Cognex In-Sight 5410, In-Sight 5100C, In-Sight 5413, In-Sight 5403, In-Sight 5600 Reference Manual

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In-Sight

5000 Series

Vision System

Reference Guide

2018 March23 Revision:5.6.0.15

Legal Notices

The software described in this document is furnished under license, and may be used or copied only in accordance with the terms of such license and with the inclusion of the copyright notice shown on this page. Neither the software, this document, nor any copies thereof may be provided to, or otherwise made available to, anyone other than the licensee. Title to, and ownership of, this software remains with Cognex Corporation or its licensor. Cognex Corporation assumes no responsibility for the use or reliability of its software on equipment that is not supplied by Cognex Corporation. Cognex Corporation makes no warranties, either express or implied, regarding the described software, its merchantability, non-infringement or its fitness for any particular purpose.

The information in this document is subject to change without notice and should not be construed as a commitment by Cognex Corporation. Cognex Corporation is not responsible for any errors that may be present in either this document or the associated software.

Companies, names, and data used in examples herein are fictitious unless otherwise noted. No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, nor transferred to any other media or language without the written permission of Cognex Corporation.

Portions of the hardware and software provided by Cognex may be covered by one or more U.S. and foreign patents, as well as pending U.S. and foreign patents listed on the Cognex web site at: http://www.cognex.com/patents.

The following are registered trademarks of Cognex Corporation:

Cognex, 2DMAX, Advantage, AlignPlus, Assemblyplus, CheckitwithChecker, Checker, CognexVisionforIndustry, CognexVSOC, CVL, DataMan, DisplayInspect, DVT, EasyBuilder, Hotbars, IDMax, In-Sight, LaserKiller, MVS-8000, OmniView, PatFind, PatFlex, PatInspect, PatMax, PatQuick, SensorView, SmartView, SmartAdvisor, SmartLearn, UltraLight, VisionSolutions, VisionPro, VisionView

The following are trademarks of Cognex Corporation:

The Cognex logo, 1DMax, 3D-Locate, 3DMax, BGAII, CheckPoint, CognexVSoC, CVC-1000, FFD, iLearn, In-Sight (design insignia with cross-hairs), In-Sight2000, InspectEdge, Inspection Designer, MVS, NotchMax, OCRMax, PatMaxRedLine, ProofRead, SmartSync, ProfilePlus, SmartDisplay, SmartSystem, SMD4, VisiFlex, Xpand

Other product and company trademarks identified herein are the trademarks of their respective owners.

Regulations/Conformity

Note: For the most up-to-date CE declaration and regulatory conformity information, please refer to the Cognex

online support site: http://www.cognex.com/Support.

Safety and Regulatory

Manufacturer

FCC

KCC In-Sight 5100/5110/5400/5410: CGX-IS5400-01(A)

Cognex Corporation One Vision Drive Natick, MA 01760 USA

In-Sight 5100/5110/5400/5410: Type 821-0034-1R In-Sight 5100C/5400C: Type 821-0036-1R In-Sight 5403/5413: Type 821-0037-1R

FCC Part 15, Class A This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference; and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense.

In-Sight 5100C/5400C: CGX-IS5400-C01(A) In-Sight 5403/5413: CGX-IS5403-01(A)

NRTL TÜV SÜD AM SCC/NRTL OSHA Scheme for UL/CAN 60950-1. CB TÜV SÜD AM, IEC/EN 60950-1. CB report available upon request. RoHS Compliant to the latest applicable Directive.

Safety and Regulatory

Manufacturer

FCC

KCC In-Sight 5600/5610: KCC-REM-CGX-IS5600-01

NRTL TÜV SÜD AM SCC/NRTL OSHA Scheme for UL/CAN 61010-1. CB TÜV SÜD AM, IEC/EN 61010-1. CB report available upon request. RoHS Compliant to the latest applicable Directive.

Cognex Corporation One Vision Drive Natick, MA 01760 USA

In-Sight 5600/5610: Type 821-0041-1R In-Sight 5603/5613: Type 821-0042-1R In-Sight 5604/5614: Type 821-0051-1R In-Sight 5605/5615: Type 821-0032-1R; Type 821-0032-2R In-Sight 5705/5715/5705C: Regulatory Model 1AAF

In-Sight 5603/5613: KCC-REM-CGX-IS5603-01 In-Sight 5604/5614: KCC-REM-CGX-IS5604-01 In-Sight 5605/5615: CGX-IS5605-01(A) In-Sight 5705/5715/5705C: Regulatory Model 1AAF: MSIP-REM-CGX-1AAF

Regulations/Conformity

For European Community Users

Cognex complies with Directive 2012/19/EU OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 4 July 2012 on waste electrical and electronic equipment (WEEE).

This product has required the extraction and use of natural resources for its production. It may contain hazardous substances that could impact health and the environment, if not properly disposed.

In order to avoid the dissemination of those substances in our environment and to diminish the pressure on the natural resources, we encourage you to use the appropriate take-back systems for product disposal. Those systems will reuse or recycle most of the materials of the product you are disposing in a sound way.

The crossed out wheeled bin symbol informs you that the product should not be disposed of along with municipal

waste and invites you to use the appropriate separate take-back systems for product disposal.

If you need more information on the collection, reuse, and recycling systems, please contact your local or regional waste administration.

You may also contact your supplier for more information on the environmental performance of this product.

Precautions

Observe these precautions when installing the Cognex product, to reduce the risk of injury or equipment damage:

l In-Sight 5000 series vision systems are intended to be supplied by a UL or NRTL listed power supply with a

24VDC output rated for at least 600 mA continuous and a maximum short circuit current rating of less than 8A and a maximum power rating of less than 100VA and marked Class 2 or Limited Power Source (LPS). Any other voltage creates a risk of fire or shock and can damage the components. Applicable national and local wiring standards and rules must be followed.

l Do not install Cognex products where they are directly exposed to environmental hazards such as excessive

heat, dust, moisture, humidity, impact, vibration, corrosive substances, flammable substances, or static electricity.

l To reduce the risk of damage or malfunction due to over-voltage, line noise, electrostatic discharge (ESD), power

surges, or other irregularities in the power supply, route all cables and wires away from high current wiring or high-voltage power sources.

l The housing of the vision system is internally connected to the system ground wire (pin 8 of the Breakout cable).

Therefore, if the mounting surface of the vision system is at a non-zero ground potential, it is strongly recommended that the vision system be mounted on an isolated or non-conductive mount.

l Do not expose the image sensor to laser light; image sensors can be damaged by direct, or reflected, laser light.

If your application requires the use of laser light that may strike the image sensor, a lens filter at the corresponding laser's wavelength is recommended. Contact your local integrator or application engineer for suggestions.

l The In-Sight vision system does not contain user-serviceable parts. Do not make electrical or mechanical

modifications to In-Sight vision system components. Unauthorized modifications may void your warranty.

l Changes or modifications not expressly approved by the party responsible for regulatory compliance could void

the user’s authority to operate the equipment.

l Service loops should be included with all cable connections.

l Cable shielding can be degraded or cables can be damaged or wear out more quickly if a service loop or bend

radius is tighter than 10X the cable diameter. The bend radius must begin at least six inches from the connector.

l This device is certified for office use only and if used at home, there can be frequency interference problems.

l This device should be used in accordance with the instructions in this manual.

Table of Contents

Legal Notices 2

Regulations/Conformity 3

For European Community Users 5

Precautions 6

Table of Contents 7

Introduction 8

Support 8 Standard Components 8 Accessories 9

Cables 9 I/O Modules 11

Installation 13

Connectors and Indicators 13 Install the Lens 14 Connect the Ethernet Cable 14 Connect the Breakout Cable 15

Specifications 16

5100, 5100C, 5400C, 5403 and 5400 Vision System Specifications 16 5603, 5600 and 5605 Vision System Specifications 18 5604 Line Scan Vision System Specifications 20 5705 and 5705C Vision System Specifications 22 I/O Specifications 24

Acquisition Trigger Input 24 Encoder Inputs (In-Sight 5604 Only) 25 High-Speed Outputs 26 5100 and 5400 Series Vision System Ethernet Cable Specifications 28 5600 and 5700 Series Vision System Ethernet Cable Specifications 29 Breakout Cable Specifications 30 I/O Module Cable Specifications 31

Dimensional Drawings 32

5100, 5100C, 5400, 5400C and 5403 Vision System (With Lens Cover) 32 5100, 5100C, 5400, 5400C and 5403 Vision System (Without Lens Cover) 33 5600 and 5603 Vision System (With Lens Cover) 34 5600 and 5603 Vision System (Without Lens Cover) 35 5604, 5605, 5705, and 5705C Vision System (With Lens Cover) 36 5604, 5605, 5705, and 5705C Vision System (Without Lens Cover) 37

Cleaning/Maintenance 38

Clean the Vision System Housing 38 Clean the Vision System ImageSensor Window 38 Clean the Vision System Lens Cover 38

Introduction

The In-Sight®vision system is a compact, network-ready, stand-alone machine vision system used for automated inspection, measurement, identification and robot guidance applications on the factory floor. All models can be easily configured remotely over a network using an intuitive user interface.

Support

Many information resources are available to assist you in using the vision system:

l The In-Sight

l On-demand training: http://www.cognex.com/on-demand-training.aspx.

l The In-Sight online support site: http://www.cognex.com/Support/InSight.

Standard Components

The vision system is shipped with the standard components listed below.

Note: Cables are sold separately.

Explorer Help and EasyBuilder Help files, provided with In-Sight Explorer software.

Component In-Sight 5100/5110

In-Sight 5100C In-Sight 5400C

In-Sight 5400/5410

50mm Lens Cover Kit (P/N 800-5842-xR)

80mm Lens Cover Kit (P/N 823-0133-xR)

Thread Guard (P/N 370-0361)

Mounting Screw Kit (P/N 800-5843-xR)

Component Description

Vision System Provides image acquisition, vision processing, job storage, serial and Ethernet

connectivity and discrete I/O.

Lens Cover Kit (includes lens cover and O-Ring)

Thread Guard Protects the In-Sightvision system lens cover threads when the lens cover is not used.

Mounting Screw Kit Includes M4 screws for mounting the vision system (quantity 4).

Provides environmental protection for the lens.

Remove the thread guard prior to installing the lens cover.

X X

X X X

In-Sight 5403/5413 In-Sight 5600/5610

In-Sight 5603/ 5613

In-Sight 5604/5614 In-Sight 5605/5615 In-Sight 5705/5715

In-Sight 5705C

Introduction

Accessories

The following components can be purchased separately. For a complete list of options and accessories, contact your local Cognex sales representative.

Cables

Note: Cables are sold separately.

CAUTION: All cable connectors are “keyed” to fit the connectors on the vision system; do not force the connections

or damage may occur.

Ethernet Cable

The Ethernet cable is used to connect the vision system to other network devices. The pin-outs for the cable are listed in the 5100 and 5400 Series Vision System Ethernet Cable Specifications on page28 and 5600 and 5700 Series Vision

System Ethernet Cable Specifications on page29. This cable is available in the lengths and styles listed below.

Length Standard Part # 45-Degree Key Right-Angle Part # 135-Degree Key Right Angle Part #

0.6 m CCB-84901-1001-00 N/A N/A 2 m CCB-84901-1002-02 CCB-84901-6005-02 CCB-84901-7005-02 5 m CCB-84901-1003-05 CCB-84901-6001-05 CCB-84901-7001-05 10 m CCB-84901-1004-10 CCB-84901-6002-10 CCB-84901-7002-10 15 m CCB-84901-1005-15 CCB-84901-6003-15 CCB-84901-7003-15 30 m CCB-84901-1006-30 CCB-84901-6004-30 CCB-84901-7004-30

Introduction

Breakout Cable

The Breakout cable provides connection to an external power supply, RS-232 serial communications, acquisition trigger input, high-speed outputs and encoder inputs (In-Sight 5604 only). The pin-outs for the cable are listed in the Breakout

Cable Specifications on page30. This cable is available in the lengths listed below.

Length Standard Part # 45-Degree Key Right-Angle Part # 135-Degree Key Right Angle Part #

2 m CCB-84901-0101-02 CCB-84901-0401-02 CCB-84901-0501-02 5 m CCB-84901-0102-05 CCB-84901-0402-05 CCB-84901-0502-05 10 m CCB-84901-0103-10 CCB-84901-0403-10 CCB-84901-0503-10 15 m CCB-84901-0104-15 CCB-84901-0404-15 CCB-84901-0504-15

Introduction

I/O Module Cable

The I/O Module cable connects the vision system directly to a compatible In-Sight I/O module via the DB15 connector. The pin-outs for the cable are listed in the I/O Module Cable Specifications on page31. This cable is available in the lengths listed below.

Length Standard Part # 45-Degree Key Right-Angle Part # 35-Degree Key Right-Angle Part #

2 m CCB-84901-0901-02 CCB-84901-4001-02 CCB-84901-5001-02 5 m CCB-84901-0902-05 CCB-84901-4002-05 CCB-84901-5002-05 10 m CCB-84901-0903-10 CCB-84901-4003-10 CCB-84901-5003-10 15 m CCB-84901-0904-15 CCB-84901-4004-15 CCB-84901-5004-15

I/O Modules

The following I/O modules are compatible with your vision system, and provide access to additional discrete inputs and outputs.

I/O Module Vision System Discrete

Inputs

CIO-1400

CIO-MICRO

CIO-MICRO-CC All In-Sight 5000 series vision systems (except In-Sight 5705, 5705C

All In-Sight 5000 series vision systems (except In-Sight 5604)

All In-Sight 5000 series vision systems

and 5715)

7 general

8 general

Discrete

Outputs

2high-speed, 6 general

2high-speed, 8 general

Introduction

Note:

l The CIO-MICRO I/O module only supports In-Sight 5700 series vision systems with firmware version 5.3.0

and higher.

l The CIO-MICRO and CIO-MICRO-CC I/O modules do not support 1000 BaseT pass-through operation. If

1000 BaseT operation is required when using the In-Sight 5600 series or In-Sight 5700 series vision system, you must connect a LAN cable from a Gigabit Ethernet switch to the I/O module’s LAN port and connect the vision system’s Ethernet cable to the Gigabit Ethernet switch.

l The CIO-MICRO & CIO-MICRO-CC I/O modules support In-Sight 5100 series and 5400 series vision

systems with 128MB non-volatile flash memory or higher and support all In-Sight 5600 series vision systems.

l The CIO-MICRO-CC I/O module also adds CC-link networking capability. Refer to the In-Sight

and CIO-MICRO-CC I/O Module Installation Manual for detailed connection information.

CIO-MICRO

Installation

This section describes the connection of the vision system to its standard components and accessories.For a complete list of options and accessories, contact your Cognex sales representative.

Note:

l Cables are sold separately.

l If any of the standard components appear to be missing or damaged, immediately contact your Cognex

Authorized Service Provider (ASP) or Cognex Technical Support.

CAUTION: All cable connectors are “keyed” to fit the connectors on the vision system; do not force the connections

or damage may occur.

Connectors and Indicators

Connector/Indicator Function

24VDC Connector

User 1 LED Green when active. User-configurable within the In-Sight Explorer Discrete Output

User 0 LED Red when active. User-configurable within the In-Sight Explorer Discrete Output

Power LED Green when power is applied. Network Traffic LED Flashes green while transmitting and receiving data. Network Status LED Green when a network connection is detected. ENET Connector Connects the vision system to a network. The ENET connector provides the

Connects the Breakout cable, which provides connections to an external power supply, the acquisition trigger input, high-speed outputs and RS-232 serial communications. For more information, refer to Breakout Cable Specifications on

page30. Alternately, this connector is used to attach the I/O Module cable to an

optional In-Sight I/O module, which adds general-purpose discrete I/O and light control functionality. For more information, refer to the I/O Module Cable

Specifications on page31.

Settings dialog, using Discrete Output Line 4 (Line 10 for all I/O modules, except the CIO-1400, which uses Line 9).

Settings dialog, using Discrete Output Line 5 (Line 11 for all I/O modules, except the CIO-1400, which uses Line 10).

Ethernet connection to external network devices. For more information, refer to the

5100 and 5400 Series Vision System Ethernet Cable Specifications on page28

5600 and 5700 Series Vision System Ethernet Cable Specifications on

and

page29

Installation

Note:

l For the In-Sight 5100 and 5400 series, when the vision system is powered up, User 0 LED and User 1 LED

both momentarily turn on. Then, User 0 LED turns off and User 1 LED stays on. Next, User 0 LED turns on and User 1 LED turns off. Finally, both LEDs momentarily turn on and then turn off.

l For the In-Sight 5600 series and In-Sight 5700 series, when the vision system is powered up, User 0 LED

and User 1 LED both momentarily turn on. Then, User 1 LED turns off and User 0 LED stays on. Next, User 1 LED turns on and User 0 LED turns off. Finally, both LEDs momentarily turn on and then turn off.

Install the Lens

1. Remove the protective film covering the threaded lens opening, if present.

2. Attach a C-Mount lens to the vision system. The exact lens focal length needed depends on the working distance and the field of view required for your machine vision application.

3. If using a lens cover, remove the thread guard and attach the lens to the vision system.

Connect the Ethernet Cable

1. Connect the Ethernet cable’s M12 connector to the vision system’s ENET connector.

2. Connect the Ethernet cable’s RJ-45 connector to a switch/router or PC, as applicable.

Installation

Connect the Breakout Cable

Note: Unused wires can be clipped short or tied back using a tie made of non-conductive material. Keep all bare

wires separated from the +24VDC wire.

1. Verify that the 24VDC power supply being used is unplugged and not receiving power.

2. Optionally, connect the I/O or serial wires to an appropriate device (for example, a PLC, an encoder, or a serial device). For more information, refer to Breakout Cable Specifications on page30.

Note: When using an In-Sight 5604 line scan vision system, the RS-232RX wire is used as Encoder A and the RS-232TX wire is used as Encoder B. For more information, refer to Encoder Inputs (In-Sight 5604 Only)

on page25.

3. Attach the I/O Breakout cable's +24VDC (White/Green wire) and 24V COMMON (Brown wire) to the corresponding terminals on the power supply. Refer to Breakout Cable Specifications on page30 for wiring details.

CAUTION: Never connect voltages other than 24VDC. Always observe the polarity shown.

4. Attach the Breakout cable's M12 connector to the vision system's 24VDC connector.

5. Restore power to the 24VDC power supply and turn it on if necessary.

Specifications

The following sections list general specifications for the In-Sight 5000 series vision systems.

5100, 5100C, 5400C, 5403 and 5400 Vision System Specifications

Specification 5100/5110 5100C 5400C 5403/5413 5400/5410

Minimum Firmware Requirement

Job/Program Memory

Image Processing Memory

Sensor Type 1/3-inch CCD 1/1.8-inch CCD 1/3-inch CCD Sensor

Properties

Maximum Resolution

(pixels) Electronic

Shutter Speed Acquisition Rapid reset, progressive scan, full-frame integration. Bit Depth 256 grey levels (8

Frames Per Second

Lens Type C-mount Lens Cover

View Port Material

Trigger 1 opto-isolated, acquisition trigger input. Remote software commands via Ethernet and RS-232C. Discrete Inputs None built-in. Additional inputs available using a compatible I/O module. (For more information, refer

Discrete Outputs 2 built-in, high-speed outputs. Additional outputs available using a compatible I/O module. (For more

Status LEDs Power, Network Status, Network Traffic, 2 user configurable. Network

Communication

In-Sight version 4.4.3

128MB non-volatile flash memory; unlimited storage via remote network device.

256MB SDRAM

5.92mm diagonal,

7.4 x 7.4µm sq. pixels

640 x 480 640 x 480 1600 x 1200 640 x 480

16µs to 1000ms 16µs to 1000ms 27µs to 1000ms 16µs to 1000ms

24-bit color 24-bit color 256 grey levels (8 bits/pixel)

bits/pixel) 60 full frames per second. 60 full frames per

Clear plastic with an abrasion-resistant coating on the exterior side.

I/O Modules on page11

information, refer to

1 Ethernet port, 10/100 BaseT, TCP/IP protocol. Supports DHCP (factory default), static and link-local IP address configuration.

.) Unlimited inputs when using an Ethernet I/O system.

I/O Modules on page11

5.92mm diagonal,

7.4 x 7.4µm sq. pixels

second.

.) Unlimited outputs when using an Ethernet I/O system.

8.8mm diagonal,

4.4 x 4.4µm sq. pixels

14 full frames per second.

5.92mm diagonal,

7.4 x 7.4µm sq. pixels

60 full frames per second.

The In-Sight firmware version 5.1.0 and higher is not supported on In-Sight 5100/5110, 5100C, 5400C, 5403/5413 and 5400/5410 vision systems.

The number of image sensor rows are configurable and can be set withinthe In-Sight Explorer software. Decreasing the number of rows will increase the number of frames per second acquired by the vision system. Refer to the AcquireImage topic in the In-Sight®Explorer Help file for more information.

For In-Sight 5100/5110, 5100C, 5400C, 5403/5413 and 5400/5410 vision systems,the maximum frames per second isjob-dependent, based on the minimum exposure for a full image frame capture using the dedicatedacquisition trigger, and assumes there isno user interface connectionto the vision system.

Specifications

Specification 5100/5110 5100C 5400C 5403/5413 5400/5410

1588 Support

Serial Communication

Power Consumption

Material Die-cast aluminum housing. Finish Painted. Mounting Eight M4 threaded mounting holes (four front and four back). Dimensions

Weight 350 g (12.3 oz.) Lens cover installed, without lens. Operating

Temperature Storage

Temperature Humidity 95%, non-condensing (Operating and Storage) Protection IP67 (with appropriate lens cover properly installed). Shock (Shipping

and Storage) Vibration

(Shipping and Storage)

Regulatory Compliance

Timestamp Resolution: 8ns Synchronization Accuracy Through Transparent Clock: 5µs

RS-232C when connected to the Breakout Cable or a compatible I/O module. (For more information, refer to

I/O Modules on page11

24VDC ±10%, 500mA maximum.

83.4mm (3.28in) x 124.2mm (4.89in) x 61.4mm (2.42in) with lens cover installed.

43.5mm (1.71in) x 124.2mm (4.89in) x 61.4mm (2.42in) without lens cover installed (includes Thread Guard).

0°C to 45°C (32°F to 113°F)

-30°C to 80°C (-22°F to 176°F)

80 G Shock with 150 gram lens attached per IEC 68-2-27.

10 G from 10-500 Hz with 150 gram lens per IEC 68-2-6.

CE, FCC, KCC, TÜV SÜD NRTL, RoHS

1588 isonlysupported on vision systems running firmware version 4.5.0 and higher.

Specifications

5603, 5600 and 5605 Vision System Specifications

Specification 5603/5613 5600/5610 5605/5615

Minimum Firmware Requirement

Job/Program Memory

Image Processing Memory

Sensor Type 1/1.8-inch CCD 1/3-inch CCD 2/3-inch CCD Sensor

Properties Maximum

Resolution

(pixels) Electronic

Shutter Speed Acquisition Rapid reset, progressive scan, full-frame integration. Bit Depth 256 grey levels (8 bits/pixel) Frames Per

Second

Lens Type C-mount Lens Cover View

Port Material Trigger 1 opto-isolated, acquisition trigger input. Remote software commands via Ethernet and RS-232C. Discrete Inputs None built-in. Additional inputs available using a compatible I/O module. (For more information, refer

Discrete Outputs 2 built-in, high-speed outputs. Additional outputs available using a compatible I/O module. (For more

Status LEDs Power, Network Status, Network Traffic, 2 user configurable. Network

Communication 1588 Support

Serial Communication

Power Consumption

Material Die-cast aluminum housing. Finish Painted/Powder coat (back plate).

In-Sight version 4.4.3 In-Sight version 4.4.1

128MB non-volatile flash memory; unlimited storage via remote network device.

256MB SDRAM

8.8mm diagonal, 4.4 x

4.4µm sq. pixels

5.92mm diagonal, 7.4 x

7.4µm sq. pixels

11.01mm diagonal, 3.45 x 3.45µm sq. pixels

1600 x 1200 640 x 480 2448 x 2048

27µs to 1000ms 32µs to 1000ms 28.8µs to 1000ms

14 full frames per second. 60 full frames per second. 16 full frames per second.

Clear plastic with an abrasion-resistant coating on the exterior side.

I/O Modules on page11

information, refer to

.) Unlimited inputs when using an Ethernet I/O system.

I/O Modules on page11

.) Unlimited outputs when using an Ethernet I/O system.

1 Ethernet port, 10/100/1000 BaseT with auto MDIX. IEEE 802.3 TCP/IP protocol. Supports DHCP (factory default), static and link-local IP address configuration.

Timestamp Resolution: 8ns Synchronization Accuracy Through Transparent Clock: 5µs

RS-232C when connected to the Breakout Cable or a compatible I/O module. (For more information, refer to

I/O Modules on page11

24VDC ±10%, 600mA maximum.

The In-Sight firmware version 5.1.0 and higher is not supported on In-Sight 5603/5613, 5600/5610 and 5605/5615 vision systems.

Maximum frames per second isjob-dependent, based on the minimum exposure for a full image frame capture using the dedicated acquisition trigger, and assumesthere is no user interface connection to the vision system.

1588 isonlysupported on vision systems running firmware version 4.5.0 and higher.

Specification 5603/5613 5600/5610 5605/5615

Mounting Eight M4 threaded mounting holes (four front and four back). Dimensions

99.9mm (3.93in) x 124.2mm (4.89in) x 61.4mm (2.42in) with lens cover installed.

60.1mm (2.37in) x 124.2m (4.89in) x 61.4mm (2.42in) without lens cover installed.

134.4mm (5.29in) x 124.1mm (4.88in) x

61.4mm (2.42in) with lens cover installed.

53.2mm (2.09in) x 124.1mm (4.88in) x

61.4mm (2.42in) without lens cover installed (includes Thread Guard).

Weight 463 g (16.3 oz.) Lens

cover installed, without lens.

Operating

0°C to 45°C (32°F to 113°F)

409 g (14.4 oz.) Lens cover installed, without lens.

538 g (19.0 oz.) Lens cover installed, without lens.

Temperature (non-circulating air)

Operating Temperature

0°C to 50°C (32°F to

122°F)

0°C to 50°C (32°F to

122°F)

0°C to 50°C (32°F to 122°F)

(circulating air) Storage

-30°C to 80°C (-22°F to 176°F)

Temperature Humidity 95%, non-condensing (Operating and Storage) Protection IP67 (with appropriate lens cover properly installed). Shock (Shipping

80 G Shock with 150 gram lens attached per IEC 68-2-27.

and Storage) Vibration

10 G from 10-500 Hz with 150 gram lens per IEC 68-2-6. (Shipping and Storage)

Regulatory

CE, FCC, KCC, TÜV SÜD NRTL, RoHS Compliance

Specifications

The vision system should be mounted with sufficient clearance on all sides to allow air circulation around and through the cooling postson the blackheat sink.

Additionalcooling from a fan is recommended for operation above 40°C. For operation up to 50°C, there must be ≥16 CFM of air moving through the cooling postson the black heat sink.

Additionalcooling from a fan is recommended for operation above 40°C. For operation up to 50°C, there must be ≥4 CFM of air moving through the cooling postson the black heat sink.

Additionalcooling from a fan is recommended for operation above 40°C. For operation up to 50°C, there must be ≥16 CFM of air moving through the cooling postson the black heat sink.

Specifications

5604 Line Scan Vision System Specifications

Specification 5604/5614

Minimum Firmware Requirement

Job/Program Memory

Image Processing Memory

Sensor Type 1-inch CCD Sensor Properties 14.3 mm x 14µm active area, 14µm x 14µm sq. pixels. Maximum

Resolution (pixels) Acquisition Line Scan integration. Bit Depth 256 grey levels (8 bits/pixel) Lines Per Second 44K lines per second. Lens Type C-mount Lens Cover View

Discrete Outputs 2 built-in, high-speed outputs. Additional outputs available using a compatible I/O module. (For

Encoder Inputs 2 built-in, encoder inputs for use with a 24VDC signal. Status LEDs Power, Network Status, Network Traffic, 2 user configurable. Network

Communication 1588 Support

Serial Communication

Power Consumption 24VDC ±10%, 600mA maximum. Material Die-cast aluminum housing. Finish Painted/Powder coat (back plate). Mounting Eight M4 threaded mounting holes (four front and four back). Dimensions

Weight 585 g (20.6 oz.) Lens cover installed, without lens. Operating

Temperature (noncirculating air)

In-Sight version 4.4.3

128MB non-volatile flash memory; unlimited storage via remote network device.

256MB SDRAM

1024 x 1 (CCD); 1024 x 8192 (up to 8192 lines for full resolution image).

Clear plastic with an abrasion-resistant coating on the exterior side.

refer to

more information, refer to system.

1 Ethernet port, 10/100/1000 BaseT with auto MDIX. IEEE 802.3 TCP/IP protocol. Supports DHCP (factory default), static and link-local IP address configuration.

Timestamp Resolution: 8ns Synchronization Accuracy Through Transparent Clock: 5µs

RS-232C when connected to compatible I/O module. (For more information, refer to

on page11

134.4mm (5.29in) x 124.1mm (4.88in) x 61.4mm (2.42in) with lens cover installed.

53.2mm (2.09in) x 124.1mm (4.88in) x 61.4mm (2.42in) without lens cover installed (includes Thread Guard).

0°C to 45°C (32°F to 113°F)

I/O Modules on page11

.) Unlimited inputs when using an Ethernet I/O system.

.) Unlimited outputs when using an Ethernet I/O

I/O Modules

The In-Sight firmware version 5.1.0 and higher is not supported on In-Sight 5604/5614 vision systems.

The vision system should be mounted with sufficient clearance on all sides to allow air circulation around and through the cooling postson the blackheat sink. If the vision system is not mounted with sufficient clearance, a fan is recommended.

Specification 5604/5614

Operating

0°C to 50°C (32°F to 122°F)

Temperature (circulating air)

Storage

-30°C to 80°C (-22°F to 176°F)

Temperature Humidity 95%, non-condensing (Operating and Storage) Protection IP67 (with appropriate lens cover properly installed). Shock (Shipping

80 G Shock with 150 gram lens attached per IEC 68-2-27.

and Storage) Vibration (Shipping

10 G from 10-500 Hz with 150 gram lens per IEC 68-2-6.

and Storage) Regulatory

CE, FCC, KCC, TÜV SÜD NRTL, RoHS

Compliance

Specifications

Additionalcooling from a fan is recommended for operation above 40°C. For operation up to 50°C, there must be ≥16 CFM of air moving through the cooling postson the black heat sink.

Specifications

5705 and 5705C Vision System Specifications

Specification 5705/5715 5705C

Minimum Firmware Requirement

Job/Program Memory 128MB non-volatile flash memory; unlimited storage via remote network device. Image Processing Memory 512MB SDRAM Sensor Type 2/3-inch CCD Sensor Properties 11.01mm diagonal, 3.45 x 3.45µm sq. pixels Maximum Resolution (pixels)12448 x 2048 Electronic Shutter Speed 14µs to 1000ms 16µs to 1000ms Acquisition Rapid reset, progressive scan, full-frame integration. Bit Depth 256 grey levels (8 bits/pixel) 24-bit color Frames Per Second

Lens Type C-mount Lens Cover View Port Material Clear plastic with an abrasion-resistant coating on the exterior side. Trigger 1 opto-isolated, acquisition trigger input. Remote software commands via Ethernet and

Discrete Inputs None built-in. Additional inputs available using a compatible I/O module. (For more

Discrete Outputs 2 built-in, high-speed outputs. Additional outputs available using a compatible I/O

Status LEDs Power, Network Status, Network Traffic, 2 user configurable. Network Communication 1 Ethernet port, 10/100/1000 BaseT with auto MDIX. IEEE 802.3 TCP/IP protocol.

Serial Communication RS-232C when connected to the Breakout Cable or a compatible I/O module. (For

Weight 538 g (19.0 oz.) Lens cover installed, without lens. Operating Temperature (non-

circulating air)

In-Sight version 5.1.0

16 full frames per second. 14 full frames per second.

RS-232C.

information, refer to

I/O Modules on page11

.) Unlimited inputs when using an Ethernet

I/O system.

module. (For more information, refer to

I/O Modules on page11

.) Unlimited outputs

when using an Ethernet I/O system.

Supports DHCP (factory default), static and link-local IP address configuration.

more information, refer to

I/O Modules on page11

134.4mm (5.29in) x 124.1mm (4.88in) x 61.4mm (2.42in) with lens cover installed.

53.2mm (2.09in) x 124.1mm (4.88in) x 61.4mm (2.42in) without lens cover installed (includes Thread Guard).

0°C to 45°C (32°F to 113°F)

The vision system should be mounted with sufficient clearance on all sides to allow air circulation around and through the cooling postson the blackheat sink.

Specification 5705/5715 5705C

Operating Temperature

0°C to 50°C (32°F to 122°F)

(circulating air) Storage Temperature -30°C to 80°C (-22°F to 176°F) Humidity 95%, non-condensing (Operating and Storage) Protection IP67 (with appropriate lens cover properly installed). Shock (Shipping and Storage) 80 G Shock with 150 gram lens attached per IEC 68-2-27. Vibration (Shipping and

10 G from 10-500 Hz with 150 gram lens per IEC 68-2-6.

Storage) Regulatory Compliance CE, FCC, KCC, TÜV SÜD NRTL, RoHS

Specifications

Additionalcooling from a fan is recommended for operation above 40°C. For operation up to 50°C, there must be ≥16 CFM of air moving through the cooling postson the black heat sink.

Specifications

I/O Specifications

Cable and connector specifications and connection examples for the acquisition trigger input, encoder inputs (In-Sight 5604 only) and the high-speed outputs are provided in the following sections.

Acquisition Trigger Input

The vision system features one acquisition trigger input, which is optically isolated. The acquisition trigger input can be configured to trigger from either an NPN (current sinking) or PNP (current sourcing) device.

Specification Description

Voltage

Current

Delay

ON: 20 to 28VDC (24VDC nominal) OFF: 0 to 3VDC (8VDC nominal threshold)

ON: 2.0 to 2.9mA OFF: < 250µA Resistance: ~10 kOhms

In-Sight 5100, 5110, 5100C, 5400C, 5400, 5410, 5600, 5610

In-Sight 5403, 5413, 5603, 5613 66µs maximum latency between leading edge of trigger and

In-Sight 5604, 5614 1 line (approximately equivalent to 23µs, based on a 1.4µs

In-Sight 5605, 5615, 5705, 5715

In-Sight 5705C

62µs maximum latency between leading edge of trigger and start of acquisition. Input pulse should be a minimum of 1ms wide.

start of acquisition. Input pulse should be a minimum of 1ms wide.

Exposure) is the maximum latency between leading edge of trigger and start of acquisition. Input pulse should be a minimum of 1ms wide.

52µs maximum latency between leading edge of trigger and start of acquisition. Input pulse should be a minimum of 1ms wide.

62µs maximum latency between leading edge of trigger and start of acquisition. Input pulse should be a minimum of 1ms wide.

The Breakout cable can be used to trigger from an NPN photoelectric sensor or PLC output. Connect TRIGGER+ to +24VDC and connect TRIGGER- to the output of the photoelectric sensor. When the output turns ON, it pulls TRIGGERdown to 0VDC, turning the opto-coupler ON. For more information, refer to Breakout Cable Specifications on page30.

The Breakout cable can also be used to trigger from a PNP photoelectric sensor or PLC output. Connect TRIGGER+ to the output of the photoelectric sensor and connect TRIGGER- to 0VDC. When the output turns ON, it pulls TRIGGER+ up to +24VDC, turning the opto-coupler ON. For more information, refer to Breakout Cable Specifications on page30.

Maximum latency is based on a 1µstrigger debounce.

Specifications

Note: When using the vision system with the Breakout cable, the polarity of the TRIGGER+ and TRIGGER- pins is

not critical. However, when using an optional I/O module, the polarity of the TRIGGER+ and TRIGGER- pins should be observed.

Encoder Inputs (In-Sight 5604 Only)

The Breakout cable can be used for communication between the vision system and a single or quadrature encoder. For single encoders, the ENCODERA pin must be used. For quadrature encoders, the ENCODERA or ENCODER B pin can be used. The signal from the encoder must be +24VDC. For more information, refer to Breakout Cable Specifications on

page30.

Specification Description

Voltage

Current

Maximum Encoder Frequency 99.2KHz (assuming a 50/50 duty cycle)

ON: 20 to 28VDC (24VDC nominal) OFF: 0 to 3VDC (9.6VDC nominal threshold)

ON: 84 to 118µA OFF: < 11µA Resistance: ~233 kOhms

Specifications

High-Speed Outputs

In-Sight 5000 series vision systems feature two built-in, high-speed outputs. Both of the high-speed outputs are NPN (current sinking) lines. The external load should be connected between the output and the positive supply voltage (28VDC or less). The outputs pull down to 0.1VDC or less when ON (1.25VDC or less for In-Sight 5604 only), which causes current to flow through the load. When the outputs are OFF, no current flows through the load.

Specification Description

Voltage 28VDC maximum through external load. Current

Delay

All In-Sight 5000 series (except In-Sight 5600 series)

In-Sight5600 series 100mA maximum sink current.

±5µs (maximum due to opto-isolators turning ON).

200mA maximum sink current. OFF state leakage current 200µA maximum. External load resistance 140 Ohms to 10 kOhms. Each line rated at a maximum 200mA, protected against over-

current, short circuit and transients from switching inductive loads. High current inductive loads require external protection diode.

OFF state leakage current 200µA maximum. External load resistance 280 Ohms to 10 kOhms. Each line rated at a maximum 100mA, protected against over-

current, short circuit and transients from switching inductive loads. High current inductive loads require an external protection diode.

High-Speed Output - NPN Configuration

The Breakout cable can be used to connect to an NPN-compatible PLC input. Connect HS OUT 0 or HS OUT 1 directly to the PLC input. When enabled, the output pulls down the PLC input to 0VDC. For more information, refer to Breakout

Cable Specifications on page30.

Delay when opto-isolators turn OFF depends on the load to which the output is connected. With a 240 Ohm load, the maximum delay will be ±5µs.

If HS OUT 1 is configured as a Strobe output type withinIn-Sight Explorer, the maximum strobe latencyis±5µs. For more information, refer to the In-Sight®Explorer Help file.

Specifications

High-Speed Output - PNP Configuration

The Breakout cable can be used to connect high-speed outputs with a PNP-compatible PLC input, if a pull-up resistor (for example, 2.2 kOhms 0.5W) is connected from the output to +24VDC. In this case, the resistor supplies 24VDC to the PLC input. The output will pull the voltage down to 0VDC, turning off the PLC input. This creates an inversion, with the PLC input ON when the vision system output is OFF, and vice-versa. Use an external NPN to PNP converter when this inversion is not desired. For more information, refer to Breakout Cable Specifications on page30.

High-Speed Output - Relay/LEDConfiguration

The Breakout cable can be used to connect the high-speed outputs to a relay, LED or similar load. Connect the negative side of the load to the output and the positive side to +24VDC. When the output switches on, the negative side of the load is pulled down to 0VDC, and 24VDC appears across the load. Use a protection diode for a large inductive load, with the anode connected to the output and the cathode connected to +24VDC. For more information, refer to Breakout Cable

Specifications on page30.

Specifications

5100 and 5400 Series Vision System Ethernet Cable Specifications

The Ethernet cable is used to connect the vision system to other network devices. The Ethernet cable can be connected to a single device or provide connections to multiple devices via a network switch or router.

P1 Pin# Signal Name Wire Color P2 Pin#

6 TPO+ White/Orange 1 4 TPO- Orange 2 5 TPI+ White/Green 3 7 TRMA Blue 4 1 TRMB White/Blue 5 8 TPI- Green 6 2 TRMC White/Brown 7 3 TRMD Brown 8

Note:

l Cables are sold separately.

l The wiring for this cable follows standard industrial Ethernet M12 specifications. This varies from the 568B

standard.

Specifications

5600 and 5700 Series Vision System Ethernet Cable Specifications

P1 Pin# Signal Name Wire Color P2 Pin#

6 MX0+ White/Orange 1 4 MX0- Orange 2 5 MX1+ White/Green 3 7 MX2+ Blue 4 1 MX2- White/Blue 5 8 MX1- Green 6 2 MX3+ White/Brown 7 3 MX3- Brown 8

Note:

l Cables are sold separately.

l The wiring for this cable follows the TIA-568 specifications.

l To ensure reliable communication using 1000 BaseT operation, the Ethernet cable must not exceed 75

meters (from the vision system to the endpoint). Cognex cables or patch cables should not exceed 5 meters and HCC (plenum wiring) should not exceed 60 meters. It's not recommended to use a 30 meter cable when using 1000 BaseT operation.

l A switch and a 10 meter cable can be used when experiencing issues. The wiring of the switch and cable

should follow the TIA-568 specifications.

Specifications

Breakout Cable Specifications

Pin# Signal Name Wire Color

1 +24VDC White/Green 2 TRIGGER+ Green 3 TRIGGER- White/Orange 4 HS OUT 0 Blue 5 HS OUT 1 White/Blue 6

RS-232 RECEIVE (RxD) (In-Sight 5604 Only: Encoder A)

RS-232 TRANSMIT (TxD) (In-Sight 5604 Only: Encoder B)

8 24V COMMON Brown

Orange

White/Brown

Note:

l Cables are sold separately.

l Unused wires can be clipped short or tied back using a tie made of non-conductive material. Keep all bare

wires separated from the +24VDC wire.

l The housing of the vision system is internally connected to the system ground wire (pin 8 of the Breakout

cable). Therefore, if the mounting surface of the vision system is at a non-zero ground potential, it is strongly recommended that the vision system be mounted on an isolated or non-conductive mount.

If hardware handshaking isrequired, an I/O module must be used.

Specifications

I/O Module Cable Specifications

The I/O Module cable connects the vision system directly to a compatible In-Sight I/O module via the DB15 connector. When the I/O module is used, all power and communication lines used by the vision system are connected using the I/O Module cable.

P1 Pin# Signal Name P2 Pin#

1 +24VDC 1 2 TRIGGER+ 2 3 TRIGGER- 3 4 HS OUT 0 4 5 HS OUT 1 5 6 RS-232 RECEIVE (RxD)

(In-Sight 5604 Only: Encoder A)

7 RS-232 TRANSMIT (TxD)

(In-Sight 5604 Only: Encoder B)

8 24V COMMON 8

Note:

l Cables are sold separately.

l Access to the encoder inputs on the In-Sight 5604 Line Scan are not supported by the CIO-MICRO or CIO-

MICRO-CC I/O module.

l Refer to your specific I/O module installation manual for more connection information.

Specifications