Cognex In-Sight 7800, In-Sight 7600 Reference Manual

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In-Sight

7600/7800 Series

Vision System

Reference Guide

02/28/2017 Version: 5.4.0.202

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Legal Notices

The software described in this document is furnished under license, and may be used or copied only in accordance with the terms of such license and with the inclusion of the copyright notice shown on this page. Neither the software, this document, nor any copies thereof may be provided to, or otherwise made available to, anyone other than the licensee. Title to, and ownership of, this software remains with Cognex Corporation or its licensor. Cognex Corporation assumes no responsibility for the use or reliability of its software on equipment that is not supplied by Cognex Corporation. Cognex Corporation makes no warranties, either express or implied, regarding the described software, its merchantability, non-infringement or its fitness for any particular purpose.

The information in this document is subject to change without notice and should not be construed as a commitment by Cognex Corporation. Cognex Corporation is not responsible for any errors that may be present in either this document or the associated software.

Companies, names, and data used in examples herein are fictitious unless otherwise noted. No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, nor transferred to any other media or language without the written permission of Cognex Corporation.

Portions of the hardware and software provided by Cognex may be covered by one or more U.S. and foreign patents, as well as pending U.S. and foreign patents listed on the Cognex web site at: http://www.cognex.com/patents.

The following are registered trademarks of Cognex Corporation:

Cognex, 2DMAX, Advantage, AlignPlus, Assemblyplus, CheckitwithChecker, Checker, CognexVisionforIndustry, CognexVSOC, CVL, DataMan, DisplayInspect, DVT, EasyBuilder, Hotbars, IDMax, In-Sight, LaserKiller, MVS-8000, OmniView, PatFind, PatFlex, PatInspect, PatMax, PatQuick, SensorView, SmartView, SmartAdvisor, SmartLearn, UltraLight, VisionSolutions, VisionPro, VisionView

The following are trademarks of Cognex Corporation:

The Cognex logo, 1DMax, 3D-Locate, 3DMax, BGAII, CheckPoint, CognexVSoC, CVC-1000, FFD, iLearn, In-Sight (design insignia with cross-hairs), In-Sight2000, InspectEdge, Inspection Designer, MVS, NotchMax, OCRMax, PatMaxRedLine, ProofRead, SmartSync, ProfilePlus, SmartDisplay, SmartSystem, SMD4, VisiFlex, Xpand

Other product and company trademarks identified herein are the trademarks of their respective owners.

Legal Notices

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Regulations/Conformity

Note: For the most up-to-date CE declaration and regulatory conformity information, please refer to the Cognex

online support site: http://www.cognex.com/Support.

Safety and Regulatory

Manufacturer

Cognex Corporation One Vision Drive Natick, MA 01760 USA

In-Sight 7600: Regulatory Model 1AAB In-Sight 7800: Regulatory Model 1AAB In-Sight 7801: Regulatory Model 1AAB In-Sight 7802: Regulatory Model 1AAB

FCC

FCC Part 15, Class A This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference; and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense.

KCC In-Sight 7600: Regulatory Model 1AAB: MSIP-REM-CGX-1AAB

In-Sight 7800: Regulatory Model 1AAB: MSIP-REM-CGX-1AAB In-Sight 7801: Regulatory Model 1AAB: MSIP-REM-CGX-1AAB

In-Sight 7802: Regulatory Model 1AAB: MSIP-REM-CGX-1AAB NRTL TÜV SÜD AM SCC/NRTL OSHA Scheme for UL/CAN 61010-1. CB TÜV SÜD AM, IEC/EN 61010-1. CB report available upon request. EU RoHS Compliant to the latest applicable Directive.

Regulations/Conformity

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China RoHS

Hazardous Substances 有害物质

Part Name

部件名称

Lead (Pb)铅Mercury (Hg)汞Cadmium

(Cd)

镉

Hexavalent Chromium (Cr (VI))

六价铬

Polybrominated biphenyls (PBB)

多溴联苯

Polybrominated diphenyl ethers (PBDE)

多溴二苯醚

Regulatory Model 1AAB

X O O O O O

This table is prepared in accordance with the provisions of SJ/T 11364. 这个标签是根据SJ / T 11364 的规定准备的。

O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit requirement of GB / T26572 - 2011. 表示本部件所有均质材料中含有的有害物质低于GB / T26572 - 2011 的限量要求。

X: Indicates that said hazardous substance contained in at least one of the homogeneous materials used for this part is above the limit requirement of GB / T26572 - 2011. 表示用于本部件的至少一种均质材料中所含的危害物质超过GB / T26572 - 2011 的限制要求。

For European Community Users

Cognex complies with Directive 2012/19/EU OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 4 July 2012 on waste electrical and electronic equipment (WEEE).

This product has required the extraction and use of natural resources for its production. It may contain hazardous substances that could impact health and the environment, if not properly disposed.

In order to avoid the dissemination of those substances in our environment and to diminish the pressure on the natural resources, we encourage you to use the appropriate take-back systems for product disposal. Those systems will reuse or recycle most of the materials of the product you are disposing in a sound way.

The crossed out wheeled bin symbol informs you that the product should not be disposed of along with municipal

waste and invites you to use the appropriate separate take-back systems for product disposal.

If you need more information on the collection, reuse, and recycling systems, please contact your local or regional waste administration.

You may also contact your supplier for more information on the environmental performance of this product.

Regulations/Conformity

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Precautions

Observe these precautions when installing the Cognex product, to reduce the risk of injury or equipment damage:

l The vision system is intended to be supplied by a UL or NRTL listed power supply with a 24VDC output rated for

at least 2A continuous and a maximum short circuit current rating of less than 8A and a maximum power rating of less than 100VA and marked Class 2 or Limited Power Source (LPS). Any other voltage creates a risk of fire or shock and can damage the components. Applicable national and local wiring standards and rules must be followed.

l To reduce the risk of damage or malfunction due to over-voltage, line noise, electrostatic discharge (ESD), power

surges, or other irregularities in the power supply, route all cables and wires away from high-voltage power sources.

l Do not install Cognex products where they are directly exposed to environmental hazards such as excessive

heat, dust, moisture, humidity, impact, vibration, corrosive substances, flammable substances, or static electricity.

l Do not expose the image sensor to laser light; image sensors can be damaged by direct, or reflected, laser light.

If your application requires the use of laser light that may strike the image sensor, a lens filter at the corresponding laser's wavelength is recommended. Contact your local integrator or application engineer for suggestions.

l Changes or modifications not expressly approved by the party responsible for regulatory compliance could void

the user’s authority to operate the equipment.

l Service loops should be included with all cable connections.

l Cable shielding can be degraded or cables can be damaged or wear out more quickly if a service loop or bend

radius is tighter than 10X the cable diameter. The bend radius must begin at least six inches from the connector.

l Class A Equipment (broadcasting and communication equipment for office work): Seller and user shall be

notified that this equipment is suitable for electromagnetic equipment for office work (Class A) and can be used outside the home.

l This device should be used in accordance with the instructions in this manual.

l All specifications are for reference purpose only and may be changed without notice.

Precautions

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Table of Contents

Legal Notices 2

Regulations/Conformity 3

China RoHS 4 For European Community Users 4

Precautions 5

Table of Contents 6

Symbols 8

Introduction 9

Support 9 Standard Components 9 Accessories 10

In-Sight Lenses, Lens Covers andLights 10 DataMan Lenses, Lens Covers and Lights 15 External Lights 17 Cables 18 Mounting Brackets 19 I/O Modules 19

Connectors and Indicators 20

Installation 21

Install the Lens and Lighting 21

Install the C-Mount Lens and Lens Cover Accessory 21 Install the C-Mount Lens and Illumination Accessory 23 Install the Autofocus Accessory and Illumination Accessory 28 Install the In-Sight S-Mount/M12 Manual Focus Lens 33

Mount the Vision System 35

Install the Mounting Bracket (ISB-7000-7K) 36

Install the Mounting Bracket (ISB-7000-5K) 37 Working Distance and Field of View (S-Mount/M12 Lenses) 38 Connect the External Light Cable (Optional) 40 Connect the Ethernet Cable 40 Connect the Breakout Cable 41 Connect the CIO-MICRO I/O Module (Optional) 42 Connect the CIO-1400 I/O Expansion Module (Optional) 45 Replace the SD Card (Optional) 47 Replace the LED Ring Light (Optional) 48 Replace the M12 Autofocus Lens (Optional) 52 Remove the IlluminationAccessory PCB 58

Specifications 60

Vision System Specifications 60 Acquisition Trigger 63 General-Purpose Inputs 64 High-Speed Outputs 65

High-Speed Output Wiring 66 External Light Cable 67

Table of Contents

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Ethernet Cable 68 Breakout Cable 69 I/O Module Cable 70 Vision System Dimensions 71

Vision System Dimensions (with Standard Lens Cover) 72

Vision System Dimensions (with Extended Lens Cover) 73

Vision System Dimensions (with Illumination and Lens Cover) 74

Mounting Bracket Dimensions (ISB-7000-7K) 75

Mounting Bracket Dimensions (ISB-7000-5K) 76

Vision System C-Mount Lens Clearance Dimensions 77

Cleaning/Maintenance 78

Clean the Vision System Housing 78 Clean the Vision System Image Sensor Window 78

Table of Contents

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Symbols

The following symbols indicate safety precautions and supplemental information.

WARNING: This symbol indicates the presence of a hazard that could result in death, serious personal injury or

electrical shock.

CAUTION: This symbol indicates the presence of a hazard that could result in property damage.

Note: Notes provide supplemental information about a subject.

Tip: Tips provide helpful suggestions and shortcuts that may not otherwise be apparent.

Symbols

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Introduction

The In-Sight®vision system is a compact, network-ready, stand-alone machine vision system used for automated inspection, measurement, identification and robot guidance applications on the factory floor. All models can be easily configured remotely over a network using an intuitive user interface.

Support

Many information resources are available to assist you in using the vision system:

l The In-Sight

Explorer Help and EasyBuilder Help files, provided with In-Sight Explorer software.

l On-demand training: http://www.cognex.com/on-demand-training.aspx.

l The In-Sight online support site: http://www.cognex.com/Support/InSight.

Standard Components

Note:

l Cables are sold separately.

l If any of the standard components appear to be missing or damaged, immediately contact your Cognex

Authorized Service Provider (ASP) or Cognex Technical Support.

Component Description

Vision System Provides image acquisition, vision processing, job storage, Ethernet connectivity and discrete I/O. The

vision system has an SD card pre-installed.

Introduction

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Accessories

The following components can be purchased separately. For a complete list of options and accessories, contact your local Cognex sales representative.

In-Sight Lenses, Lens Covers and Lights

C-Mount Accessories

Note:

l The following C-Mount lenses are supported with the vision system. If a different lens is used, the following

restrictions apply. Refer to Vision System C-Mount Lens Clearance Dimensions on page77 for more information.

l Maximum thread length is 5.25 mm.

l At infinity focus, the back focal length of the lens cannot be greater than 6.5 mm in length unless the

back of the lens is smaller than 14.75 mm diameter.

Standard and Extended C-Mount Lenses and Lens Covers

Note:

l The following C-Mount lenses are supported with the vision system when using the standard lens cover

(COV-7000-CMNT) or extended lens cover (COV-7000-CMNT-EX) accessories. If a different lens is used, the following restrictions apply:

l If using the standard lens cover accessory (COV-7000-CMNT), the maximum lens length is 41mm

with a bandpass filter, the maximum lens body diameter is 36.5mm and the maximum diameter including locking screws is 47mm.

l If using the extended lens cover accessory (COV-7000-CMNT-EX), the maximum lens length is

62mm with a bandpass filter, the maximum lens body diameter is 36.5mm and the maximum diameter including locking screws is 46.5mm.

CAUTION: If installing a standard or extended C-Mount lens, the illumination accessory (ISLM-7000-WHI) PCB

should not be installed to the vision system. Refer to Remove the Illumination Accessory PCB on page58 for steps to safely remove the PCB and avoid damage to the vision system.

16mm F11 fixed aperture lens (LEC-CFF16-F11) 16mm F16 fixed aperture lens (LEC-CFF16-F16) 25mm F11 fixed aperture lens (LEC-CFF25-F11) 25mm F16 fixed aperture lens (LEC-CFF25-F16) 35mm F11 fixed aperture lens (LEC-CFF35-F11) 35mm F16 fixed aperture lens (LEC-CFF35-F16)

50mm F2-F22 aperture lens (LEC-59873)

Note: The extended lens cover accessory (COV-7000-CMNT-EX) is required for the 50mm lens.

Introduction

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9mm F1.4 aperture lens (LFC-9F1B)

12.5mm F1.4 aperture lens (LFC-12.5F) 16mm F1.4 aperture lens (LFC-16F1) 25mm F1.4 aperture lens (LFC-25F1) 35mm F1.6 aperture lens (LFC-35F1)

50mm F1.4 aperture lens (LFC-50F1)

Note: The extended lens cover accessory (COV-7000-CMNT-EX) is required for the 50mm lens.

Standard lens cover and lens cover adapter (COV-7000-CMNT)

Extended lens cover and lens cover adapter (COV-7000-CMNT-EX)

Introduction

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Illumination Accessory C-Mount Lenses, Lens Covers and Lights

CAUTION: The following C-Mount lenses are supported with the illumination accessory (ISLM-7000-WHI). If using

a different C-Mount lens with the illumination accessory, it must be 29.5mm in diameter or smaller. Maximum lens length is 38.5mm without a bandpass filter and 36mm with a bandpass filter. Larger lenses will irretrievably damage the vision system.

9mm F1.4 aperture lens (LFC-9F1B)

12.5mm F1.4 aperture lens (LFC-12.5F) 16mm F1.4 aperture lens (LFC-16F1) 25mm F1.4 aperture lens (LFC-25F1) 35mm F1.6 aperture lens (LFC-35F1)

50mm F1.4 aperture lens (LFC-50F1) Illumination with white LED ring light, lens cover and hex wrench (ISLM-7000-WHI)

Clear illumination lens cover (COV-7000-CLR)

Polarized lens cover (COV-7000-PL-FULL)

Note: When installing the lens cover, pull the red tab to remove the protective film.

Red LEDring light (ISL-7000-RD), used with the illumination accessory (ISLM-7000-WHI)

IR LED ring light (ISL-7000-IR), used with the illumination accessory (ISLM-7000-WHI)

Blue LED ring light (ISL-7000-BL), used with the illumination accessory (ISLM-7000-WHI).

White LED ring light (ISL-7000-WHI), used with the illumination accessory (ISLM-7000-WHI)

Red bandpass filter (ISF-7000-RDBP605), used with the illumination accessory (ISLM-7000WHI)

IR bandpass filter (ISF-7000-IRBP815), used with the illumination accessory (ISLM-7000-WHI) Blue bandpass filter (ISF-7000-BLBP435), used with the illumination accessory (ISLM-7000-

WHI)

Introduction

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S-Mount/M12 Autofocus Accessories

Autofocus module with 8mm lens (ISAF-7000-8mm)

6mm M12 lens (LM12-06-01) 8mm M12 lens (LM12-08-01-F2.2) 12mm M12 lens (LM12-12-01-F2.3) 16mm M12 lens (LM12-16-01)

25mm M12 lens (LM12-25-01) Illumination with white LED ring light, lens cover and hex wrench (ISLM-7000-WHI)

Clear illumination lens cover (COV-7000-CLR)

Polarized lens cover (COV-7000-PL-FULL)

Note: When installing the lens cover, pull the red tab to remove the protective film.

Red LEDring light (ISL-7000-RD), used with the illumination accessory (ISLM-7000-WHI)

IR LED ring light (ISL-7000-IR), used with the illumination accessory (ISLM-7000-WHI)

Blue LED ring light (ISL-7000-BL), used with the illumination accessory (ISLM-7000-WHI).

White LED ring light (ISL-7000-WHI), used with the illumination accessory (ISLM-7000-WHI)

Red bandpass filter (ISF-7000-RDBP605), used with the illumination accessory (ISLM-7000WHI)

IR bandpass filter (ISF-7000-IRBP815), used with the illumination accessory (ISLM-7000-WHI) Blue bandpass filter (ISF-7000-BLBP435), used with the illumination accessory (ISLM-7000-

WHI)

Introduction

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S-Mount/M12 Manual Focus Accessories

Note:

l The DataMan clear lens cover accessory (DM300-CLCOV) is supported with In-Sight S-Mount/M12 manual

focus lenses and provides IP65 rating. For more information, refer to DataMan Lenses, Lens Covers and

Lights on page15.

l The following S-Mount/M12 lenses are supported with the vision system. If a different lens is used, the

following restrictions apply:

l At infinity focus, the back focal length must be greater than 5.5mm.

l Close up, the back focal length of the lens cannot be greater than 13mm.

6mm M12 lens (LM12-06-01) 8mm M12 lens (LM12-08-01-F2.2) 12mm M12 lens (LM12-12-01-F2.3) 16mm M12 lens (LM12-16-01)

25mm M12 lens (LM12-25-01) S-Mount/M12 adapter, lens locking cone and installation tool (ISLN-7000-SMNT)

Note: The S-Mount accessory kit (ISLN-7000-SMNT) is required when installing InSight S-Mount/M12 manual focus lenses.

Introduction

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DataMan Lenses, Lens Covers and Lights

The following DataMan accessories are also supported with the In-Sight vision system for S-Mount/M12 manual focus lens configurations. DataMan lenses are only supported with DataMan lens covers and lights.

Note:

l The following S-Mount/M12 lenses are supported with the vision system. If a different lens is used, the

following restrictions apply:

l At infinity focus, the back focal length must be greater than 5.5 mm.

l Close up, the back focal length of the lens cannot be greater than 10 mm.

10.3 mm M12 lens with locking (DM300-LENS-10) and 10.3 mm IR M12 lens with locking (DM300-LENS-10-IR)

16 mm M12 lens with locking (DM300-LENS-16)

25 mm M12 lens with lens spacer and hex wrench (DM300-LENS-25) (also requires Extension kit)

Extension kit (DM300-EXT)

Clear lens cover (DM300-CLCOV)

Clear lens cover with white LED illumination (DM300-CLCOV-WHI) Diffuse lens cover with red LED illumination (DM300-DLCOV-RE) Diffuse lens cover with blue LED illumination (DM300-DLCOV-BL) Diffuse lens cover with IR LED illumination (DM300-DLCOV-IR) Polarized lens cover with red LED illumination (DM300-PLCOV-RE) Diffuse lens cover, red illumination (assembled), ESD safe (DM300-DLCOV-RE-ESD)

Introduction

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Polarized red LED high-powered integrated light, ESD safe (DM360-HPIL-RE-P)

Non-polarized red LED high-powered integrated light (DM360-HPIL-RE)

High Power Illuminations

Red narrow (DM30X-HPIA3-625) Red wide (DM30X-HPIA3-625-W) White narrow (DM30X-HPIA3-WHI) White wide (DM30X-HPIA3-WHI-W) Blue narrow (DM30X-HPIA3-470) Blue wide (DM30X-HPIA3-470-W) Infrared narrow (DM30X-HPIA3-IR) Infrared wide (DM30X-HPIA3-IR-W)

Note:

l If using the following Cognex high-power illumination lights with a DM30X-HPIA-xxx product ID:

l A spacer kit accessory (DMA-SPKIT-30X-00) is required when using the high power illumination

accessory. When the spacer is used, the field of view will be limited for wide-angled lenses.

l A Fair-Rite ferrite (part number 0431167281) must be attached to the External Light cable to reduce

emissions.

Red narrow (DM30X-HPIA-625) Red wide (DM30X-HPIA-625-W) Red narrow with polarizer (DM30X-HPIA-625P) White narrow (DM30X-HPIA-WHI) White wide (DM30X-HPIA-WHI-W) Blue narrow (DM30X-HPIA-470) Blue wide (DM30X-HPIA-470-W) Infrared narrow (DM30X-HPIA-IR) Infrared wide (DM30X-HPIA-IR-W)

Introduction

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External Lights

Note:

l External lights can be connected to the vision system's LIGHTconnector using the External Light cable

(CCB-M12LTF-xx). The vision system supports using either an external light or the illumination accessory (ISLM-7000-WHI), but does not support using both lighting devices simultaneously.

l If using a Cognex external light with an IVSL-ODDM-S75, IVSL-YLW2X-xxx, IVSL-YLW300-xxx or IVSL-

LX520-xxx product ID, a Fair-Rite ferrite (part number 0431167281) must be attached to the External Light cable to reduce emissions.

l If daisy-chaining multiple Cognex external lights with IVSL-YLW2X-xxx or IVSL-YLW300-xxx product IDs,

the lights must be powered externally by a separate power supply. A Cognex control cable (CCB-FOV25MAL-012) can be used to connect the vision system’s LIGHT connector to the external light and a Cognex power cable (IVSL-5PM12-5) can be used to connect the light to the separate power supply. Only the power and ground wires from the Cognex power cable (IVSL-5PM12-5) should be connected to the remote power supply.

l If using a Cognex external light with an IVSL-LX520-xxx product ID, the lights must be powered externally by

a separate power supply. A Cognex control cable (CCB-FOV25-MAL-012) can be used to connect the vision system’s LIGHT connector to the external light and a Cognex power cable (IVSL-5PM12-5) can be used to connect the light to the separate power supply. Only the power and ground wires from the Cognex power cable (IVSL-5PM12-5) should be connected to the remote power supply. The following power cables must not be used with IVSL-LX520-xxx external lights: IVSL-5PM12-J300, IVSL-5PM12-J500, IVSL-5PM12J1000, IVSL-5PM12-J2000.

Ring light (CLRR-R7030G1CLR)

Back light (CLRB-F100100G1)

Coaxial (DOAL) light (CLRO-K5050G1)

Spot light (CLRS-P14G1)

Dark-field light (CLRD-D120G1)

Brick light, narrow blue (IVSL-ODDM-S75-470) Brick light, narrow red (IVSL-ODDM-S75-625) Brick light, narrow white (IVSL-ODDM-S75-WHI)

Introduction

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Bar light, wide red (IVSL-YLW2X-625) Bar light, narrow red, linear polarizer (IVSL-YLW2X-625P) Bar light, narrow infrared (IVSL-YLW2X-850) Bar light, narrow blue (IVSL-YLW300-470) Bar light, wide blue (IVSL-YLW300-470 W) Bar light, narrow red (IVSL-YLW300-625) Bar light, wide red (IVSL-YLW300-625 W) Bar light, narrow white (IVSL-YLW300-WHI) Bar light, wide white (IVSL-YLW300-WHI W) Bar light, blue (IVSL-LX520-470)

Bar light, red (IVSL-LX520-625)

Bar light, linear polarizer (IVSL-LX520-LP)

Cables

Breakout cable, M12-12, 5m (CCBL-05-01)

Breakout cable, M12-12 (CCBPWRIO- xx) (straight, xx specifies length: 5m, 10m, 15m)

Ethernet M12 to RJ-45 cable (CCB-84901-2001-xx) (straight, xx specifies length: 2m, 5m, 10m, 15m, 30m)

Ethernet M12 to RJ-45 cable (CCB-84901-2001-xxR) (angled, xx specifies length: 2m, 5m, 10m, 15m, 30m)

External Light cable (CCB-M12LTF-xx) (xx specifies length: 0.5m, 1m, 2m, 5m) External Light cable (IVSL-5PM12-J300, IVSL-5PM12-J500, IVSL-5PM12-J1000 and

IVSL-5PM12-J2000) I/O Module cable M12-12 to DB15 (CCB-PWRIO-MOD-xx) (xx specifies length: 2m,

5m)

Introduction

Page 19

Mounting Brackets

Mounting bracket with M3x4 socket head screws and hex wrench (ISB-7000-7K). Also has 1/4 - 20, M6 and flathead mounting holes. Mounting holes compatible with In-Sight 7000 series vision systems.

Mounting bracket with Phillips flat head M3 screws and M4x4 screws (ISB-7000-5K). Mounting holes compatible with In-Sight 5000 series vision systems.

I/O Modules

In-Sight CIO-MICRO I/O Module (CIO-MICRO-00)

In-Sight 1400 I/O Expansion Module (CIO-1400)

Introduction

Page 20

Connectors and Indicators

Connector Function

PWR Connector

Connects the Breakout cable, which provides connections to an external power supply, the acquisition trigger input, general-purpose inputs, high-speed outputs, and RS-232 serial communications. For more information, refer to Breakout Cable on page69. Alternately, this connector is used to attach the I/O Module cable to a compatible In-Sight I/O module, which adds general-purpose discrete I/O. For more information, refer to I/O Module Cable on page70.

LIGHT Connector

Connects the vision system to an external lighting device. For more information, refer to External Light Control Cable on page1.

ENET Connector

Connects the Ethernet cable, which provides 10/100/1000 Ethernet connectivity. For more information, refer to Ethernet Cable on page68.

Indicator Function

Focus Metric LEDs

Indicates the image focus score (0 - 10) while in Live Video Mode within In-Sight Explorer.

TRIG Button

Manually triggers an image acquisition when the vision system is either:

l Online within In-Sight Explorer and the AcquireImage function's

Trigger parameter is configured as Manual.

l Offline within In-Sight Explorer.

Power LED The green LED illuminates to indicate that the vision system is powered on.

SD Card Status LED

l Off: SDcard is not present.

l Green: SD card is present and it is safe to remove the SD card after

removing power from the vision system.

l Yellow: The SD card is present, but it is not safe to remove it.

Pass/Fail LED and Indicator Ring

Green or red when active. User configurable.

Network LED The yellow LED flashes to indicate network activity.

Error LED Red when active. User configurable.

TUNE Button Used as an Event Trigger within In-Sight Explorer to force a cell containing

an Event structure to run when the TUNEbutton is pressed.

Introduction

Page 21

Installation

This section describes the connection of the vision system to its standard components and accessories.

Note: Cables are sold separately.

CAUTION: All cable connectors are “keyed” to fit the connectors on the vision system; do not force the connections

or damage may occur.

Install the Lens and Lighting

You can choose between a variety of different C-Mount and S-Mount/M12 lenses and lens covers to install to the vision system. Refer to In-Sight Lenses, Lens Covers and Lights on page10 and DataMan Lenses, Lens Covers and Lights on

page15 for a complete list of options and accessories.

Install the C-Mount Lens and Lens Cover Accessory

Complete the following steps to install a standard or extended C-Mount lens with the standard lens cover (COV-7000CMNT) or extended lens cover (COV-7000-CMNT-EX) accessories. For a list of supported accessories, refer to Standard

and Extended C-Mount Lenses and Lens Covers on page10.

CAUTION: If installing a standard or extended C-Mount lens, the illumination accessory (ISLM-7000-WHI) PCB

should not be installed to the vision system. Refer to Remove the Illumination Accessory PCB on page58 for steps to safely remove the PCB and avoid damage to the vision system.

1. Remove the rubber faceplate covering the image sensor window, if present.

2. Remove the protective film covering the threaded lens opening, if present.

3. Place the lens cover adapter on the faceplate of the vision system. Insert the four adapter screws and tighten; the maximum torque is 0.26 Nm (37.5 in-oz).

4. Thread the lens into the vision system.

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5. Attach the standard lens cover (COV-7000-CMNT) or extended lens cover (COV-7000-CMNT-EX) to the vision system. Rotate the lens cover clockwise approximately seven degrees to lock it.

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Install the C-Mount Lens and Illumination Accessory

Complete the following steps to install a C-Mount lens and the illumination accessory (ISLM-7000-WHI).

CAUTION:

l Refer to Illumination Accessory C-Mount Lenses, Lens Covers and Lights on page12 for lenses supported

with the illumination accessory (ISLM-7000-WHI). If using a different C-Mount lens with the illumination accessory, it must be 29.5mm in diameter or smaller. Maximum lens length is 38.5mm without a bandpass filter and 36mm with a bandpass filter. Larger lenses will irretrievably damage the vision system.

l Do not hot-plug the illumination accessory; verify the vision system is not receiving power when connecting

or disconnecting the illumination accessory. Failure to remove power during this procedure may result in damage to the vision system and/or the lighting accessory.

l It is recommended the vision system be grounded, either by mounting the vision system to a fixture that is

electrically grounded or by attaching a wire from the vision system’s mounting fixture to frame ground or Earth ground. If a ground wire is used, it should be attached to one of the four mounting points on the back plate of the vision system; not to the mounting points on the front of the vision system.

l Tighten all of the illumination accessory screws in the following sequence.

1. Remove the rubber faceplate covering the image sensor window, if present.

2. Remove the protective film covering the threaded lens opening, if present.

3. Plug the PCB into the lighting connector on the vision system faceplate.

CAUTION: If uninstalling the PCB from the vision system, refer to Remove the Illumination Accessory PCB

on page58 for steps to safely remove the PCB and avoid damage to the vision system.

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4. Place the spacer on top of the vision system with “TOP” oriented upward. Verify seating of the gasket on the bottom of the spacer. Insert the four M3 x 6mm screws and use a 2mm hex wrench to torque screws to 0.34 Nm (3 in-lb).

5. Thread the lens into the vision system. Focusing of C-Mount lens prior to light housing installation is required.

Note: If installing the autofocus accessory (ISAF-7000-8mm), refer to Install the Autofocus Accessory and

Illumination Accessory on page28.

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6. Place the light housing with LEDring light on top of the spacer, with “TOP” oriented upward. Verify seating of the gasket on the top of the spacer. There are four captive screw access holes near the white circles on the LEDring light. Use a 2mm hex wrench to torque captive screws to 0.34 Nm (3 in-lb). If a different LEDcolor is required, refer to Replace the LED Ring Light (Optional) on page48.

WARNING: Do not hot-plug the LED ring light; verify the vision system is not receiving power when

connecting or disconnecting the LEDring light.

CAUTION: A connector protrudes from the underside of the light housing. To prevent damage, it is

recommended the light housing not be removed from the box until ready to be assembled.

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7. If using a bandpass filter, insert the filter in the light baffle so that it's held in place between the light baffle's filter retention tabs.

Tip: Wear gloves when installing the filter to prevent getting fingerprints on the surface of the filter.

Push the filter down and snap it into place. Ensure the filter retention tabs are flush with the top surface of the filter.

8. The light baffle is keyed to fit the LED ring light structure and snaps into place with the keyed tabs sitting flush over each light housing captive screw access hole. With the “TOP” of the light housing oriented upward, tilt the light baffle toward the light housing and maneuver the light baffle past the top of the LED ring light structure. Compress the light baffle and maneuver the bottom of the light baffle past the bottom of the LED ring light structure until the light baffle snaps into place.

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9. Place the light cover on the light housing. Align the central clear region of the light cover with the light baffle edges. Insert the four M3 x 12mm screws and use a 2mm hex wrench to torque screws to 0.31 Nm (2.75 in-lb).

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Install the Autofocus Accessory and Illumination Accessory

Complete the following steps to install the autofocus accessory (ISAF-7000-8mm). For a list of supported accessories, refer to S-Mount/M12 Autofocus Accessories on page13.

Note:

l The autofocus accessory has an 8mm M12 lens pre-installed. If a different lens is required, it should be

installed into the autofocus module before the autofocus module is installed to the vision system. Refer to

Replace the M12 Autofocus Lens (Optional) on page52 for more information.

l The illumination accessory (ISLM-7000-WHI) is sold separately. It is the only lens cover available for the

autofocus module and is required for IP67 rating.

CAUTION:

l When installing the illumination accessory (ISLM-7000-WHI):

l Do not hot-plug the illumination accessory; verify the vision system is not receiving power when

connecting or disconnecting the illumination accessory. Failure to remove power during this procedure may result in damage to the vision system and/or the lighting accessory.

l It is recommended the vision system be grounded, either by mounting the vision system to a fixture

that is electrically grounded or by attaching a wire from the vision system’s mounting fixture to frame ground or Earth ground. If a ground wire is used, it should be attached to one of the four mounting points on the back plate of the vision system; not to the mounting points on the front of the vision system.

l Tighten all of the illumination accessory screws in the following sequence.

1. Remove the rubber faceplate covering the image sensor window, if present.

2. Remove the protective film covering the threaded lens opening, if present.

3. Plug the PCB into the lighting connector on the vision system faceplate.

CAUTION: If uninstalling the PCB from the vision system, refer to Remove the Illumination Accessory PCB

on page58 for steps to safely remove the PCB and avoid damage to the vision system.

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5. An 8mm M12 lens is pre-installed in the autofocus module accessory and held in place with a blue threaded lens nut on the underside of the autofocus module. There are two alignment pins on the base of the autofocus module; seat the pins into the vision system faceplate. There are three captive screws in the autofocus module; partially thread the screws into the vision system faceplate using a 1.5mm hex wrench. Once threaded, torque screws to

0.5 Nm (4.43 in-lb) using a torque screwdriver with a 1.5mm hex torque bit capable of reaching 15mm into a

2.5mm diameter hole (for example, Wiha Tools 1.5mm Hex Metric Torque Blade [SKU 28545] used with the Adjustable Torque Handle [SKU 28550]).

CAUTION: Do not hot-plug the autofocus module; verify the vision system is not receiving power when

connecting or disconnecting the autofocus module.

Note: If a different lens is required, it should be installed in the autofocus module before the autofocus module is installed to the vision system. Refer to Replace the M12 Autofocus Lens (Optional) on page52 for more information.

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WARNING: Do not hot-plug the LED ring light; verify the vision system is not receiving power when

connecting or disconnecting the LEDring light.

CAUTION: A connector protrudes from the underside of the light housing. To prevent damage, it is

recommended the light housing not be removed from the box until ready to be assembled.

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7. If using a bandpass filter, insert the filter in the light baffle so that it's held in place between the light baffle's filter retention tabs.

Tip: Wear gloves when installing the filter to prevent getting fingerprints on the surface of the filter.

Push the filter down and snap it into place. Ensure the filter retention tabs are flush with the top surface of the filter.

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Installation

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Install the In-Sight S-Mount/M12 Manual Focus Lens

Complete the following steps to install an In-Sight S-Mount/M12 manual focus lens. For a list of supported accessories, refer to S-Mount/M12 Manual Focus Accessories on page14.

Note:

l The S-Mount accessory kit (ISLN-7000-SMNT) is required when installing In-Sight S-Mount/M12 manual

focus lenses.

l The DataMan clear lens cover accessory (DM300-CLCOV) is supported with In-Sight S-Mount/M12 manual

focus lenses and provides IP65 rating. For more information, refer to DataMan Lenses, Lens Covers and

Lights on page15.

1. Remove the rubber faceplate covering the image sensor window, if present.

2. Remove the protective film covering the threaded lens opening, if present.

3. Place the S-Mount adapter over the image sensor window.

4. Place the "In-Sight" end of the adapter tool on the adapter. Turn clockwise until tight.

5. Remove the adapter tool. Thread the lens into the vision system. Focusing of lens prior to installation of the rubber lens-locking cone is required.

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6. Place the rubber lens-locking cone over the M12 lens until it snaps into place around the nose of the lens. When installing, avoid rotating the M12 lens.

7. If using a lens cover accessory, attach the lens cover to the vision system.

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Mount the Vision System

The vision system provides mounting holes for attachment to a mounting surface.

CAUTION: It is recommended the vision system be grounded, either by mounting the vision system to a fixture that

is electrically grounded or by attaching a wire from the vision system’s mounting fixture to frame ground or Earth ground. If a ground wire is used, it should be attached to one of the four mounting points on the back plate of the vision system; not to the mounting points on the front of the vision system.

1. Align the holes on the mounting surface with the mounting holes on the vision system.

2. Insert the M3 screws into the mounting holes and tighten using a 2.5mm hex wrench; the maximum torque is 0.90 Nm (8 in-lb).

Note: The maximum insertion depth of the M3 screws is 3.5mm in the rear housing and 3.75mm in the front housing, plus the thickness of the mounting material used.

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Install the Mounting Bracket (ISB-7000-7K)

The accessory mounting bracket kit (ISB-7000-7K) includes the mounting bracket, M3 screws (quantity 4) and a hex wrench for attaching the vision system to the mounting bracket. The mounting bracket also has 1/4 - 20, M6 and flathead mounting holes for mounting the vision system to a mounting surface. Refer to Mounting Bracket Dimensions (ISB-7000-

7K) on page75 for more information.

CAUTION:

l It is recommended the vision system be grounded, either by mounting the vision system to a fixture that is

l When mounting the vision system to the mounting bracket, use the M3 screws supplied with the mounting

kit. If using the 1/4 - 20 or M6 screw holes on the mounting bracket to secure the vision system to a mounting surface, the insertion depth of the screw should not exceed 7mm. Allowing the mounting screws to bottom in the mounting hole can damage the vision system.

1. Align the mounting bracket with the mounting holes on the vision system.

2. Insert the M3 screws into the mounting holes and tighten using a 2.5mm hex wrench; the maximum torque is 0.90 Nm (8 in-lb).

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Install the Mounting Bracket (ISB-7000-5K)

The accessory mounting bracket kit (ISB-7000-5K) includes the mounting bracket, Phillips flat head M3 screws (quantity four) for attaching the vision system to the mounting bracket and M4 screws (quantity 4) for securing the bracket to a mounting surface. Refer to Mounting Bracket Dimensions (ISB-7000-5K) on page76 for more information.

CAUTION:

l It is recommended the vision system be grounded, either by mounting the vision system to a fixture that is

l When mounting the vision system to the mounting bracket, use the Phillips head screws supplied with the

mounting kit. If using the M4 screw holes on the mounting bracket to secure the vision system to a mounting surface, the insertion depth of the screw should not exceed 4mm. Allowing the mounting screws to bottom in the mounting hole can damage the vision system.

1. Align the mounting bracket with the mounting holes on the vision system.

2. Insert the Phillips flat head screws into the mounting holes and tighten; the maximum torque is 0.56 Nm (5 in-lb).

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Working Distance and Field of View (S-Mount/M12 Lenses)

The working distance is the distance from the vision system lens to the part that needs to be inspected; field of view is what the vision system can see at that distance. As the working distance increases, so does the size of the field of view.

Note: The following charts show the design field of view of the In-Sight S-Mount/M12 accessory lenses and is fully mapped onto the image sensor. Additional field beyond the design field of view may have vignetting. For supported In-Sight lenses, refer to S-Mount/M12 Autofocus Accessories on page13 and S-Mount/M12 Manual Focus

Accessories on page14.

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Connect the External Light Cable (Optional)

1. Remove the protective cap from the LIGHT connector, if present.

2. Connect the External Light cable’s M12 connector to the vision system's LIGHT connector.

3. Connect the other end of the Light cable to an external lighting device (for example, a strobe light).

Connect the Ethernet Cable

CAUTION: The Ethernet cable shield must be grounded at the far end. Whatever this cable is plugged into (usually

a switch or router) should have a grounded Ethernet connector. A digital voltmeter should be used to validate the grounding. If the far end device is not grounded, a ground wire should be added in compliance with local electrical codes.

1. Connect the Ethernet cable’s M12 connector to the vision system’s ENET connector.

2. Connect the Ethernet cable’s RJ-45 connector to a switch/router or PC, as applicable.

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Connect the Breakout Cable

CAUTION: To reduce emissions, connect the far end of the Breakout cable shield to frame ground.

Note:

l I/O wiring or adjustments to I/O devices should be performed when the vision system is not receiving power.

l Exposed wires can be cut short or wire ends trimmed, and the wires tied back using a tie made of non-

conductive material. Keep all bare wires separated from the +24VDC wire.

1. Verify that the 24VDC power supply being used is unplugged and not receiving power.

2. Optionally, connect the I/O or serial wires to an appropriate device (for example, a PLC or a serial device). For more information, refer to Breakout Cable on page69.

3. Attach the Breakout cable's +24VDC (Red wire) and GND (Black wire) to the corresponding terminals on the power supply.

CAUTION: Never connect voltages other than 24VDC. Always observe the polarity shown.

4. Connect the Breakout cable's M12 connector to the vision system's PWR connector.

5. Restore power to the 24VDC power supply and turn it on if necessary.

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Connect the CIO-MICRO I/O Module (Optional)

Note:

l When connected to the CIO-MICRO I/O module via the I/O module cable:

l HS OUT0 and HSOUT1 are configurable as NPN (current sinking) or PNP (current sourcing) with

50mA maximum current and the general-purpose outputs are configurable as NPN (current sinking) or PNP (current sourcing) with 100mA maximum current.

l IN 1, IN 2 / HS OUT 2, and IN 3 / HS OUT3 are not supported.

l The CIO-MICRO I/O module does not support 1000 BaseT pass-through operation. If 1000 BaseT operation

is required, you must connect a LAN cable from a Gigabit Ethernet switch to the I/O module’s LAN port and connect the vision system’s Ethernet cable to the Gigabit Ethernet switch.

l I/O wiring or adjustments to I/O devices should be performed when the vision system is not receiving power.

I/O Port

Connects the I/O module to the vision system using the I/O Module cable, and provides power, trigger and high-speed output signals to the vision system.

MODULE OK LED A green LED illuminates after the I/O module has powered on, has booted up, and is ready

to communicate with the vision system.

COMM OK LED Blinks continuously until the vision system has established a successful connection to the

I/O module from In-Sight software. Once successfully connected and communicating

properly, the green LED is constantly illuminated. PoE STATUS LED The LED will not illuminate when connected to the In-Sight 7600/7800 series vision system. PoE Port Connects the I/O module to the vision system, providing the vision system with Ethernet. PoE Port LEDs The green LED blinks when a network connection to the vision system is detected. The

orange LED blinks when network activity is detected. LAN Port Connects the I/O module to an Ethernet network. LAN Port LEDs The green LED blinks when a network connection to the local area network is detected.

The orange LED blinks when network activity is detected. Frame Ground Terminal Connects the I/O module to a frame ground. RS-232 Port Connects the I/O module to an external serial device using an RS-232 (DB9) serial cable.

Provides RS-232 communications to the vision system.

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High-Speed Output Status LEDs (HS OUT 0 and HS OUT 1)

Illuminates to indicate the high-speed output signal for the In-Sight vision system has

switched ON. The LEDs will illuminate even if the I/O module’s high-speed terminals are

not connected to anything. In addition, the I/O module displays the last known state of the

high-speed output line; therefore the LEDs may be illuminated even if the vision system is

disconnected from the I/O module. I/O and Trigger Status

LEDs

Illuminates to indicate that an input/output signal has switched ON.

Terminal Blocks

Connects the I/O module to 24VDC power, trigger, external I/O, high-speed outputs and

common connections.

Note: The I/O module's high-speed output terminals (labeled HS OUT 0 and HS OUT

1) correspond to the vision system’s built-in high-speed outputs. These signals are considered high-speed because they pass directly through the I/O module without processing, which provides minimal delay.

1. Connect the I/O module's power wires.

CAUTION: Never connect the I/O module to a power source other than 24VDC. Any other voltage creates a

risk of fire or shock and can damage the hardware. Do not connect the 24VDC power source to any terminals other than the 24VDC + and – power terminals.

a. Verify that the 24VDC power supply being used is unplugged and not receiving power.

b. Use a screwdriver to loosen the I/O module's power terminals (labeled 24VDC + and –).

c. Insert the 24VDC + and – wires (16 - 22 AWG, solid or stranded wire) from the power supply into the

24VDC + and – terminals on the I/O module.

d. Tighten the screw terminals with the screwdriver to secure the wire leads in the terminal block; the

maximum torque is 0.1921 Nm (1.7 in-lb).

2. Connect a frame ground wire to the I/O module’s Frame Ground terminal. Connect the other end of the frame ground wire to frame ground.

CAUTION: The shield ground connections of the RS-232 port, LAN port, PoE port, I/O port and Frame

Ground terminal are internally connected. The system grounding is designed to be at a zero ground potential; this zero ground potential extends through the cable and to peripheral equipment (e.g. a vision system, PLC, etc.). To ensure safe operating conditions, it is strongly recommended that all ground connections are checked to ensure that a zero ground potential is met.

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3. Connect the I/O module's I/O wires.

a. Determine how I/O devices will be connected to the I/O module’s input and output terminals.

b. Use a screwdriver to loosen the appropriate screw terminals.

c. Connect the input and output wires to the input and output terminals.

d. Connect the other end of the input and output wires to the corresponding I/O device.

e. Tighten the screw terminals with the screwdriver to secure the wire leads in the terminal block; the

maximum torque is 0.1921 Nm (1.7 in-lb).

4. To connect the vision system to a serial device, plug a RS-232 serial cable (DB9 male connector) into the I/O module’s RS-232 port and connect the other end of the cable to the serial device. Tighten the connector screws to secure it to the I/O module.

5. Connect to an Ethernet network.

a. Connect a LAN cable (RJ-45 connector) to the I/O module’s LAN port.

b. Connect the other end of the LANcable to a switch/router or PC, as applicable.

6. Connect the vision system's Ethernet cable.

a. Connect the Ethernet cable’s M12 connector to the vision system’s ENET connector.

b. Connect the Ethernet cable’s RJ-45 connector to the I/O module’s PoE port.

7. Connect the I/O Module cable (CCB-PWRIO-MOD-xx) to the vision system.

a. Connect the I/O Module cable’s M12 connector to the vision system’s PWR connector.

b. Connect the I/O Module cable’s DB15 connector to the I/O module’s I/O connector.

c. Restore power to the 24VDC power supply and turn it on if necessary.

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Connect the CIO-1400 I/O Expansion Module (Optional)

Note:

l When connected to the CIO-1400 I/O expansion module:

l HS OUT0 and HSOUT1 are configurable as NPN (current sinking) only with 50mA maximum

current and the general-purpose outputs are configurable as NPN (current sinking) or PNP (sourcing) with 100mA maximum current.

l IN 1, IN 2 / HS OUT 2, and IN 3 / HS OUT3 are not supported.

l I/O wiring or adjustments to I/O devices should be performed when the vision system is not receiving power.

Connector/Indicator Description

COMM OK LED (yellow) Illuminates to indicate that the vision system and I/O module are communicating

properly.

MODULE OK LED (yellow) Illuminates after the I/O module has initialized and is ready to communicate with the

vision system.

I/O and Trigger Status LEDs (yellow)

Illuminates to indicate when an input/output has switched ON.

SENSOR Port Connects the I/O module to the vision system using the I/O Module cable, which

provides power, trigger, I/O and RS-232 signals to the vision system.

RS232 OUT Port Connects the I/O module to an RS-232 serial cable, which provides RS-232

communications between the I/O module and an external serial device.

Frame Ground Terminal

Connects the I/O module to a common frame ground.

1. Connect the I/O module's power wires.

CAUTION: Never connect the I/O module to a power source other than 24VDC. Any other voltage creates a

risk of fire or shock and can damage the hardware. Do not connect the 24VDC power source to any terminals other than the 24VDC + and – power terminals.

a. Verify that the 24VDC power supply being used is unplugged and not receiving power.

b. Use a screwdriver to loosen the I/O module's power terminals (labeled 24VDC + and –).

c. Insert the 24VDC + and – wires (16 - 26 AWG, solid or stranded wire) from the power supply into the

24VDC + and – terminals on the I/O module.

d. Tighten the screw terminals with the screwdriver to secure the wire leads in the terminal block; the

maximum torque is 0.4 Nm (3.5 in-lb).

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2. Connect a frame ground wire to the I/O module’s Frame Ground terminal. Connect the other end of the frame ground wire to frame ground.

CAUTION: The shield ground connections of the RS-232 port, SENSOR port and Frame Ground terminal

are internally connected. The system grounding is designed to be at a zero ground potential; this zero ground potential extends through the cable and to peripheral equipment (e.g. a vision system, PLC, etc.). To ensure safe operating conditions, it is strongly recommended that all ground connections are checked to ensure that a zero ground potential is met.

3. Connect the I/O module's I/O wires.

a. Determine how I/O devices will be connected to the I/O module’s input and output terminals.

b. Use a screwdriver to loosen the appropriate screw terminals.

c. Connect the input and output wires to the input and output terminals.

d. Connect the other end of the input and output wires to the corresponding I/O device.

e. Tighten the screw terminals with the screwdriver to secure the wire leads in the terminal block; the

maximum torque is 0.4 Nm (3.5 in-lb).

4. To connect the vision system to a serial device, plug an RS-232 serial cable (DB9 male connector) into the I/O module’s RS232 OUT port and connect the other end of the cable to the serial device. Tighten the connector screws to secure it to the I/O module.

5. Connect the I/O Module cable (CCB-PWRIO-MOD-xx) to the vision system.

a. Connect the I/O Module cable’s M12 connector to the vision system’s PWR connector.

b. Connect the I/O Module cable’s DB15 connector to the I/O module’s SENSOR connector.

c. Restore power to the 24VDC power supply and turn it on if necessary.

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Replace the SD Card (Optional)

The vision system is equipped with a Micro SD card slot and an SD card is pre-installed for saving job and image files. Complete the following steps to replace the pre-installed SD card.

Note: The vision system supports SD cards with a maximum capacity of 8GB, formatted with a FAT32 file system.

CAUTION:

l Hot-plugging the SD card is not supported and may damage the SD card and/or lead to unexpected

behavior.

l The IP67 lens cover must be installed to protect the SD card from ESD, dust, and other hazards.

l Observe ESD precautions when installing or removing an SD card or other accessories.

1. Remove power from the vision system.

2. Unscrew the screws in the Micro SD card cover to open the card slot.

3. Remove the existing SD card from the Micro SD card slot.

4. Insert the new SD card into the Micro SD card slot, ensuring the card is properly oriented.

5. Replace the SDcard cover, reinsert the screws and torque screws to 0.18 Nm (25 in-oz).

6. Restore power to the vision system.

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Replace the LED Ring Light (Optional)

The illumination accessory (ISLM-7000-WHI) has a white LED ring light pre-installed. Complete the following steps to replace the pre-installed LEDring light.

CAUTION:

l Do not hot-plug the illumination accessory; verify the vision system is not receiving power when connecting

or disconnecting the illumination accessory. Failure to remove power during this procedure may result in damage to the vision system and/or the lighting accessory.

l Tighten all of the illumination accessory screws in the following sequence.

1. Remove power from the vision system.

2. Use a 2mm hex wrench to remove the four M3 x 12mm screws from the front cover. Remove the front cover.

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3. Remove the keyed light baffle.

Note: The following graphic includes an optional bandpass filter accessory installed to the light baffle. For more information, refer to In-Sight Lenses, Lens Covers and Lights on page10.

4. Use a 2mm hex wrench to remove the four M2.5 x 6mm screws from the LED ring light. The screw holes are indicated by a triangle symbol ►. Remove the LED ring light from the light housing.

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5. Place the new LEDring light inside the light housing, with "TOP" oriented upward. Insert the four M2.5 x 6mm screws into the screw holes indicated by a triangle symbol ►. Tighten the screws using a 2mm hex wrench; the maximum torque is 0.34 Nm (3 in-lb).

WARNING: Do not hot-plug the LED ring light; verify the vision system is not receiving power when

connecting or disconnecting the LEDring light.

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6. The light baffle is keyed to fit the LED ring light structure and snaps into place with the keyed tabs sitting flush over each light housing captive screw access hole. With the “TOP” of the light housing oriented upward, tilt the light baffle toward the light housing and maneuver the light baffle past the top of the LED ring light structure. Compress the light baffle and maneuver the bottom of the light baffle past the bottom of the LED ring light structure until the light baffle snaps into place.

Note: The following graphic includes an optional bandpass filter accessory installed to the light baffle. For more information, refer to In-Sight Lenses, Lens Covers and Lights on page10.

7. Place the light cover on the light housing. Align the central clear region of the light cover with the light baffle edges. Insert the four M3 x 12mm screws and use a 2mm hex wrench to torque screws to 0.31 Nm (2.75 in-lb).

8. Restore power to the vision system.

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Replace the M12 Autofocus Lens (Optional)

The autofocus accessory (ISAF-7000-8mm) has an 8mm M12 lens pre-installed. Complete the following steps to replace the pre-installed M12 lens.

CAUTION:

l Do not hot-plug the illumination accessory; verify the vision system is not receiving power when connecting

or disconnecting the illumination accessory. Failure to remove power during this procedure may result in damage to the vision system and/or the lighting accessory.

l Tighten all of the illumination accessory screws in the following sequence.

1. If the autofocus module is already installed to the vision system, you must first log onto the vision system using InSight Explorer software and reset the focus position to 0. Refer to the In-Sight®Explorer Help file for more information.

2. Remove power from the vision system.

3. Use a 2mm hex wrench to remove the four M3 x 12mm screws from the front cover. Remove the front cover.

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4. Remove the keyed light baffle.

Note: The following graphic includes an optional bandpass filter accessory installed to the light baffle. For more information, refer to In-Sight Lenses, Lens Covers and Lights on page10.

5. The light housing contains four captive screws that are accessible via captive screw access holes in the LEDring light board. Use a 2mm hex wrench to loosen the four captive screws in the light housing. Remove the light housing.

WARNING: Do not hot-plug the LED ring light; verify the vision system is not receiving power when

connecting or disconnecting the LEDring light.

CAUTION: A connector protrudes from the underside of the light housing and can be damaged if placed on

a hard surface.

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6. Use a 1.5mm hex wrench to loosen the three captive screws in the autofocus module accessory (ISAF-70008mm). Remove the autofocus module from the vision system.

CAUTION: Do not hot-plug the autofocus module; verify the vision system is not receiving power when

connecting or disconnecting the autofocus module.

7. The M12 lens is held in place with a blue threaded lens nut on the underside of the autofocus module. Remove the blue lens nut from the lens.

8. Remove the M12 lens from the autofocus module.

9. Remove the black lens nut from the M12 lens.

10. Thread the black lens nut on the new M12 lens until snug.

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11. Drop the new M12 lens into the module.

12. Once the lens is in the module, quarter turn the thread of the lens clockwise, to ensure the lens is seated in the lens carrier.

13. With the chamfer side of the blue lens nut facing the module, thread the blue lens nut on the lens and fingertighten until snug. The lens nut should be tight enough that it does not fall off due to vibration.

Chamfer Side of Blue Lens Nut:

14. There are two alignment pins on the base of the autofocus module; seat the pins into the vision system faceplate. There are three captive screws in the autofocus module; partially thread the screws into the vision system faceplate using a 1.5mm hex wrench. Once threaded, torque screws to 0.5 Nm (4.43 in-lb) using a torque screwdriver with a 1.5mm hex torque bit capable of reaching 15mm into a 2.5mm diameter hole (for example, Wiha Tools 1.5mm Hex Metric Torque Blade [SKU 28545] used with the Adjustable Torque Handle [SKU 28550]).

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15. Place the light housing with LEDring light on top of the spacer, with “TOP” oriented upward. Verify seating of the gasket on the top of the spacer. There are four captive screw access holes near the white circles on the LEDring light. Use a 2mm hex wrench to torque captive screws to 0.34 Nm (3 in-lb).

WARNING: Do not hot-plug the LED ring light; verify the vision system is not receiving power when

connecting or disconnecting the LEDring light.

16. The light baffle is keyed to fit the LED ring light structure and snaps into place with the keyed tabs sitting flush over each light housing captive screw access hole. With the “TOP” of the light housing oriented upward, tilt the light baffle toward the light housing and maneuver the light baffle past the top of the LED ring light structure. Compress the light baffle and maneuver the bottom of the light baffle past the bottom of the LED ring light structure until the light baffle snaps into place.

Note: The following graphic includes an optional bandpass filter accessory installed to the light baffle. For more information, refer to In-Sight Lenses, Lens Covers and Lights on page10.

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17. Place the light cover on the light housing. Align the central clear region of the light cover with the light baffle edges. Insert the four M3 x 12mm screws and use a 2mm hex wrench to torque screws to 0.31 Nm (2.75 in-lb).

18. Restore power to the vision system.

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Remove the Illumination Accessory PCB

If the illumination accessory (ISLM-7000-WHI) must be uninstalled from the vision system, complete the following steps to safely remove the PCB and avoid damage to the vision system.

CAUTION: Do not hot-plug the illumination accessory; verify the vision system is not receiving power when

connecting or disconnecting the illumination accessory. Failure to remove power during this procedure may result in damage to the vision system and/or the lighting accessory.

1. Remove power from the vision system.

2. Use a 2mm hex wrench to remove the four M3 x 6mm spacer screws. Remove the spacer.

3. The vision system faceplate includes two lift points on either side of the PCB. Position an insulated extractor tool (for example, Jonard Tools S-340 DIP/IC Extractor) under the edges of the PCB.

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4. Once the extractor is engaged under the edges of the PCB, gently pull upward to disengage the PCB from the internal connector and remove the PCB.

5. Verify the removal process did not damage mating components.

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Specifications

The following sections list general specifications for the vision system.

Vision System Specifications

Specifications 7600 7800 7801 7802

Minimum Firmware Requirement

In-Sight version 5.4.0

Job/Program Memory 7.2GB non-volatile flash memory; unlimited storage via remote network device. Image Processing

Memory

512MB SDRAM

Sensor Type 1/1.8 inchCMOS, global shutter Sensor Properties 4.5mm diagonal, 4.5 x 4.5µm sq. pixels 7.38mm diagonal, 4.5

x 4.5µm sq. pixels

9mm diagonal, 4.5 x

4.5µm sq. pixels

Maximum Image Resolution (pixels)

800 x 600

1280 x 1024 1600 x 1200

640 x 480

Electronic Shutter Speed

14µs to 550ms 17µs to 750ms 20µs to 940ms

14µs to 520ms Acquisition Rapid reset, progressive scan, full-frame integration. Bit Depth 256 grey levels (8 bits/pixel) Frames Per Second

165 full frames per second. 76 full frames per

second.

53 full frames per second.

217 full frames per second. Lens Type C-Mount or M12 SD Card Slot 1 SD card slot for saving job and image files. The vision system supports SD cards with a

maximum capacity of 8GB, formatted with a FAT32 file system. Trigger 1 opto-isolated, acquisition trigger input. Remote software commands via Ethernet. Discrete Inputs

l 3 general-purpose inputs when connected to the Breakout cable.

l 8 general-purpose inputs available when connected to the CIO-MICRO I/O module via

the I/O module cable.

l 7 general-purpose inputs available when connected to the CIO-1400 I/O module via

the I/O module cable.

The number of image sensor rows are configurable and can be set within the In-Sight Explorer software. Decreasing the number of rows will increase the number of frames per second acquired by the vision system. Refer to the AcquireImage topicin the In-Sight®Explorer Help file for more information.

The default resolution for the In-Sight 7600 and 7800 vision system is 800 x 600 pixels. The vision system's resolutioncan be configured as 640 x 480 pixelswithin the In-Sight Explorer software. Refer to the In-Sight®Explorer Help file for more information.

Maximum frames per second is job-dependent, based on the minimum exposure for a fullimage frame capture using the dedicated acquisition trigger, and assumes there isno user interface connection to the vision system.

When connected to the Breakout cable, the vision system allowsfor bi-directional high-speed outputs and general-purpose inputs for HS OUT 2 / IN 2 and HS OUT3 / IN 3. These linesare configured as outputs by default.

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Specifications 7600 7800 7801 7802

Discrete Outputs

l 4 high-speed outputs when connected to the Breakout cable.

l 2 high-speed outputs, plus 8 general-purpose outputs available when connected to

the CIO-MICRO I/O module via the I/O module cable.

l 2 high-speed outputs, plus 6 general-purpose outputs available when connected to

the CIO-1400 I/O module via the I/O module cable.

Status LEDs SD Card Status, Pass/Fail LED and Indicator Ring, Network LED and Error LED. LED Ring Light

White, Red, Blue or IR LED ring light used with the illumination accessory (ISLM-7000-WHI).

l White LED color temperature: 4000 K

l Red LEDwavelength: 617 nm

l Blue LED wavelength: 455 nm

l IRLEDwavelength: 850 nm

Note: Refer to DataMan documentation for DataMan accessory specifications.

Network Communication

1 Ethernet port, 10/100/1000 BaseT with auto MDIX. IEEE 802.3 TCP/IP Protocol. Supports

DHCP, static and link-local IP address configuration. 1588 Support

Timestamp Resolution: 8ns

Synchronization Accuracy Through Transparent Clock: 5μs Serial Communication

RS-232C when connected to the Breakout cable2or a compatible I/O module.

Power Consumption

24VDC ±10%, 1.5A maximum

Power Output

24VDC @ 750mA maximum to external light.

Material Die-cast and extruded aluminum housing. Finish Painted. Mounting

Four M3 threaded mounting holes. 1/4-20, M6 and flathead mounting holes also available on

mounting bracket accessory (ISB-7000-7K). M4 mounting holes also available on mounting

bracket accessory (ISB-7000-5K). Dimensions

l 35.7mm (1.41in) x 60.5mm (2.38in) x 90.1mm (3.55in)

l 81.7mm (3.21in) x 60.5mm (2.38in) x 90.1mm (3.55in) with standard lens cover

accessory (COV-7000-CMNT).

l 102.7mm (4.04in) x 60.5mm (2.38in) x 90.1mm (3.55in) with extended lens cover

accessory (COV-7000-CMNT-EX).

l 77.4mm (3.05in) x 88.9mm (3.50in) x 97.2mm (3.83in) with illumination accessory

(ISLM-7000-WHI).

Weight

240 g (8.47 oz.)

Case Temperature

0°C to 50°C (32°F to 122°F). Storage Temperature -20°C to 80°C (-4°F to 176°F) Humidity < 80% non-condensing

If hardware handshakingis required, an I/O module must be used.

Case temperature can be verified using the EV GetSystemConfig(“Internal.Temperature”) Extended Native Mode command. When issued, it returns the vision system'sinternal temperature in degrees Celsius, which will be about 3 to 5 degrees above the vision system case temperature. Refer to the In-Sight®Explorer Help file for more information. A thermal scanner canalso be used to determine the vision system case temperature. Additional cooling measures are required if the case temperature cannot be kept below 50°C. Examplesof suchmeasures include: extra heat sinking and/or air movement.

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Specifications 7600 7800 7801 7802

Protection IP67 with cables and appropriate lens cover attached. Shock (Shipping and

Storage)

IEC 60068-2-27: 18 shocks (3 shocks in each polarity in each (X, Y, Z) axis) 80 Gs (800m/s2at

11ms, half-sinusoidal) with cables or cable plugs and appropriate lens cover attached. Vibration (Shipping and

Storage)

IEC 60068-2-6: vibration test in each of the three main axis for 2 hours @ 10 Gs (10 to 500 Hz

at 100m/s2/ 15mm) with cables or cable plugs and appropriate lens cover attached. Regulations/Conformity CE, FCC, KCC, TÜV SÜD NRTL, EU RoHS, China RoHS

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Acquisition Trigger

The vision system features one acquisition trigger input, which is optically isolated. The acquisition trigger input can be configured to trigger from either an NPN (current sinking) or PNP (current sourcing) device.

Specification Description

±15 — ±28 V

0 — ±5 V

TYP

@ 12 VDC, 2.0 mA @ 24 VDC, 4.2 mA

Delay

19ms maximum latency between leading edge of trigger and start of acquisition. Input pulse should be minimum of 1ms wide.

To trigger from an NPN type photoelectric sensor or PLC output, connect Common In to +24V and connect Trigger to the output of the photoelectric sensor. When the output turns on, it pulls Trigger down to 0V, turning the opto-coupler on.

To trigger from a PNP photoelectric sensor or PLC output, connect Trigger to the output of the photoelectric sensor and connect Common In to 0V. When the output turns on, it pulls Trigger up to +24V, turning the opto-coupler ON.

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General-Purpose Inputs

The vision system features three1built-in general-purpose inputs, which are optically isolated. The inputs can be configured as either NPN (current sinking) or PNP (current sourcing) lines.

Specification Description

±15 — ±28 V

0 — ±5 V

TYP

@ 12 VDC, 2.0 mA @ 24 VDC, 4.2 mA

Delay 1.11ms maximum latency between leading edge of trigger and start of acquisition. Input pulse should be

minimum of 1ms wide.

For NPN lines, to utilize an input, connect Common In to +24V and connect In 1 to the output of the photoelectric sensor or PLC. When the output turns on, it pulls In 1 down to 0V, turning the opto-coupler on.

For PNP lines, to utilize an input, connect In 1 to the output of the detector and connect Common In to 0V. When the output turns on, it pulls In 1 up to +24V, turning the opto-coupler ON.

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High-Speed Outputs

The vision system features four1built-in, high-speed outputs, which are optically isolated. The high-speed outputs can be used as either NPN (current sinking) or PNP (current sourcing) lines.

Specification Description

Voltage 26.4V maximum through external load Current 50mA maximum sink current

OFF state leakage current 100µA External load resistance 240 Ohms to 10K Ohms Each line rated at a maximum 50mA, protected against over-current, short circuits and transients from

switching inductive loads. High current inductive loads require external protection diode.

Delay

10μs (maximum due to opto-isolators turning ON).

For NPN lines, the external load should be connected between the output and the positive supply voltage (<26.4V). The outputs pull down to less than 3V when ON, which causes current to flow through the load. When the outputs are OFF, no current flows through the load.

For PNP lines, the external load should be connected between the output and the negative supply voltage (0V). When connected to a 24VDC power supply, the outputs pull up greater than 21V when ON, and current flows through the load. When the outputs are OFF, no current flows through the load.

Delay when opto-isolators turn OFF depends on the load to which the output isconnected. With a 240 Ohm load, the maximum delay willbe

200μs.

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High-Speed Output Wiring

To connect to an NPN-compatible PLC input, connect High-Speed Output 0, Output 1, Output 2, or Output 3 directly to the PLC input. When enabled, the output pulls the PLC input down to less than 3V.

To connect to a PNP-compatible PLC input, connect High-Speed Output 0, Output 1, Output 2 or Output 3 directly to the PLC input. When enabled, the output pulls the PLC input up to greater than 21V.

To connect the high-speed outputs to a relay, LED or similar load, connect the negative side of the load to the output and the positive side to +24V. When the output switches on, the negative side of the load is pulled down to less than 3V, and 24V appears across the load. Use a protection diode for a large inductive load, with the anode connected to the output and the cathode connected to +24V.

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External Light Cable

The External Light cable (CCB-M12LTF-xx) is used to connect to an external lighting device, providing power and strobe control. The External Light cable can be connected to either a continuous lighting device or a strobed lighting device. Before using an external lighting device, you must use the Light Settings dialog within In-Sight Explorer to configure the light settings. For more information, refer to the Light Settings topic in the In-Sight®Explorer Help file.

Note: If brightness control is required, use External Light cables with the following product IDs: IVSL-5PM12-J300, IVSL-5PM12-J500, IVSL-5PM12-J1000 and IVSL-5PM12-J2000.

Pin# Signal Name Wire Color

1 +24VDC Brown 2 Reserved White 3 GND Blue 4 Strobe Black 5 Chassis Not Connected

Current load: average: 500mA, peak: 1A (max. 100µs).

Note: Cables are sold separately.

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Ethernet Cable

The RJ-45 to M12 X-coded Ethernet cable provides Ethernet connectivity and supplies power to the vision system.

P1 Pin Number Wire Color Signal Name P2 Pin Number

1 White/Orange TxRx A + 1 2 Orange TxRx A - 2 3 White/Green TxRx B + 3 4 Blue TxRx C + 8 5 White/Blue TxRx C - 7 6 Green TxRx B - 4 7 White/Brown TxRx D + 5 8 Brown TxRx D - 6

Note:

l Cables are sold separately.

l The wiring for this cable follows standard industrial Ethernet M12 specifications. This differs from the 568B

standard.

CAUTION: The Ethernet cable shield must be grounded at the far end. Whatever this cable is plugged into (usually

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Breakout Cable

The Breakout cable provides connections to an external power supply, the acquisition trigger input, general-purpose inputs, high-speed outputs, and RS-232 serial communications. The Breakout cable is not terminated.

Pin# Signal Name

Wire Color

1 IN 2 / HS OUT 2 Yellow 2 RS-232 TRANSMIT

White/Yellow

3 RS-232 RECEIVE

Brown 4 IN 3 / HS OUT 3 White/Brown 5 IN 1 Violet 6 COMMON IN White/Violet 7 +24VDC Red 8 GND Black 9 COMMON OUT Green 10 TRIGGER Orange 11 HS OUT 0 Blue 12 HS OUT 1 Grey

Note:

l Cables are sold separately.

l Exposed wires can be cut short or wire ends trimmed, and the wires tied back using a tie made of non-

conductive material. Keep all bare wires separated from the +24VDC wire.

l I/O wiring or adjustments to I/O devices should be performed when the vision system is not receiving power.

If hardware handshakingis required, an I/O module must be used.

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I/O Module Cable

The I/O Module cable connects the vision system directly to a compatible I/O module via the DB15 connector. When the I/O module is used, all power and communication lines used by the vision system are connected using the I/O Module cable.

P1 Pin# Signal Name Wire Color Signal Name P2 Pin#

1 IN 2 / HS OUT 2 Yellow Not Used Not Used

2 RS-232 TRANSMIT White/Yellow RS-232 TRANSMIT 7 3 RS-232 RECEIVE Brown RS-232 RECEIVE 6 4 IN 3 / HS OUT 3 White/Brown Not Used Not Used 5 IN 1 Violet Not Used Not Used 6 COMMON IN White/Violet TRIGGER- 3 7 +24VDC Red +24VDC 1 8 GND Black -24VDC 8 9 COMMON OUT Green -24VDC 8 10 TRIGGER Orange TRIGGER+ 2 11 HS OUT 0 Blue HS OUT 0 4 12 HS OUT 1 Grey HS OUT 1 5

Note: Cables are sold separately.

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Vision System Dimensions

Note:

l All dimensions are in millimeters [inches] and are for reference purposes only.

l All specifications are for reference purpose only and may be changed without notice.

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Vision System Dimensions (with Standard Lens Cover)

Note:

l All dimensions are in millimeters [inches] and are for reference purposes only.

l All specifications are for reference purpose only and may be changed without notice.

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Vision System Dimensions (with Extended Lens Cover)

Note:

l All dimensions are in millimeters [inches] and are for reference purposes only.

l All specifications are for reference purpose only and may be changed without notice.

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Vision System Dimensions (with Illumination and Lens Cover)

Note:

l All dimensions are in millimeters [inches] and are for reference purposes only.

l All specifications are for reference purpose only and may be changed without notice.

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Mounting Bracket Dimensions (ISB-7000-7K)

Note:

l All dimensions are in millimeters [inches] and are for reference purposes only.

l All specifications are for reference purpose only and may be changed without notice.

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Mounting Bracket Dimensions (ISB-7000-5K)

Note:

l All dimensions are in millimeters [inches] and are for reference purposes only.

l All specifications are for reference purpose only and may be changed without notice.

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Vision System C-Mount Lens Clearance Dimensions

Note:

l All dimensions are in millimeters [inches] and are for reference purposes only.

l All specifications are for reference purpose only and may be changed without notice.

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Cleaning/Maintenance

Clean the Vision System Housing

To clean the outside of the vision system housing, use a small amount of mild detergent cleaner or isopropyl alcohol on a cleaning cloth. Do not pour the cleaner directly onto the vision system housing.

CAUTION: Do not attempt to clean any In-Sight product with harsh or corrosive solvents, including lye, methyl ethyl

ketone (MEK) or gasoline.

Clean the Vision System Image Sensor Window

To remove dust from the outside of the image sensor window, use a pressurized air duster. The air must be free of oil, moisture or other contaminants that could remain on the glass and possibly degrade the image. Do not touch the glass window. If oil/smudges still remain, clean the window with a cotton bud using alcohol (ethyl, methyl or isopropyl). Do not pour the alcohol directly on the window.

Cleaning/Maintenance

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