connect the Breakout Cable

CAUTION: To reduce emissions, connect the far end of the Breakout cable shield to frame ground.

Note:

l I/O wiring or adjustments to I/O devices should be performed when the vision system is not receiving power.

l Exposed wires can be cut short or wire ends trimmed, and the wires tied back using a tie made of non-

conductive material. Keep all bare wires separated from the +24VDC wire.

1. Verify that the 24VDC power supply being used is unplugged and not receiving power.

2. Optionally, connect the I/O wires to an appropriate device (for example, a PLC or a serial device). For more information, refer to Breakout Cable on page83.

3. Attach the Breakout cable's +24VDC (Red wire) and GND (Black wire) to the corresponding terminals on the power supply.

CAUTION: Never connect voltages other than 24VDC. Always observe the polarity shown.

4. Connect the Breakout cable's M12 connector to the vision system's PWR connector.

5. Restore power to the 24VDC power supply and turn it on if necessary.

Installation

Connect the CIO-MICRO I/O Module (Optional)

The vision system can access the CIO-MICRO I/O module's general-purpose input and output lines via an Ethernet connection to the I/O module. Optionally, the I/O Module cable can be connected to access the I/O module's TRIGGER+, TRIGGER-, HS OUT 0, HS OUT 1 and HS COMMON lines.

Note:

l When the vision system is connected to the I/O Module cable:

l Illumination accessories attached to the vision system faceplate or LIGHT connector are not

supported. If these illumination accessories are attached, the Breakout cable must be used to supply power to the vision system and a connection to the I/O module established via Ethernet only.

l The vision system's IN 1, IN 2 / HS OUT 2, and IN 3 / HS OUT 3 lines are not supported.

l The I/O module's general-purpose outputs are configurable as NPN (current sinking) or PNP (current

sourcing) with 100mA maximum current and HS OUT 0 and HS OUT 1 are configurable as NPN (current sinking) or PNP (current sourcing) with 50mA maximum current.

l The CIO-MICRO I/O module does not support 1000 BaseT pass-through operation. If 1000 BaseT operation

is required, you must connect a LAN cable from a Gigabit Ethernet switch to the I/O module’s LAN port and connect the vision system’s Ethernet cable to the Gigabit Ethernet switch.

l I/O wiring or adjustments to I/O devices should be performed when the vision system is not receiving power.

I/O Port

Connects the I/O module to the vision system using the I/O Module cable, and provides power, trigger and high-speed output signals to the vision system.

MODULE OK LED Illuminates after the I/O module has powered on, has booted up, and is ready to

communicate with the vision system.

COMM OK LED Blinks continuously until the vision system has established a successful connection to the

I/O module from In-Sight software. Once successfully connected and communicating properly, the green LED is constantly illuminated.

PoE STATUS LED Not supported. When the vision system is connected to the I/O module's PoE port, the POE

STATUS LED may blink. This is normal and does not affect operation of the vision system.

PoE Port Connects the I/O module to the vision system, providing the vision system with Ethernet.

The green LED blinks when a network connection to the vision system is detected. The orange LED blinks when network activity is detected.

Installation

LAN Port Connects the I/O module to an Ethernet network. The green LED blinks when a network

connection to the local area network is detected. The orange LED blinks when network

activity is detected. Frame Ground Terminal Connects the I/O module to a frame ground. RS-232 Port Connects the I/O module to an external serial device using an RS-232 (DB9) serial cable.

Provides RS-232 communications to the vision system. High-Speed Output Status

LEDs (HS OUT 0 and HS OUT 1)

Illuminates to indicate the high-speed output signal for the In-Sight vision system has

switched ON. The LEDs illuminate even if the I/O module’s high-speed terminals are not

connected to anything. In addition, the I/O module displays the last known state of the high-

speed output line; therefore the LEDs may be illuminated even if the vision system's I/O

module cable is disconnected from the I/O module.

Note: The I/O module's high-speed output terminals (labeled HS OUT 0 and HS OUT

1) correspond to the vision system’s built-in high-speed outputs when connected to the I/O module cable. These signals are considered high-speed because they pass directly through the I/O module without processing, which provides minimal delay.

I/O and Trigger Status LEDs

Terminal Blocks

1. Connect the I/O module's power wires.

CAUTION: Never connect the I/O module to a power source other than 24VDC. Any other voltage creates a

risk of fire or shock and can damage the hardware. Do not connect the 24VDC power source to any terminals other than the 24VDC + and – power terminals.

a. Verify that the 24VDC power supply being used is unplugged and not receiving power.

b. Use a screwdriver to loosen the I/O module's power terminals (labeled 24VDC + and –).

c. Insert the 24VDC + and – wires (16 - 22 AWG, solid or stranded wire) from the power supply into the

24VDC + and – terminals on the I/O module.

d. Tighten the screw terminals with the screwdriver to secure the wire leads in the terminal block; the

maximum torque is 0.1921 Nm (1.7 in-lb).

Illuminates to indicate that an input/output signal has switched ON.

Connects the I/O module to 24VDC power, trigger, external I/O, high-speed outputs and

common connections.

Installation

2. Connect a frame ground wire to the I/O module’s Frame Ground terminal. Connect the other end of the frame ground wire to frame ground.

CAUTION: The shield ground connections of the RS-232 port, LAN port, PoE port, I/O port and Frame

Ground terminal are internally connected. The system grounding is designed to be at a zero ground potential; this zero ground potential extends through the cable and to peripheral equipment (e.g. a vision system, PLC, etc.). To ensure safe operating conditions, it is strongly recommended that all ground connections are checked to ensure that a zero ground potential is met.

3. Connect the I/O module's I/O wires.

a. Determine how I/O devices will be connected to the I/O module’s input and output terminals.

b. Use a screwdriver to loosen the appropriate screw terminals.

c. Connect the input and output wires to the input and output terminals.

d. Connect the other end of the input and output wires to the corresponding I/O device.

e. Tighten the screw terminals with the screwdriver to secure the wire leads in the terminal block; the

maximum torque is 0.1921 Nm (1.7 in-lb).

4. To connect the vision system to a serial device, plug a RS-232 serial cable (DB9 male connector) into the I/O module’s RS-232 port and connect the other end of the cable to the serial device. Tighten the connector screws to secure it to the I/O module.

5. Connect to an Ethernet network.

a. Connect a LAN cable (RJ-45 connector) to the I/O module’s LAN port.

b. Connect the other end of the LANcable to a switch/router or PC, as applicable.

6. Connect the vision system's Ethernet cable.

a. Connect the Ethernet cable’s M12 connector to the vision system’s ENET connector.

b. Connect the Ethernet cable’s RJ-45 connector to the I/O module’s PoE port or to a switch/router, as

applicable.

7. Optionally, connect the I/O Module cable (CCB-PWRIO-MOD-xx) to the vision system to gain access to the I/O module's TRIGGER+, TRIGGER-, HS OUT 0, HS OUT 1 and HS COMMON terminals.

a. Connect the I/O Module cable’s M12 connector to the vision system’s PWR connector.

b. Connect the I/O Module cable’s DB15 connector to the I/O module’s I/O connector.

c. Restore power to the 24VDC power supply and turn it on if necessary.

Connect the CIO-1400 I/O Expansion Module (Optional)

Note:

l When connected to the CIO-1400 I/O expansion module:

l HS OUT0 and HSOUT1 are configurable as NPN (current sinking) with 50mA maximum current

and the general-purpose outputs are configurable as NPN (current sinking) or PNP (current sourcing) with 100mA maximum current.

l The vision system's IN 1, IN 2 / HS OUT 2, and IN 3 / HS OUT3 lines are not supported.

l I/O wiring or adjustments to I/O devices should be performed when the vision system is not receiving power.

Installation

Connector/Indicator Description

COMM OK LED (yellow) Illuminates to indicate that the vision system and I/O module are communicating

properly.

MODULE OK LED (yellow) Illuminates after the I/O module has initialized and is ready to communicate with the

vision system.

I/O and Trigger Status LEDs

Illuminates to indicate when an input/output has switched ON.

(yellow) SENSOR Port Connects the I/O module to the vision system using the I/O Module cable, which

provides power, trigger, I/O and RS-232 signals to the vision system.

RS232 OUT Port Connects the I/O module to an RS-232 serial cable, which provides RS-232

communications between the I/O module and an external serial device.

Frame Ground Terminal

Connects the I/O module to a common frame ground.

1. Connect the I/O module's power wires.

CAUTION: Never connect the I/O module to a power source other than 24VDC. Any other voltage creates a

risk of fire or shock and can damage the hardware. Do not connect the 24VDC power source to any terminals other than the 24VDC + and – power terminals.

a. Verify that the 24VDC power supply being used is unplugged and not receiving power.

b. Use a screwdriver to loosen the I/O module's power terminals (labeled 24VDC + and –).

c. Insert the 24VDC + and – wires (16 - 26 AWG, solid or stranded wire) from the power supply into the

24VDC + and – terminals on the I/O module.

d. Tighten the screw terminals with the screwdriver to secure the wire leads in the terminal block; the

maximum torque is 0.4 Nm (3.5 in-lb).

Installation

2. Connect a frame ground wire to the I/O module’s Frame Ground terminal. Connect the other end of the frame ground wire to frame ground.

CAUTION: The shield ground connections of the RS232 OUT port, SENSOR port and Frame Ground

terminal are internally connected. The system grounding is designed to be at a zero ground potential; this zero ground potential extends through the cable and to peripheral equipment (e.g. a vision system, PLC, etc.). To ensure safe operating conditions, it is strongly recommended that all ground connections are checked to ensure that a zero ground potential is met.

3. Connect the I/O module's I/O wires.

a. Determine how I/O devices will be connected to the I/O module’s input and output terminals.

b. Use a screwdriver to loosen the appropriate screw terminals.

c. Connect the input and output wires to the input and output terminals.

d. Connect the other end of the input and output wires to the corresponding I/O device.

e. Tighten the screw terminals with the screwdriver to secure the wire leads in the terminal block; the

maximum torque is 0.4 Nm (3.5 in-lb).

4. To connect the vision system to a serial device, plug an RS-232 serial cable (DB9 male connector) into the I/O module’s RS232 OUT port and connect the other end of the cable to the serial device. Tighten the connector screws to secure it to the I/O module.

5. Connect the I/O Module cable (CCB-PWRIO-MOD-xx) to the vision system.

a. Connect the I/O Module cable’s M12 connector to the vision system’s PWR connector.

b. Connect the I/O Module cable’s DB15 connector to the I/O module’s SENSOR port.

c. Restore power to the 24VDC power supply and turn it on if necessary.

Installation

Replace the SD Card (Optional)

The vision system is equipped with a Micro SD card slot and an 8GB SD card is pre-installed for saving job and image files. Complete the following steps to replace the pre-installed SD card.

Note: The vision system supports SD cards formatted with a FAT32 file system.

CAUTION:

l Hot-plugging the SD card is not supported and may damage the SD card and/or lead to unexpected

behavior.

l IP67 protection requires that all cables are properly attached (or the provided connector plug installed), the

IP67-rated lens cover is properly installed and the Micro SD card cover is fastened in place.

l Observe ESD precautions when installing or removing an SD card or other accessories.

1. Remove power from the vision system.

2. Unscrew the screws in the Micro SD card cover and open the card slot.

3. Remove the existing SD card from the Micro SD card slot.

4. Insert the new SD card into the Micro SD card slot, ensuring the card is properly oriented.

5. Replace the SDcard cover, reinsert the screws and torque screws to 0.18 Nm (25 in-oz).

6. Restore power to the vision system.

Installation

Replace the LED Ring Light (Optional)

The illumination accessory (ISLM-7000-WHI) has a white LED ring light pre-installed. Complete the following steps to replace the pre-installed LEDring light.

CAUTION:

l Do not hot-plug the illumination accessory; verify the vision system is not receiving power when connecting

or disconnecting the illumination accessory. Failure to remove power during this procedure may result in damage to the vision system and/or the illumination accessory.

l Tighten all of the illumination accessory screws in the following sequence.

1. Remove power from the vision system.

2. Use a 2mm hex wrench to remove the four M3 x 12mm screws and remove the cover.

3. Remove the keyed light baffle.

Note: The following graphic includes an optional bandpass filter accessory installed to the light baffle. For more information, refer to In-Sight Lenses, Lights and Covers on page10.

Installation

4. The LEDring light screw holes are indicated by a triangle symbol ►. Use a 2mm hex wrench to remove the four M2.5 x 6mm screws and remove the LED ring light from the light housing.

5. Install the new LEDring light.

CAUTION: Do not hot-plug the LED ring light; verify the vision system is not receiving power when

connecting or disconnecting the LEDring light.

a. Place the new LEDring light inside the light housing, with "TOP" oriented upward.

b. Insert the four M2.5 x 6mm screws into the screw holes indicated by a triangle symbol ►.

c. Tighten the screws using a 2mm hex wrench; the maximum torque is 0.34 Nm (3 in-lb).

Installation

6. Install the light baffle.

a. Tilt the light baffle toward the light housing and maneuver the light baffle past the top of the LED ring light

structure.

b. Compress the light baffle and maneuver the bottom of the light baffle past the bottom of the LED ring light

structure until the light baffle snaps into place, with the keyed tabs sitting flush over each light housing captive screw access hole.

Note: The following graphic includes an optional bandpass filter accessory installed to the light baffle. For more information, refer to In-Sight Lenses, Lights and Covers on page10.

Installation

7. Install the cover.

a. Place the cover on the light housing.

b. Align the central clear region of the cover with the light baffle edges.

c. Insert the four M3 x 12mm screws and use a 2mm hex wrench to torque screws to 0.31 Nm (2.75 in-lb).

Installation

8. Restore power to the vision system.

Installation

Replace the M12 Autofocus Lens (Optional)

The autofocus accessory (ISAF-7000-8mm) has an 8mm M12 lens pre-installed. Complete the following steps to replace the pre-installed M12 lens.

Note: The In-Sight 7905 vision system does not support this ISAF-7000-8mm autofocus module or any accessories that require S-Mount/M12 lenses.

CAUTION:

l Do not hot-plug the illumination accessory; verify the vision system is not receiving power when connecting

or disconnecting the illumination accessory. Failure to remove power during this procedure may result in damage to the vision system and/or the illumination accessory.

l Tighten all of the illumination accessory screws in the following sequence.

1. If the autofocus module is already installed to the vision system, you must first log onto the vision system using In-Sight Explorer software and reset the focus position to 0. Refer to the In-Sight®Explorer Help file for more information.

2. Remove power from the vision system.

3. Use a 2mm hex wrench to remove the four M3 x 12mm screws and remove the cover.

4. Remove the keyed light baffle.

Note: The following graphic includes an optional bandpass filter accessory installed to the light baffle. For more information, refer to In-Sight Lenses, Lights and Covers on page10.

Installation

5. The light housing contains four captive screws that are accessible via captive screw access holes in the LEDring light board. Use a 2mm hex wrench to loosen the four captive screws and remove the light housing.

CAUTION:

l Do not hot-plug the LED ring light; verify the vision system is not receiving power when connecting or

disconnecting the LEDring light.

l A connector protrudes from the underside of the light housing and can be damaged if placed on a

hard surface.

Installation

6. Use a 1.5mm hex wrench to loosen the three captive screws in the autofocus module and remove the autofocus module from the vision system.

CAUTION: Do not hot-plug the autofocus module; verify the vision system is not receiving power when

connecting or disconnecting the autofocus module.

7. Remove the M12 lens from the autofocus module.

a. A lens tool is included with the lens toolkit accessory (ISAF-7000-TOOL). Place the lens tool directly on

the M12 lens, with the padded end of the tool pressed against the lens.

b. Holding the lens tool in place, remove the blue threaded lens nut on the underside of the autofocus

module.

CAUTION: Use light axial force on the lens tool when installing or removing the lens.

Installation

c. Remove the M12 lens from the autofocus module.

8. Install the new M12 lens.

a. An extra black lens nut is included with the lens toolkit accessory (ISAF-7000-TOOL). Thread this black

lens nut on the new M12 lens until snug.

b. Drop the new M12 lens into the module.

c. Quarter-turn the thread of the lens clockwise, to ensure the lens is seated in the lens carrier.

Installation

d. Once the lens is in the module, place the lens tool directly on the lens, with the padded end of the tool

pressed against the lens.

e. With the chamfer side of the blue lens nut facing the module, thread the blue lens nut on the lens and

finger-tighten until snug. The lens nut should be tight enough that it does not fall off due to vibration.

CAUTION: Use light axial force on the lens tool when installing or removing the lens.

Chamfer Side of Blue Lens Nut:

9. Install the autofocus module.

CAUTION: Do not hot-plug the autofocus module; verify the vision system is not receiving power when

connecting or disconnecting the autofocus module.

a. There are two alignment pins on the base of the autofocus module; seat the pins into the vision system

faceplate.

Installation

b. There are three captive screws in the autofocus module; partially thread the screws into the vision system

faceplate using a 1.5mm hex wrench.

c. Once threaded, torque the captive screws to 0.5 Nm (4.43 in-lb) using a torque screwdriver with a 1.5mm

hex torque bit capable of reaching 15mm into a 2.5mm diameter hole (for example, Wiha Tools 1.5mm Hex Metric Torque Blade [SKU 28545] used with the Adjustable Torque Handle [SKU 28550]).

10. Install the light housing.

CAUTION:

l Do not hot-plug the LED ring light; verify the vision system is not receiving power when connecting or

disconnecting the LEDring light.

l A connector protrudes from the underside of the light housing and can be damaged if placed on a

hard surface.

Note: If a different LEDcolor is required, refer to Replace the LED Ring Light (Optional) on page52.

a. Place the light housing with LEDring light on top of the spacer, with “TOP” oriented upward.

b. Verify seating of the gasket on the top of the spacer.

c. There are four captive screw access holes near the white circles on the LEDring light. Use a 2mm hex

wrench to torque the captive screws to 0.34 Nm (3 in-lb).

Installation

11. Install the light baffle.

Note: The following graphic includes an optional bandpass filter accessory installed to the light baffle. For more information, refer to In-Sight Lenses, Lights and Covers on page10.

a. Tilt the light baffle toward the light housing and maneuver the light baffle past the top of the LED ring light

structure.

b. Compress the light baffle and maneuver the bottom of the light baffle past the bottom of the LED ring light

structure until the light baffle snaps into place, with the keyed tabs sitting flush over each light housing captive screw access hole.

Installation

12. Install the cover.

a. Place the cover on the light housing.

b. Align the central clear region of the cover with the light baffle edges.

c. Insert the four M3 x 12mm screws and use a 2mm hex wrench to torque screws to 0.31 Nm (2.75 in-lb).

Installation

13. Restore power to the vision system.

Installation

Remove the Illumination Accessory PCB

If the illumination accessory (ISLM-7000-WHI) must be uninstalled from the vision system, complete the following steps to safely remove the PCB and avoid damage to the vision system.

CAUTION: Do not hot-plug the illumination accessory; verify the vision system is not receiving power when

connecting or disconnecting the illumination accessory. Failure to remove power during this procedure may result in damage to the vision system and/or the illumination accessory.

1. Remove power from the vision system.

2. Use a 2mm hex wrench to remove the four spacer screws. Remove the spacer.

3. The vision system faceplate includes two lift points on either side of the PCB. Position an insulated extractor tool (for example, Jonard Tools S-340 DIP/IC Extractor) under the edges of the PCB.

Installation

4. Once the extractor is engaged under the edges of the PCB, gently pull upward to disengage the PCB from the internal connector and remove the PCB.

5. Verify the removal process did not damage mating components.

Specifications

The following sections list general specifications for the vision system.

7600/7800 Series Vision System Specifications

Specifications 7600 7600C 7800 7800C 7801 7801C 7802 7802C

Minimum Firmware Requirement

Job/Program Memory 7.2GB non-volatile flash memory; unlimited storage via remote network device. Image Processing

Memory SD Card 1 Micro SD card slot with an 8GB SD card pre-installed for saving job and image files. The

Sensor Type 1/1.8 inchCMOS, global shutter Sensor Properties 800 x 600: 4.5mm diagonal, 4.5 x 4.5µm sq.

Maximum Image Resolution (pixels)

Electronic Shutter Speed

Acquisition Rapid reset, progressive scan, full-frame integration. Bit Depth 256 grey

Frames Per Second

(FPS)

In-Sight version

5.4.0

In-Sight version

5.5.0

In-Sight version

5.4.0

In-Sight version

5.5.0

In-Sight version

5.4.0

In-Sight version

5.5.0

In-Sight version

5.4.0

512MB SDRAM

vision system supports SD cards formatted with a FAT32 file system.

pixels

7.38mm diagonal, 4.5 x 4.5µm sq. pixels

1600 x 1200: 9mm diagonal, 4.5 x 4.5µm sq. pixels

640 x 480: 3.6mm diagonal, 4.5 x 4.5µm sq. pixels

800 x 600: 9mm diagonal, 4.5 x 4.5µm sq. pixels

800 x 600

640 x 480 800 x 600 (Low Light

1280 x 1024 1600 x 1200

Mode)

800 x 600: 14µs to 550ms 17µs to 750ms 1600 x 1200: 20µs to

940ms

640 x 480: 14µs to 520ms 800 x 600 (Low Light

Mode): 20µs to 940ms

levels (8 bits/pixel)

800 x 600: 165 FPS

640 x 480: 217FPS

24-bit color

800 x 600: 100 FPS

640 x 480: 135 FPS

256 grey levels (8 bits/pixel)

800 x 600: 165 FPS

640 x 480: 217 FPS

24-bit color

800 x 600: 100 FPS

640 x 480: 135 FPS

256 grey levels (8 bits/pixel)

24-bit color

256 grey levels (8 bits/pixel)

76 FPS 45 FPS 1600 x

1200: 53 FPS

800 x 600 (Low Light Mode): 53 FPS

In-Sight version

5.5.0

24-bit color

1600 x 1200: 33 FPS

800 x 600 (Low Light Mode): 45 FPS

The number of image sensor rows are configurable and can be set withinthe In-Sight Explorer software. Decreasing the number of rows will increase the number of frames per second acquired by the vision system. Refer to the AcquireImage topic in the In-Sight®Explorer Help file for more information.

The default resolutionis 800 x 600 pixels. The resolution can be configured as 640 x 480 pixelswithin the In-Sight Explorer software. Refer to the In-Sight®Explorer Help file for more information.

The default resolutionis 1600 x 1200 pixels.The resolution can be configured as 800 x600 (Low Light Mode) within the In-Sight Explorer software. When using800 x 600 (Low Light Mode), it providesincreased light sensitivityat a reduced resolution. Refer to the In- Sight®Explorer Help file for more information.

Maximum frames per second isjob-dependent, based on the minimum exposure for a full image frame capture using the dedicated acquisition trigger, and assumesthere is no user interface connection to the vision system.

Specifications

Specifications 7600 7600C 7800 7800C 7801 7801C 7802 7802C

Lens Type C-Mount or S-Mount/M12 Trigger 1 opto-isolated, acquisition trigger input. Discrete Inputs

l 3 general-purpose inputs when connected to the Breakout cable.

l 8 general-purpose inputs available when connected to the CIO-MICRO I/O Module via

the I/O Module cable.

l 7 general-purpose inputs available when connected to the CIO-1400 I/O Expansion

Module via the I/O Module cable.

Discrete Outputs

l 4 high-speed outputs when connected to the Breakout cable.

l 2 high-speed outputs, plus 8 general-purpose outputs available when connected to

the CIO-MICRO I/O Module via the I/O Module cable.

l 2 high-speed outputs, plus 6 general-purpose outputs available when connected to

the CIO-1400 I/O Expansion Module via the I/O Module cable.

Status LEDs SD Card Status, Pass/Fail LED and Indicator Ring, Network LED and Error LED. Internal LED Ring Light

White, Red, Blue or IR LED ring light used with the illumination accessory (ISLM-7000-xx).

l White LED color temperature: 4000 K

l Red LEDwavelength: 617 nm

l Blue LED wavelength: 455 nm

l IRLEDwavelength: 850 nm

Note:

l For color vision systems, the white LEDring light should be used.

l Refer to DataMan documentation for DataMan accessory specifications.

Autofocus - Number of

20,000

Focus Cycles Network

Communication 1588 Support

1 Ethernet port, 10/100/1000 BaseT with auto MDIX. IEEE 802.3 TCP/IP Protocol. Supports DHCP, static and link-local IP address configuration.

Timestamp Resolution: 8ns

Synchronization Accuracy Through Transparent Clock: 5μs Serial Communication RS-232C when connected to the Breakout cable3or a compatible I/O module. Power Consumption Power Output

24VDC ±10%, 1.5A maximum

24VDC @ 750mA maximum to external light.

Material Die-cast and extruded aluminum housing. Finish Painted. Mounting

Four M3 threaded mounting holes. 1/4-20, M6 and flathead mounting holes also available on

mounting bracket accessory (ISB-7000-7K). M4 mounting holes also available on mounting

bracket accessory (ISB-7000-5K).

When connectedto the Breakout cable, the vision system allows for bi-directionalhigh-speed outputs and general-purpose inputs for HS OUT 2 / IN 2 and HS OUT3 / IN 3. These lines are configured as outputs by default.

If hardware handshaking is required, an I/O module must be used.

Specifications

Specifications 7600 7600C 7800 7800C 7801 7801C 7802 7802C

Dimensions

Weight

Case Temperature

Storage Temperature -20°C to 80°C (-4°F to 176°F) Humidity < 80% non-condensing Protection IP67 with all cables properly attached (or the provided connector plug installed), the IP67-

Shock (Shipping and Storage)

Vibration (Shipping and Storage)

Regulations/Conformity CE, FCC, KCC, TÜV SÜD NRTL, EU RoHS, China RoHS

l 35.7mm (1.41in) x 60.5mm (2.38in) x 90.1mm (3.55in).

l 81.7mm (3.21in) x 60.5mm (2.38in) x 90.1mm (3.55in) with C-Mount cover accessory

(COV-7000-CMNT).

l 102.7mm (4.04in) x 60.5mm (2.38in) x 90.1mm (3.55in) with C-Mount cover accessory

(COV-7000-CMNT-EX).

l 77.5mm (3.05in) x 88.9mm (3.50in) x 97.2mm (3.83in) with Illumination accessory

(ISLM-7000-xx).

l Vision System with no accessories attached: 240 g (8.47 oz.)

l C-Mount cover accessory (COV-7000-CMNT): 35 g (1.23 oz.)

l C-Mount cover accessory (COV-7000-CMNT-EX): 43 g (1.52 oz.)

l Autofocus Module Accessory (ISAF-7000-8mm): 121.5 g (4.29 oz.)

l Illumination accessory (ISLM-7000-WHI): 153.5 g (5.41 oz.)

0°C to 50°C (32°F to 122°F).

rated cover properly installed and the Micro SD card cover fastened in place.

IEC 60068-2-27: 18 shocks (3 shocks in each polarity in each (X, Y, Z) axis) 80 Gs (800m/s2at

11ms, half-sinusoidal) with cables or cable plugs and a 150 gram or lighter lens attached.

IEC 60068-2-6: vibration test in each of the three main axis for 2 hours @ 10 Gs (10 to 500 Hz

at 100m/s2/ 15mm) with cables or cable plugs and a 150 gram or lighter lens attached.

Case temperature can be verifiedusing the EV GetSystemConfig(“Internal.Temperature”) Extended Native Mode command. When issued, it returns the vision system'sinternal temperature in degrees Celsius, whichwillbe about 3 to 5 degrees above the vision system case temperature. For more information, refer to the In- Sight®Explorer Help file. A thermal scanner can also be used to determine the vision system case temperature. Additional cooling measures are required ifthe casetemperature cannot be kept below 50°C. Examples of such measures include: extra heat sinking and/or air movement.

Lenses weighing more than 150 grams should be removed during shipment of this product or any machinery intowhich it isbuilt.

Specifications

7900/7901/7902 Vision System Specifications

Specifications 7900 7900C 7901 7901C 7902 7902C

Minimum Firmware Requirement

Job/Program Memory 7.2GB non-volatile flash memory; unlimited storage via remote network device. Image Processing

Memory SD Card 1 Micro SD card slot with an 8GB SD card pre-installed for saving job and image files. The

Sensor Type 1/1.8 inchCMOS, global shutter Sensor Properties 800 x 600: 4.5mm diagonal,

Maximum Image Resolution (pixels)

Electronic Shutter Speed

Acquisition Rapid reset, progressive scan, full-frame integration. Bit Depth 256 grey

Frames Per Second

(FPS)

Lens Type C-Mount or S-Mount/M12 Trigger 1 opto-isolated, acquisition trigger input.

In-Sight

version 5.5.0

In-Sight version 5.6.0 In-Sight

version 5.5.0

512MB SDRAM

vision system supports SD cards formatted with a FAT32 file system.

4.5 x 4.5µm sq. pixels

640 x 480: 3.6mm diagonal,

4.5 x 4.5µm sq. pixels

7.38mm diagonal, 4.5 x

4.5µm sq. pixels

1600 x 1200: 9mm diagonal,

4.5 x 4.5µm sq. pixels 800 x 600 (Low Light Mode):

9mm diagonal, 4.5 x 4.5µm sq. pixels

800 x 600

640 x 480 800 x 600 (Low Light Mode)

1280 x 1024 1600 x 1200

800 x 600: 14µs to 550ms 17µs to 750ms 1600 x 1200: 20µs to 940ms

640 x 480: 14µs to 520ms 800 x 600 (Low Light Mode):

20µs to 940ms

levels (8

bits/pixel)

800 x 600:

165 FPS

640 x 480:

217 FPS

24-bit color 256 grey

levels (8 bits/pixel)

800 x 600:

76 FPS 45 FPS 1600 x 1200:

100 FPS 640 x 480:

135 FPS

24-bit color 256 grey

levels (8 bits/pixel)

53 FPS 800 x 600

(Low Light Mode): 53 FPS

In-Sight version 5.6.0

24-bit color

1600 x 1200: 33 FPS

800 x 600 (Low Light Mode): 45 FPS

The default resolutionis 800 x 600 pixels. The resolution can be configured as 640 x 480 pixelswithin the In-Sight Explorer software. Refer to the In-Sight®Explorer Help file for more information.

Specifications

Specifications 7900 7900C 7901 7901C 7902 7902C

Discrete Inputs

l 3 general-purpose inputs when connected to the Breakout cable.

l 8 general-purpose inputs available when connected to the CIO-MICRO I/O Module via

the I/O Module cable.

l 7 general-purpose inputs available when connected to the CIO-1400 I/O Expansion

Module via the I/O Module cable.

Discrete Outputs

l 4 high-speed outputs when connected to the Breakout cable.

l 2 high-speed outputs, plus 8 general-purpose outputs available when connected to

the CIO-MICRO I/O Module via the I/O Module cable.

l 2 high-speed outputs, plus 6 general-purpose outputs available when connected to

the CIO-1400 I/O Expansion Module via the I/O Module cable.

Status LEDs SD Card Status, Pass/Fail LED and Indicator Ring, Network LED and Error LED. Internal LED Ring Light

White, Red, Blue or IR LED ring light used with the illumination accessory (ISLM-7000-xx).

l White LED color temperature: 4000 K

l Red LEDwavelength: 617 nm

l Blue LED wavelength: 455 nm

l IRLEDwavelength: 850 nm

Note:

l For color vision systems, the white LEDring light should be used.

l Refer to DataMan documentation for DataMan accessory specifications.

Autofocus Accessory -

20,000 Number of Focus Cycles

Network Communication

1588 Support

1 Ethernet port, 10/100/1000 BaseT with auto MDIX. IEEE 802.3 TCP/IP Protocol. Supports

DHCP, static and link-local IP address configuration.

Timestamp Resolution: 8ns

Synchronization Accuracy Through Transparent Clock: 5μs Serial Communication RS-232C when connected to the Breakout cable3or a compatible I/O module. Power Consumption 24VDC ±10%, 1.5A maximum Power Output 24VDC @ 750mA maximum to external light. Material Die-cast and extruded aluminum housing. Finish Painted. Mounting Four M3 threaded mounting holes. 1/4-20, M6 and flathead mounting holes also available on

mounting bracket accessory (ISB-7000-7K). M4 mounting holes also available on mounting

bracket accessory (ISB-7000-5K).

If hardware handshaking is required, an I/O module must be used.

Specifications

Specifications 7900 7900C 7901 7901C 7902 7902C

Dimensions

Weight

Case Temperature

Storage Temperature -20°C to 80°C (-4°F to 176°F) Humidity < 80% non-condensing Protection IP67 with all cables properly attached (or the provided connector plug installed), the IP67-

Shock (Shipping and Storage)

Vibration (Shipping and Storage)

Regulations/Conformity CE, FCC, KCC, TÜV SÜD NRTL, EU RoHS, China RoHS

l 35.7mm (1.41in) x 60.5mm (2.38in) x 90.1mm (3.55in).

l 81.7mm (3.21in) x 60.5mm (2.38in) x 90.1mm (3.55in) with C-Mount cover accessory

(COV-7000-CMNT).

l 102.7mm (4.04in) x 60.5mm (2.38in) x 90.1mm (3.55in) with C-Mount cover accessory

(COV-7000-CMNT-EX).

l 77.5mm (3.05in) x 88.9mm (3.50in) x 97.2mm (3.83in) with Illumination accessory

(ISLM-7000-xx).

l Vision System with no accessories attached: 240 g (8.47 oz.)

l C-Mount cover accessory (COV-7000-CMNT): 35 g (1.23 oz.)

l C-Mount cover accessory (COV-7000-CMNT-EX): 43 g (1.52 oz.)

l Autofocus Module Accessory (ISAF-7000-8mm): 121.5 g (4.29 oz.)

l Illumination accessory (ISLM-7000-WHI): 153.5 g (5.41 oz.)

0°C to 50°C (32°F to 122°F).

rated cover properly installed and the Micro SD card cover fastened in place.

IEC 60068-2-27: 18 shocks (3 shocks in each polarity in each (X, Y, Z) axis) 80 Gs (800m/s2at

11ms, half-sinusoidal) with cables or cable plugs and a 150 gram or lighter lens attached.

IEC 60068-2-6: vibration test in each of the three main axis for 2 hours @ 10 Gs (10 to 500 Hz

at 100m/s2/ 15mm) with cables or cable plugs and a 150 gram or lighter lens attached.

Lenses weighing more than 150 grams should be removed during shipment of this product or any machinery intowhich it isbuilt.

Specifications

7905 Vision System Specifications

Specifications 7905 7905C

Minimum Firmware Requirement

Job/Program Memory 7.2GB non-volatile flash memory; unlimited storage via remote network device. Image Processing Memory 512MB SDRAM SD Card 1 Micro SD card slot with an 8GB SD card pre-installed for saving job and image files. The

Sensor Type 2/3 inchCMOS, global shutter Sensor Properties 11.1mm diagonal, 3.45 x 3.45µm sq. pixels Maximum Image

Resolution (pixels)

Electronic Shutter Speed 21µs to 1000ms Acquisition Rapid reset, progressive scan, full-frame integration. Bit Depth 256 grey levels (8 bits/pixel) 24-bit color Frames Per Second (FPS)232 FPS 17 FPS Lens Type C-Mount Trigger 1 opto-isolated, acquisition trigger input. Discrete Inputs

In-Sight version 5.6.0

vision system supports SD cards formatted with a FAT32 file system.

2448 x 2048

l 3 general-purpose inputs when connected to the Breakout cable.

l 8 general-purpose inputs available when connected to the CIO-MICRO I/O Module

via the I/O Module cable.

l 7 general-purpose inputs available when connected to the CIO-1400 I/O

Expansion Module via the I/O Module cable.

Discrete Outputs

l 4 high-speed outputs when connected to the Breakout cable.

l 2 high-speed outputs, plus 8 general-purpose outputs available when connected

to the CIO-MICRO I/O Module via the I/O Module cable.

l 2 high-speed outputs, plus 6 general-purpose outputs available when connected

to the CIO-1400 I/O Expansion Module via the I/O Module cable.

Status LEDs SD Card Status, Pass/Fail LED and Indicator Ring, Network LED and Error LED. Internal LED Ring Light

White, Red, Blue or IR LED ring light used with the illumination accessory (ISLM-7000-xx).

l White LED color temperature: 4000 K

l Red LEDwavelength: 617 nm

l Blue LED wavelength: 455 nm

l IRLEDwavelength: 850 nm

Specifications

Specifications 7905 7905C

Autofocus Accessory Number of Focus Cycles

Network Communication 1 Ethernet port, 10/100/1000 BaseT with auto MDIX. IEEE 802.3 TCP/IP Protocol.

1588 Support

Serial Communication RS-232C when connected to the Breakout cable1or a compatible I/O module. Power Consumption 24VDC ±10%, 1.5A maximum Power Output 24VDC @ 750mA maximum to external light. Material Die-cast and extruded aluminum housing. Finish Painted. Mounting Four M3 threaded mounting holes. 1/4-20, M6 and flathead mounting holes also available

Dimensions

Not supported.

Supports DHCP, static and link-local IP address configuration. Timestamp Resolution: 8ns

Synchronization Accuracy Through Transparent Clock: 5μs

on mounting bracket accessory (ISB-7000-7K). M4 mounting holes also available on mounting bracket accessory (ISB-7000-5K).

l 49.4mm (1.94in) x 60.5mm (2.38in) x 90.1mm (3.55in).

l 95.3mm (3.21in) x 60.5mm (2.38in) x 90.1mm (3.55in) with C-Mount cover

accessory (COV-7000-CMNT).

l 116.3mm (4.58in) x 60.5mm (2.38in) x 90.1mm (3.55in) with C-Mount cover

accessory (COV-7000-CMNT-EX).

l 131.7 (5.19in) x 68.0 (2.68in) x 90.1mm (3.55in) with C-Mount cover accessory

(COV-7000-CMNT-LG).

l 161.7 (6.37in) x 68.0 (2.68in) x 90.1mm (3.55in) with C-Mount cover accessory

(COV-7000-CMNT-LG-EX).

l 91.1mm (3.59in) x 88.9mm (3.50in) x 97.2mm (3.83in) with illumination accessory

(ISLM-7000-xx).

Weight

Case Temperature

l Vision System with no accessories attached: 300 g (10.58 oz.)

l C-Mount cover accessory (COV-7000-CMNT): 35 g (1.23 oz.)

l C-Mount cover accessory (COV-7000-CMNT-EX): 43 g (1.52 oz.)

l C-Mount cover accessory(COV-7000-CMNT-LG): 75.9 g (2.68 oz.)

l Autofocus Module Accessory (ISAF-7000-8mm): 121.5 g (4.29 oz.)

l Illumination accessory (ISLM-7000-WHI): 153.5 g (5.41 oz.)

0°C to 50°C (32°F to 122°F). Storage Temperature -20°C to 80°C (-4°F to 176°F) Humidity < 80% non-condensing Protection IP67 with all cables properly attached (or the provided connector plug installed), the IP67-

rated cover properly installed and the Micro SD card cover fastened in place.

If hardware handshaking is required, an I/O module must be used.

Specifications 7905 7905C

Shock (Shipping and Storage)

IEC 60068-2-27: 18 shocks (3 shocks in each polarity in each (X, Y, Z) axis) 80 Gs

(800m/s2at 11ms, half-sinusoidal) with cables or cable plugs and a 150 gram or lighter

lens attached. Vibration (Shipping and

Storage)

IEC 60068-2-6: vibration test in each of the three main axis for 2 hours @ 10 Gs (10 to 500

Hz at 100m/s2/ 15mm) with cables or cable plugs and a 150 gram or lighter lens attached. Regulations/Conformity CE, FCC, KCC, TÜV SÜD NRTL, EU RoHS, China RoHS

Specifications

Lenses weighing more than 150 grams should be removed during shipment of this product or any machinery intowhich it isbuilt.

Specifications

Acquisition Trigger Input

The vision system features one acquisition trigger input, which is optically isolated. The acquisition trigger input can be configured to trigger from either an NPN (current sinking) or PNP (current sourcing) device.

Specification Description

TYP

Delay

l To trigger from an NPN type photoelectric sensor or PLC output, connect COMMON IN to +24VDC and connect

TRIGGER to the output of the photoelectric sensor. When the output turns ON, it pulls TRIGGER down to 0VDC, turning the opto-coupler ON. For more information, refer to Breakout Cable on page83.

l To trigger from a PNP photoelectric sensor or PLC output, connect TRIGGER to the output of the photoelectric

sensor and connect COMMON IN to 0VDC. When the output turns ON, it pulls TRIGGER up to +24VDC, turning the opto-coupler ON. For more information, refer to Breakout Cable on page83.

±15 — ±28 V 0 — ±5 V @ 12 VDC, 2.0 mA @ 24 VDC, 4.2 mA 190µs maximum latency between leading edge of trigger and start of acquisition.

a minimum of 1ms wide.

Input pulse should be

Specifications

General-Purpose Inputs

The vision system features three1built-in general-purpose inputs, which are optically isolated. The inputs can be configured as either NPN (current sinking) or PNP (current sourcing) lines.

Specification Description

TYP

Delay 1.11ms maximum latency between leading edge of trigger and start of acquisition. Input pulse should be

l For NPN lines, connect COMMONIN to +24VDC and connect IN 1 to the output of the photoelectric sensor or

PLC. When the output turns ON, it pulls IN 1 down to 0VDC, turning the opto-coupler ON.

l For PNP lines, connect IN 1 to the output of the detector and connect COMMONIN to 0VDC. When the output

turns ON, it pulls IN 1 up to +24VDC, turning the opto-coupler ON.

±15 — ±28 V 0 — ±5 V @ 12 VDC, 2.0 mA @ 24 VDC, 4.2 mA

minimum of 1ms wide.

Specifications

High-Speed Outputs

The vision system features four1built-in, high-speed outputs, which are optically isolated. The high-speed outputs can be used as either NPN (current sinking) or PNP (current sourcing) lines.

Specification Description

Voltage 26.4VDC maximum through external load Current 50mA maximum sink current

OFF state leakage current 100µA External load resistance 240 Ohms to 10K Ohms Each line rated at a maximum 50mA, protected against over-current, short circuits and transients from

switching inductive loads. High current inductive loads require an external protection diode.

Delay

For NPN lines, the external load should be connected between the output and the positive supply voltage (<26.4VDC). The output pulls down to less than 3VDC when ON, which causes current to flow through the load. When the output is OFF, no current flows through the load.

10μs (maximum due to opto-isolators turning ON).

For PNP lines, the external load should be connected between the output and the negative supply voltage (0VDC). When connected to a 24VDC power supply, the output pulls up greater than 21VDC when ON, and current flows through the load. When the output is OFF, no current flows through the load.

Delay when opto-isolators turn OFF depends on the load to which the output is connected. With a 240 Ohm load, the maximum delay will be 200μs.

Specifications

High-Speed Output Wiring

To connect to an NPN-compatible PLC input, connect one of the vision system's high-speed outputs directly to the PLC input. When enabled, the output pulls the PLC input down to less than 3VDC.

To connect to a PNP-compatible PLC input, connect one of the vision system's high-speed outputs directly to the PLC input. When enabled, the output pulls the PLC input up to greater than 21VDC.

To connect the high-speed outputs to a relay, LED or similar load, connect the negative side of the load to the output and the positive side to +24VDC. When the output switches on, the negative side of the load is pulled down to less than 3VDC, and 24VDC appears across the load. Use a protection diode for a large inductive load, with the anode connected to the output and the cathode connected to +24VDC.

Specifications

External Light Connector

The vision system's LIGHTconnector is used to connect the External Light cable to an external lighting device, providing power and strobe control. The External Light cable can be connected to either a continuous or strobed lighting device. Before using an external lighting device, you must configure the light settings within In-Sight Explorer. For more information, refer to the Light Settings topic in the In-Sight®Explorer Help file.

Pin# Signal Name Wire Color

1 +24VDC Brown 2 Intensity Control 3 GND Blue 4 Strobe Black 5 Chassis Not Connected

White

Note:

l Cables are sold separately.

l Current load: 750 mA maximum. Only the +24VDC pin is capable of sourcing 750mA.

l Intensity Control is an analog signal that ranges from 0 to +10VDC, and is configurable within In-Sight

Explorer. It is a control signal only, and must not be used to power an external device. Power should be sourced from +24VDC and GND.

The External Light cable CCB-M12LTF-xxdoes not support intensity control.If intensity control isrequired, use External Light cableswith the following product IDs: IVSL-5PM12-J300, IVSL-5PM12-J500, IVSL-5PM12-J1000 and IVSL-5PM12-J2000.

Ethernet Cable

The Ethernet cable provides Ethernet connectivity to the vision system.

P1 Pin Number Wire Color Signal Name P2 Pin Number

1 White/Orange TxRx A + 1 2 Orange TxRx A - 2 3 White/Green TxRx B + 3 4 Blue TxRx C + 8 5 White/Blue TxRx C - 7 6 Green TxRx B - 4 7 White/Brown TxRx D + 5 8 Brown TxRx D - 6

Specifications

CAUTION: The Ethernet cable shield must be grounded at the far end. Whatever this cable is plugged into

Note:

l Cables are sold separately.

l The wiring for this cable follows standard industrial Ethernet M12 specifications. This differs from the 568B

standard.

Specifications

Breakout Cable

The Breakout cable provides connections to an external power supply, the acquisition trigger input, general-purpose inputs, high-speed outputs, and RS-232 serial communications. The Breakout cable is not terminated.

Pin# Signal Name

1 IN 2 / HS OUT 2 Yellow 2 RS-232 TRANSMIT 3 RS-232 RECEIVE

White/Yellow

Brown 4 IN 3 / HS OUT 3 White/Brown 5 IN 1 Violet 6 COMMON IN White/Violet 7 +24VDC Red 8 GND Black 9 COMMON OUT Green 10 TRIGGER Orange 11 HS OUT 0 Blue 12 HS OUT 1 Grey

Note:

l Cables are sold separately.

l Exposed wires can be cut short or wire ends trimmed, and the wires tied back using a tie made of non-

conductive material. Keep all bare wires separated from the +24VDC wire.

l I/O wiring or adjustments to I/O devices should be performed when the vision system is not receiving power.

Wire Color

If hardware handshaking is required, an I/O module must be used.

Specifications

I/O Module Cable

The I/O Module cable connects the vision system directly to a compatible I/O module via the DB15 connector. When the I/O module is used, all power and communication lines used by the vision system are connected using the I/O Module cable.

P1 Pin# Signal Name Wire Color Signal Name P2 Pin#

1 IN 2 / HS OUT 2 Yellow Not Used Not Used

2 RS-232 TRANSMIT White/Yellow RS-232 RECEIVE 7 3 RS-232 RECEIVE Brown RS-232 TRANSMIT 6 4 IN 3 / HS OUT 3 White/Brown Not Used Not Used 5 IN 1 Violet Not Used Not Used 6 COMMON IN White/Violet TRIGGER- 3 7 +24VDC Red +24VDC 1 8 GND Black -24VDC 8 9 COMMON OUT Green -24VDC 8 10 TRIGGER Orange TRIGGER+ 2 11 HS OUT 0 Blue HS OUT 0 4 12 HS OUT 1 Grey HS OUT 1 5

Note: Cables are sold separately.

Dimensions

The following sections list dimensions of the vision system and optional accessories.

7600/7800 Series, 7900/7901/7902 Vision System

Note:

l All dimensions are in millimeters [inches] and are for reference purposes only.

l All specifications are for reference purpose only and may be changed without notice.

Specifications

7600/7800 Series, 7900/7901/7902 Vision System with Cover (COV-7000-CMNT)

Note:

l All dimensions are in millimeters [inches] and are for reference purposes only.

l All specifications are for reference purpose only and may be changed without notice.

Specifications

7600/7800 Series, 7900/7901/7902 Vision System with Cover (COV-7000-CMNT-EX)

Note:

l All dimensions are in millimeters [inches] and are for reference purposes only.

l All specifications are for reference purpose only and may be changed without notice.

Specifications

7600/7800 Series, 7900/7901/7902 Vision System with Illumination (ISLM-7000-xx)

Note:

l All dimensions are in millimeters [inches] and are for reference purposes only.

l All specifications are for reference purpose only and may be changed without notice.

7905 Vision System

Note:

l All dimensions are in millimeters [inches] and are for reference purposes only.

l All specifications are for reference purpose only and may be changed without notice.

Specifications

7905 Vision System with Cover (COV-7000-CMNT)

Note:

l All dimensions are in millimeters [inches] and are for reference purposes only.

l All specifications are for reference purpose only and may be changed without notice.

Specifications

7905 Vision System with Cover (COV-7000-CMNT-EX)

Note:

l All dimensions are in millimeters [inches] and are for reference purposes only.

l All specifications are for reference purpose only and may be changed without notice.

Specifications

7905 Vision System with Cover (COV-7000-CMNT-LG)

Note:

l All dimensions are in millimeters [inches] and are for reference purposes only.

l All specifications are for reference purpose only and may be changed without notice.

Specifications

7905 Vision System with Illumination (ISLM-7000-xx)

Note:

l All dimensions are in millimeters [inches] and are for reference purposes only.

l All specifications are for reference purpose only and may be changed without notice.

Specifications

Mounting Bracket (ISB-7000-7K)

Note:

l All dimensions are in millimeters [inches] and are for reference purposes only.

l All specifications are for reference purpose only and may be changed without notice.

Specifications

Mounting Bracket (ISB-7000-5K)

Note:

l All dimensions are in millimeters [inches] and are for reference purposes only.

l All specifications are for reference purpose only and may be changed without notice.

Specifications

C-Mount Lens Clearance Dimensions

Note:

l When using a C-Mount lens, the following restrictions apply. Refer to C-Mount Lens Clearance Dimensions

on page96 for more information.

l Maximum thread length is 5.25mm.

l At infinity focus, the back focal length of the lens cannot be greater than 6.5mm in length unless the

back of the lens is smaller than 14.75mm diameter. If the back focal length is exceeded, a spacer must be installed between the vision system and lens.

l All dimensions are in millimeters [inches] and are for reference purposes only.

l All specifications are for reference purpose only and may be changed without notice.

Specifications

Cleaning/Maintenance

Clean the Housing

To clean the outside of the vision system housing, use a small amount of mild detergent cleaner or isopropyl alcohol on a cleaning cloth. Do not pour the cleaner directly onto the vision system housing.

CAUTION: Do not attempt to clean any In-Sight product with harsh or corrosive solvents, including lye, methyl ethyl

ketone (MEK) or gasoline.

Clean the Image Sensor Window

To remove dust from the outside of the image sensor window, use a pressurized air duster. The air must be free of oil, moisture or other contaminants that could remain on the glass and possibly degrade the image. Do not touch the glass window. If oil/smudges still remain, clean the window with a cotton bud using alcohol (ethyl, methyl or isopropyl). Do not pour the alcohol directly on the window.

Clean the Cover

To remove dust from the lens cover, use a pressurized air duster. The air must be free of oil, moisture or other contaminants that could remain on the lens cover. To clean the plastic window of the lens cover, use a small amount of isopropyl alcohol on a cleaning cloth. Do not scratch the plastic window. Do not pour the alcohol directly on the plastic window.

Cognex In-Sight 7801C, In-Sight 7900, In-Sight 7802, In-Sight 7802C, In-Sight 7900C Reference Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Legal Notices

Regulations/Conformity

China RoHS

For European Community Users

Precautions

Table of Contents

Symbols

Introduction

Support

Standard Components

Accessories

In-Sight Lenses, Lights and Covers

DataMan Lenses, Lights and Covers

External Lights

Cables

Mounting Brackets

I/O Modules

Connectors and Indicators

Installation

Install the Lens, Lighting and Cover

Install the C-Mount Lens and Cover (COV-7000-CMNT-LG)

Install the C-Mount Lens and Illumination

Install the Autofocus Lens and Illumination

Install the S-Mount/M12 Manual Focus Lens

Mount the Vision System

Install the Mounting Bracket (ISB-7000-7K)

Install the Mounting Bracket (ISB-7000-5K)

Working Distance and Field of View (S-Mount/M12 Lenses)

Connect the External Light Cable (Optional)

Connect the Ethernet Cable

Connect the Breakout Cable

Connect the CIO-MICRO I/O Module (Optional)

Connect the CIO-1400 I/O Expansion Module (Optional)

Replace the SD Card (Optional)

Replace the LED Ring Light (Optional)

Replace the M12 Autofocus Lens (Optional)

Remove the Illumination Accessory PCB

Specifications

7600/7800 Series Vision System Specifications

7900/7901/7902 Vision System Specifications

7905 Vision System Specifications

Acquisition Trigger Input

General-Purpose Inputs

High-Speed Outputs

High-Speed Output Wiring

External Light Connector

Ethernet Cable

Breakout Cable

I/O Module Cable

Dimensions

7600/7800 Series, 7900/7901/7902 Vision System

7905 Vision System

7905 Vision System with Cover (COV-7000-CMNT-LG)

Mounting Bracket (ISB-7000-7K)

Mounting Bracket (ISB-7000-5K)

C-Mount Lens Clearance Dimensions

Cleaning/Maintenance

Clean the Housing

Clean the Image Sensor Window

Clean the Cover