Coemar iProfile Flex Instruction Manual [en, fr]

2st edition, july 2004

provisional

instruction

manual

3

Index

1. International Warnings Pag . 4

2. Compliance / Safety Information “5

2.1. Manufacturer “5

2.2. Model Information “5

2.3. Fuse Specification “5

2.4. Lamp Specification “5

3. Product Specifications “6

3.1. Mechanical Specifications “6

3.2. Electrical Specifications “7

3.3. Certifications “7

4. Navigating the Display Panel “8

4.1. Display Overview “8

4.2. Menu Constructs Map “8

4.3. Menu Functionality “8

4.4. Error messages “ 11

4.5. Special Features “ 11

5. DMX Chart “12

6. Installation “12

6.1. Power “12

6.2. Mounting “12

6.2.1. Orientation “12

6.2.2. Fitting Clamps ,,. 13

6.2.3. Fitting Safety Cables ,,. 13

6.2.4.Secure power and data cabling ,,. 13

6.2.5.Flammable materials ,,. 13

6.2.6.Mounting Location ,,. 13

6.3. Data Connection “14

7. Service & Maintenance “16

7.1. Lamp Replacement “16

7.2. Fuses “16

7.3. Accessing the internal components “ 16

7.4. Changing Colors, Gobos and Prisms “18

7.5. Cleaning “ 20

7.6. Updates “20

7.7. Service Information “ 20

Risk of Electrical Shock

Disconnect AC mains power before servicing and when not in use.
Insure that a proper earth ground is provided to the fixture.
Connect to an AC power source provided with overload protection with sufficient current capacity and
in compliance with local electrical codes.
Do not expose this fixture to rain or moisture.

Risque de choc électrique

Débrancher l'appareil de sa source de courant avant d'effectuer l'entretien, et lorsque l'appareil n'est
pas utilisé.
S'assurer qu'une bonne mise à la terre est fournie à l'appareil.
Brancher à une source d'alimentation munie d'un mécanisme de protection contre les surcharges, de
capacité de courant suffisante, raccordée selon les normes électriques locales en vigueur.
Ne pas exposer cet appareil à la pluie ou humidité.

Risk of UV Exposure

The lamp utilised in these fixtures produces high levels of ultra-violet (UV) radiation which can cause
eye and skin burns.
Never operate the fixture without lenses installed and intact and all covers in place.
Protect your eyes with UV inhibiting safety glasses whenever servicing the fixture.
Do not look directly into the light.
Never look directly at an illuminated lamp.
To avoid possible lamp explosion, replace the lamp at the end of its service life.

Risque d'exposition aux rayons ultra-violets

La lampe utilisée dans cet appareils produits de hauts niveaux de rayons ultra-violets (UV) qui peuvent
causer des brûlures aux yeux et à la peau.
Ne jamais utiliser cet appareil sans les lentilles intactes en place, et sans tous les couvercles en place.
Protégez vos yeux avec des lunettes de protections avec filtage des UV quand vous réparez cet
appareil.
Ne pas regarder le rayon de lumière directement.
Ne pas regarder directement la lampe allumée.
Pour éviter les risques d'explosion de la lampe, remplacer la lampe à la fin de sa durée de vie.

Risk of Fire and Burns

Fixture surfaces are hot and can cause burns.
Always disconnect mains power and allow the fixture to cool to room temperature before attempting
service.
Keep any flammable materials at least 2 m (6 ft) from the fixture.
Keep air intakes and exhaust open and free of debris.
Replace fuses only with specified type and rating.
Do not cover the fixture or lens with any material.
Do not operate the fixture at ambient temperatures above 35C (91F)

Risque de feu et de brûlures

Les surfaces externes de l'appareil sont chaudes et peuvent causer des brûlures.
Toujours débrancher l'appareil et le laisser refroidir jusqu'à température ambiante avant d'entreprendre
toute réparation.
Tenir tout matériau combustible à au moins 2 mètres (6 pieds) de l'appareil.
S'assurer que les entrées et sorties d'air sont ouvertes et libres de tout débris.
Ne remplacer les fusibles qu'avec des fusibles de même type et de même capacité.
Ne pas recouvrir l'appareils ou les lentilles avec tout produit.
Ne pas utiliser l'appareil à des températures ambiantes dépassant 35C (91F).

Risk of Injury from Overhead Mounting

Never mount the fixtures directly overhead.
If suspended above ground insure that the mounting means are capable of supporting > 10 times the
fixture weight and are rigidly fixed.
Use only hardware approved for rigging this type of fixture.
Always use safety cables as a secondary attachment means.
Insure all covers are securely fastened and any retaining cables in place before installing the fixture.
Block access below the work area when installing, servicing or removing a fixture.

Risque de blessure lorsque monté au dessus des gens

Ne jamais installer directement au dessus des gens.
Si cet appareil est installé au dessus du niveau du sol, s'assurer que le support peut tenir au moins
10 fois le poids de l'appareil et que celui-ci est fixé solidement.
N'utiliser que de la quincaillerie approuvée pour suspension pour ce type d'appareil.
Toujours utiliser des câbles de sécurité lors de suspension de ce type d'appareil.
S'assurer que tous les couvercles sont solidement en place et que les câbles de sécurité sont bien
fixés avant de suspendre cet appareil.
Bloquer l'accès sous l'espace de travail lors de l'installation, le service ou l'enlèvement d'un appareil.

WARNING! / AVERTISSEMENT!

Please read these warnings before proceeding /

Prière de lire ces avertissements avant de continuer

UV

Section 1: Warnings

4

2.1. Manufacturer

coemar, SpA, Via Inghilterra 2/a, 46042 Castel Goffredo (MN) Italy

2.2. Model Information

Product Model

iPROFILE Flex™, part number 9124

2.3. Fuse Specification

Power supply: 5x20 mm, T 6,3 A/250V
Main (2 fuses): 6,3x32 mm, T 16 A/250V

2.4. Lamp Specification

Philips MSR-2000/SA, coemar part number 105258
Rated Lamp Life: 750 hours at 2000W
Luminous flux: variable, 100.000 lumens @ 1200W to 170.000 lumens @ 2000W
Color Temperature: 6000°K

Section 2: Compliance & Safety Information

5

3.1. Mechanical Specifications

Mechanical drawings

Figure W1 Dimensioned line dwgs. as shown + angular rotation values

595mm

23,43”

290mm

11,42”

370mm

14,57”

930mm

36,61”

635mm

25”

145mm

5,70”

315mm

12,40”

320mm

12,60”

620mm

24,40”

545mm

21,46”

35mm

1,38”

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590mm

23,23”

Section 3: Product Specifications

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Materials

Housing: Carbon Fiber / epoxy composite/ rubber overmold on aluminum
Internal: Passivated steel and aluminum
Flammability rating:Housing – V0

Installation

Orientation: Any orientation
Mounting: Supplied with two mounting brackets fitted with quarter turn fasteners to attach to track on fixture base suitable for use
with clamps fitted with 1.3cm (0.5”) bolts.

Figure W2: Mounting Centers

Weight

56.7kg (125 lb)

3.2. Electrical Specifications

Power Requirements

Voltage: mains supply: 190/245V 50/60 Hz
Current: 5,5A @240V for 1200W output to 11,3 A @240V for 2000W output
Fuse ratings: power supply: 5x20 mm, T 6,3 A/250V

mains fuses (2): 6,3x32 mm, T 16 A/250V

Data

Data Protocol: Conforms to USITT DMX-512 digital data standard.
Data Wiring: XLR, 3 pin or 5 pin: pin 1 data gnd, pin 2 data -, pin 3 data +
Number of channels required: 28

3.3. Certifications

ISO-9001,

CE

Satisfies the essential requirements of Directive 73/23/EEC as modified by Directive 93/68/EEC, and essential requirements of
Directive EMC 89/336, 92/31e 93/68.

CS

Q

UNI EN

ISO

9001

Posizione 1 / Position 1

Posizione 2 / Position 2

290mm

11,42”

370mm

14,57”

7

8

4.1. Display Overview

Fig. W3 below shows the display panel. The 4 character alpha-numeric display
provides information on the addressing and status of the fixture. The five push but­tons are utilized to address the fixture and gain access to the menu functions. The
<menu> button is used to access the menu features. The <enter> button is
used to accept a menu selection and proceed. To escape from any function
press <menu> button twice. The <+> and <–> buttons are used to increment
through the numbers for addressing or menu selections. . Depressing the <enter>
button accepts a menu selection and proceeds. The <more> button is used only
for advanced technical functions.
The addressing feature is the default menu feature. When the display is indicat­ing

A001 (A followed by three numeric characters), this indicates the current fix-

ture DMX address. See Sec. 4.3 for addressing functions.

Figure W3 Detail of display

4.2 Menu Constructs Map

Refer to the Additional Technical Information Section 2 for the Menu Constructs Map

4.3. Menu Functionality

Address

The default display A001 is the fixture address. Starting from this display you may increment the address up or down using the

<+> and <–> buttons. Holding either button down causes the number to increment rapidly. Holding down the <+> button then the
<–> button will cause the number to jump to its highest value. Holding down the <–> button then simultaneously the <+> button

will cause the display to jump to its lowest value. Once you have entered a new address the display will flash prompting you to
accept or reject the new address. Press <enter> within 6 seconds to select the new address. If you do not wish to accept the
new address you can change it or it will revert back to the original address at the end of the six second period.

Mode

The MODE function allows you to select either the normal DMX mode of operation or the DEMO mode The DMX mode is the

default operating mode under DMX control. The

DEMO mode will allow you to run the default demo program or record and run

your own demo program.Enter

MODE from the default address menu A001 by pressing <menu> button.

Measure Menu MEAS

Measure allows you to measure and display operating parameters of the fixture. Enter the MEAS feature from the default

address menu

A001 by pressing <menu> then <+>. To enter the individual menus from MEAS press <enter> followed by <+>

or <-> to the desired feature.

1.

ALRM displays any alarms that have been encountered by the operating system. This would include buss addressing, com-

munications, data and homing errors. A description of errors can be found in Sec. 4, Error Messages.

2.

TEMP displays the internal temperatures of the fixture in °C. Three different temperatures may be displayed. See the fan &

sensor map in the Additional Technical Information.

3.

DMIN displays the DMX input value on each of the fixture channels 1 - 22. From the DMIN display press <enter> to access CH01

then use the <+> or <-> buttons to access the desired channel then press <enter> to view the DMX value for that channel.

4.

RATE displays the input DMX data rate. From RATE press <enter> to display the DMX data rate.

5

. HOUR displays the working time on lamps and fixture. To access the sub-menus from the HOUR menu press <enter> followed

by <+> or <-> to access the desired menu option, then <enter> to display the value.

LIFE, displays current lamp hours
LIFS displays total lamp hours for all lamps
UNIT displays total fixture hours.

6.

TEST provides access to a full array of function tests allowing individual control of all motors in the Flex over their operating

range of 0-255. To access the sub-menus from the

TEST menu press <enter> followed by <+> or <-> to access the

desired menu option, then <enter> to accept the selection then <+> or <-> to alter the motor position over the range 0

- 255. The features that can be tested are:

PAN pan movement
TILT tilt movement
DIMM dim shutter movement
IRIS iris open/close + pulse macro effect
EFFE effect select
EF.RO effect rotate
GOBO gobo wheel rotate
G.RO gobo rotate
KF.1A shutter blade A motor 1
KF.2A shutter blade A motor 2
KF.1B shutter blade B motor 1
KF.2B shutter blade B motor 2
KF.1C shutter blade C motor 1

function display /

function display

To change DMX address use (+) and (--);
to record press (enter).
To select a function press (menu).
To escape a function press (menu) twice.

To change DMX address use (+) and (--);

to record press (enter).

To select a function press (menu).

To escape a function press (menu) twice.

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Section 4: Navigating the Display Panel

KF.2C shutter blade C motor 2
KF.1D shutter blade D motor 1
KF.2D shutter blade D motor 2
KF.RO shutter assembly rotate
FOCU variable focus
ZOOM variable zoom
PRIS prism select
PR.RO prism rotate
COLR color wheel rotate
CYAN cyan color mix
MAGN magenta color mix
YELL yellow color mix
CTO CTO color correction

7

. SFAN displays the velocity for each of the 16 different fans in your Flex from 0 to maximum RPM. See the fan and sensor map

in the Additional Technical Information Section 3 to identify the location of fans. To access the sub-menus from the

SFAN menu press <enter> followed by <+> or <-> to access the desired fan number, then <enter> to accept the selection

and display the fan velocity.

8

. S.VER displays both the fixture version F.VER and operating system software versions OP.SY of your Flex. To access the sub-

menus from the

S.VER menu press <enter> followed by <+> or <-> to access either F.VER or OP.SY display then <enter>

to accept the selection and display the version number.

9

. PFC displays the status of power factor correction section of the lamp ballast. The display will vary according to the operat-

ing status of the PFC. To access the sub-menu from the

PFC menu press <enter> to view either ON or OFF.

10

.LAMP displays the lamp power and mode. The display will vary according to the operating status of the lamp. A numerical read-

ing from

800 to 2000 indicates the lamp power while ZAP indicates that the ZAP mode is operating. OFF indicates that

the lamp is currently turned off. To access the display from the

LAMP menu press <enter> to display lamp power mode.

11

. ID allows you to display the unique ID number assigned to your Flex. This allows the dr2 to uniquely identify each Flex

fixture. To access the display from the

ID menu press <enter> to display the fixture ID number.

The following menu pops up only if you power the fixture on with the <more> button pressed:

12. SENS performs a test of each of the position sensors in the fixture. To access the sub-menus from the SENS menu press

<enter> followed by <+> or <-> to access the desired menu option, then <enter> to accept the selection. The following
features are fitted with sensors and can be tested:

PAN test the pan sensor
TILT test the tilt sensor

Rotate the fixture manually and the display will indicate either

OK if functioning properly or BAD if the sensor is defec-

tive.

FOCU test focus lens sensor
ZOOM test zoom lens sensor
COLR test color wheel sensor
GOBO test gobo wheel 1 wheel sensor
G.RO test gobo wheel 1 rotation sensor
EFFE test effect wheel sensor
EFRO test effect rotation sensor
PRIS test prism sensor

Move the selected device manually such that the magnet passes over the sensor. The display will indicate

ON, when

the sensor is triggered, otherwise

OFF.

Function Menu FUNC

The function menu FUNC provides access to most commonly used fixture functions. To access FUNC from the default address

display press <menu> then <+> or <-> to access the

FUNC feature then <enter>. To access the sub-menus from the FUNC menu

press <enter> followed by <+> or <-> to access the desired menu option, then <enter> to accept the selection. The following
function features are provided:

1.

PDIR allows pan inversion for mirror-imaging of fixtures. From the PDIR menu press <enter> then <+> or <-> to select CW

(clockwise) or CCW (counter-clockwise) then <enter> to accept.

2.

TDIR allows tilt inversion for mirror-imaging of fixtures. From the TDIR menu press <enter> then <+> or <-> to select CW

(clockwise) or CCW (counter-clockwise) then <enter> to accept.

2.

LAMP allows selection of lamp operation under DMX control STRD or always ON. ON is only recommended for test-

ing purposes.

LAMP should be reset to STRD when testing is completed. To enter the sub-menu from LAMP

press <enter> then <+> or <-> to select the desired mode then <enter> to accept.

4.

DISP allows inversion of the display to accommodate floor or ceiling mounting of the fixture. The display orientations are UP

for fixture base down, DOWN for truss or ceiling mounting or AUTO for automatic display orientation. To enter the display
sub-menus press <enter> then <+> or <-> to the desired mode then <enter> to accept.

5.

LED disables the display for situations where the light from the display is not desirable, such as theatrical applications. The

display modes are

DARK, ON or AUTO. AUTO leaves the display on in high light environments and turns the display off

in low-light environments.

DARK leaves the display on for one minute at the end of the reset and than it turn it off.To illu-

minate the display when off push any button. To enter the display sub-menus press <enter> then <+> or <-> to the
desired mode then <enter> to accept.

9

6. RESE function allows for reset of the fixture. From RESE press <enter> to initiate reset. Display will show CHEK on reset com-

mand, than a count down sequence will start, the fixture begins to initialize and finally

A001 or other message upon

completion of reset.

7.

MAX.P sets the upper power limit for the fixture from 1250W to 2000W. This allows the light output to be closely matched to

other lighting in use or as a high powered special. To set the maximum power from

MAX.P press <enter> then <+> or

<-> to alter the lamp power over this range followed by <enter> to accept.

8.

REC.D allows you to record your own fixture demo program.

9.

PROT provides selection of fan protection modes. From the PROT menu select one of the following modes:

ON if one fan fails, auto lamp off
OFF protection disabled
SAFE auto lamp power reduction on fan fail

DFSE allows you to save the settings you have altered using the FUNC features, such as display orientation, LED display and

MAX.P lamp power as the fixture defaults. To store custom defaults from the DFSE display press <enter>. The display

will as you to confirm by displaying

SURE. Press <enter> to accept the new default settings.

Special Functions ALIG,AMS andRE.LA

The special functions menus ALIG, AMS and RE.LA allows for recalibration of the internal components including pan, tilt, shut­ter, iris, lens, color, gobo and effects positioning along with buss addressing and lamp reset. It is NOT

recommended to alter
these settings unless rebuild of a module requires it to be recalibrated or readdressed. To enter the Special Functions menu
from the default address display press and hold <more> then the <menu> button. Use the <+> or <-> keys to select either

ALIG, AMS orRE.LA then <enter> to accept.

Alignment Menu ALIG

The ALIG menu allows for precise alignment of the motorized functions. Each subset allows for adjustment from the default

000 position over a range of -999 to 999. This feature allows precise positioning of the various components in the optical path.

From the

ALIG menu press <enter> then <+> or <-> to access the desired subset function then <enter> to accept. Use <+> and

<-> to alter the offset then <enter> to accept the new offset value. Offset is available on the following features:

When you have completed adjustment of the offset(s) select

END to accept changes and exit.

If you want to escape from the function without changing any value, press <menu> to exit without save.

AMS Menu

The AMS menu provides access to the buss management features within Flex. The subsets provided within AMS include

BUS2 for assigning the two motor busses, BUS4 for assigning the 4 motor busses, BU.CK for buss check and B.ALR for viewing

buss conflict alarms. From the

AMS menu press <enter> then <+> or <-> to access the individual submenus. To enable the BUS2

and BUS4 programming features the fixture must be powered up while depressing the <more> button.

BUS2

This feature allows the two motor driver board to be assigned a buss address. From BUS2 press <enter> then <+> or <-> to

select

01B2 for position 1 or 02B2 for position 2. Then press <enter> to accept the address change.

BUS4

This feature allows the four motor driver board to be assigned a buss address. From BUS4 press <enter> then <+> or <-> to

select

01B4 for position 1 or 02B4 for position 2 or 04B4 for position 4. Press <enter> to accept the address change and exit.

BU.CK

Performs a buss check of the installed motor driver boards and displays an alarm if there is an error encountered. From BU.CK

press <enter> to perform the test. The display will indicate B.ALR to verify the test has run. The details of any error can be viewed
in the following menu

B.ALR.

B.ALR

Displays any buss alarms. From B.ALR display press <enter>. The display will indicate any alarm codes or NO.AL if no buss

errors are detected.

RE.LA

This function resets the lamp hour meter to 0. From RE.LA display press <enter>. The display will show SURE to ask you to con-

firm reset. If you wish to reset press

<enter> and the display will show 0000 confirming reset of the lamp hours to zero.

PAN pan offset
TILT tilt offset
SH-L shutter left
SH-R shutter right
FOCU focus
ZOOM zoom
PR.1 prism 1
PR.2 prism 2
IRIS iris
EFF.1 effect 1
EFF.2 effect 1
EF.RO effect (gobo 3) rotate
GOBO gobo wheel 1
G.RO gobo rotate 1
KN.A1 shutter blade A motor 1

KN.A2 shutter blade A motor 2
KN.B1 shutter blade B motor 1
KN.B2 shutter blade B motor 2
KN.C1 shutter blade C motor 1
KN.C2 shutter blade C motor 2
KN.D1 shutter blade D motor 1
KN.D2 shutter blade D motor 2
KN.RO shutter assembly rotation
COLR color wheel 1
CYAN cyan color mix filter
MAG magenta color mix filter
YELL yellow color mix filter
CTO CTO color mix filter
END Accept and exit

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4.4. Error messages

ESYS

Operating system error, often caused by an incomplete data transfer from DR-2. Retry the data transfer to correct the problem.

EFIX

Memory error, often caused by an incomplete data transfer from DR-2. Retry the data transfer to correct the problem.

EDMX

Communication error between the fixture processor and DMX. If caused by a recent incomplete data transfer from DR2 retry
the transfer, upgrade the DMX software or replace the CE107 Main PCB.

DMX ERR

DMX communication error. Verify that DMX data is present. Possible causes include the wiring between the DMX input and
CE107 Main PCB or defective CE107 PCB.

(MOTOR NUMBER) NO LINK

Communication error between the CE107 Main PCB and the indicated motor. Possible causes include the wiring between
CE107 PCB and the Motor PCB or the Motor PCB may have failed.

FAN2 NO LINK

Communication error between the CE107 Main PCB and the fan driver board on bus 2. Possible causes include the wiring
between CE107 PCB and the Fan PCB or the Fan PCB may be defective.

FAN4 NO LINK

Communication error between the CE107 Main PCB and the fan driver board on bus 4. Possible causes include the wiring
between CE107 PCB and the Fan PCB or the Fan PCB may be defective.

BUS2 FAIL

The number of motor cards found on bus 2 does not match the software version installed.

BUS4 FAIL

The number of motor cards found on bus 4 does not match the software version installed.

(MOTOR NUMBER) RST ERR

The indicated motor has failed to reset in the allotted time. Check that the motor is free to move and that the wiring from the
motor board to the motor is intact. Use the sensor test mode to verify that the sensor is detecting the motor when the sensor
passes the magnet or the flag interrupts the opto sensor.

(MOTOR NUMBER) INI ERR

The indicated motor has not completed its initialization routine in the allotted time.
Check that the motor is free to move and that the wiring from the motor board to the motor is intact. Use the sensor test mode
to verify that the sensor is detecting the motor when the sensor passes the magnet or the flag interrupts the opto sensor.

(MOTOR NUMBER) OPTO ERR

The opto sensor associated with this motor did not detect the flag. Check that the motor is free to move and that the wiring
from the motor board to the motor is intact. Use the sensor test mode to verify that the sensor is detecting the motor when the
flag passes through the opto sensor. Check that the sensor is clean.

(MOTOR NUMBER) ENC ERR

The position encoder associated with the motor has detected an error. This may be due to the opto sensor or encoder wheel
failing to properly encode the motor motion. Check the sensor, encoder and wiring.

(FAN NUMBER) ERR

The indicated fan has produced an error. Fan velocity is returned to the microprocessor through a third wire on the fan motor.
Check that the fan is free to move, that the wiring from the fan to the fan board is intact. Check that the air filters are clean and
airflow is unrestricted.

DR2L

Flex is connected to dr2, The +/-/menu/enter/more buttons are disabled

UPGR indicates upgrade in process.

Flex is connected to dr2, The +/-/menu/enter/more buttons are disabled, software upgrade is active.

4.5. Special Features

Turning on the iSPOT FLEX without movement

This function may be useful should you need to power up the fixture inside its roadcase or for any other reason where you
may wish to power up the unit without it moving pan and tilt motors. All motors will be energized and reset as normal except for
pan and tilt motors.

1) Power up the projector while pressing the <more> button.

The projector will switch on without the usual reset functions.

You may at this point alter a DMX address, or any other menu-based parameter without pan and tilt movement.

This function is particullarlty useful to test the sensors, load the new software to PCBs and to re-address the PCBs network.

4) To resume normal fixture functioning, you must turn the projector off and on again via the power button or reset the light using

the display

RST command

11

DMX Chart

Refer to Additional Technical Information Section 1

6.1. Power

Always remove power from the fixture prior to installation. Verify that the power to be supplied is compliant with the
power settings on the fixture. Confirm that the electrical mains is of the correct voltage and capable of delivering the
maximum current required by the fixture and is fitted with a circuit breaker protection means. ALWAYS verify that the
electrical ground is a true ground. “Floating” or noisy grounds may affect fixture performance, cause erratic behavior or
damage and present a shock hazard. DO NOT power the fixture through a dimmer system.

6.2. Mounting

6.2.1. Orientation

Your Flex fixture may be operated in any orientation, vertical, angular 30°, floor, ceiling or truss mounted. Vertical and
overhead mounting require special attention to the mounting means and safety.

Figure W4 showing floor, ceiling and wall mounting

FLOOR

30° 30°

CEILING

30° 30°

INSTALLATION

READ ALL WARNINGS AND SAFETY INFORMATION BEFORE ATTEMPTING INSTALLATION,

SERVICE OR MAINTENANCE OF THE LIGHTING FIXTURE.

Section 6: Installation

12

Section 5 - DMX Functions

6.2.2. Fitting Clamps

When installing the fixture always use clamps or fasteners that are
designed for this purpose and rated for at least 10X the weight of the
fixture. This fixture is a dynamic load and must be RIGIDLY mount-
ed. All fasteners used to secure the fixture should be fitted with lock
washers and nuts or flat washers with locking nuts to insure that the
fasteners cannot work loose. Insure that the fixture has freedom to
move without encountering any obstruction.

Figure W5 showing clamps fitted

6.2.3. Fitting Safety Cables

Safety cables should always be used in conjunction with proper rig­ging means to insure safety. The safety cable(s) should be fitted to
the safety cable points provided on the base of the Flex and then to
a secure structural member. The safety cable(s) and securing points
should be capable of supporting 10 X the weight of the fixture.

Figure W6 showing safety cables fitted

6.2.4. Secure power and data cabling

Data, power and safety cables should be dressed such that no wires are adjacent to the fixtures moving parts or might
become entangled in the fixture when moving. Avoid running wiring adjacent to hot areas of the fixture.

6.2.5. Flammable materials

The fixture produces intense heat both within the fixture and through the light beam produced by the fixture. Keep the
fixture away from any flammable materials and surfaces and never aim the light beam at a flammable surface less than
2 meters from the fixture. Never block the lens of the fixture. Never block the air intakes or exhaust in the fixture base
or head. Flex includes thermal safety means that will shut the fixture down in the event of overheating. Proper cooling
will result in better performance and longer lamp life. The fixture environment should be kept clean and ambient tem­peratures should not exceed 35°C (91°F).

6.2.6. Mounting Location:

The fixture should only be mounted where it cannot be touched or bumped and where it is protected from rain and
moisture.

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6.3. Data Connection

Digital DMX data requires proper data distribution practices be employed to insure proper operation of your lighting fixtures. This
is particularly true of the new Flex fixture range which utilizes bi-directional communication with the fixture. Fixtures must be con­nected in series, i.e., “daisy chained” with the console located at the front end of the line. Data should not be “split off” from the
line. Paralleling data can result in collisions and erratic performance of the lighting fixtures. If more than 24 fixtures are going to
be used or the data cable runs will exceed 100m a splitter/repeater should be utilized. The section below describes the proper
installation and use of the coemar dr2 display replicator and coemar bidos dmx splitter/repeater. If there is any question regard­ing proper wiring and the use of the dr2 and bidos splitter/repeater please contact your coemar dealer. Following proper data
distribution practice will insure optimum performance of your new Flex fixtures for years to come.

Cable specification: Cable used for data
should comply with RS-485 standard,
22AWG stranded twisted pair with braided
shield, low capacitance with 85Ω to 150Ω
impedance. The fixture is fitted with both 3
pin and 5 pin XLR connectors wired as fol­lows:
pin 1 – shield
pin 2 – data (-)
pin 3 – data (+)
pin 4,5 – not used

To insure optimum performance of your
new Flex fixture we recommend using

coemar digital DMX cable. Contact your
coemar dealer to obtain coemar digital

DMX cable.

Grounding

Proper grounding practice for digital data
is also critical to proper performance of
your new Flex products. Insure that XLR
pin 1 is NOT connected to electrical
ground or line voltage. Also, insure that the
XLR connector body is NOT connected to
pin 1 within the connector or to the shield
of the data wire at any point. Use an ohm
meter to verify isolation between the XLR
body and pin 1 shield.

Figure W7 showing XLR wiring

3

2
1

Controller
Standard
DMX 512

OUT

out

Connect to other IPROFILE Flex

in

out

in

14

15

DMX accessories

Fig. W8 below shows a system including Flex fixtures, console, coemar dr2 and coemar bidos bi-directional DMX opto-split­ter. Flex fixtures utilize the newest standards for bi-directional communication between the fixture, the console (when RDM
enabled) and dr2. Using the dr2 the operator can view and set all the parameters of the lighting fixture previously discussed from
the convenience of the console location without having to access the fixture. This includes addressing, changing menu features,
monitoring temperatures, etc., all from the convenience of the console. The dr2 should be installed in the DMX line at the front
end, preferably adjacent to the console to allow for easy access. In the event that more than 100m of data cable or 24 fixtures
are utilized on the DMX data line, a bi-directional splitter/repeater such as the coemar bidos should be inserted in the line imme­diately after the 24

th

fixture or 100m of data cable. Following proper wiring practices will insure you trouble free performance of

your new Flex products.

Figure W8 Fixture – console- bidos Bidirectional Opto Splitter – dr2 interconnect

DMX data present

Your Flex fixture allows you to confirm the presence of DMX data as well as the DMX level of each channel and the data rate.
The DATA LED on the display will light when DMX is present. Data analysis can be performed through the

MEAS / DMIN and the

MEAS / RATE menus. See the Functions section for details on using the DMX analysis features of your Flex.

Figure W9 Detail of display with DMX LED identified

function display /

function display

m

e

n

u

e

n

t

e

r

m

e

n

u

e

n

t

e

r

+

+

–

–

A001

m

o

r

e

m

o

r

e

in

Controller
DMX 512

OUT

3

2
1

4
5

Connect to other

DMX 512 devices

in

out

in

out

in/

out 1

in (A)

DR2

Connect to other DMX 512 devices

5 pin XLR 5/M

5 pin XLR 5/F

power

in (A) thru out 1 out 2 out 3/in (B) out 4 out 5

data
conflict

data data

thru

data data data datadip sw.

error

data

F 500 mA

A Zone

B Zone

transm.power ON

dip sw. ON

A zone

B zone
1
2 Unidirectional Unidirectional
3 Unidirectional Bidirectional
4Bidirectional Bidirectional

8

all off

Off

Unidirectional

Bidirectional

5 120 Ω disconnected on THRU

DMX 512 HUB rack

in/

out 2

in/

out 3

in/

out 4

in/

out 5

out

7.1. Lamp Replacement

Disconnect mains before servicing! The lamp should be replaced at the end of its service life to avoid possible lamp
explosion and damage to the Flex fixture. The service life for the MSR-2000/SA is 750 hours. It is suggested that you
use the

HOUR / LIFE feature in the MEAS menu to keep track of lamp hours and replace the lamp when the display

shows

OLD.L. Always wear safety glasses when servicing the lamp. The lamp gets extremely hot. Allow the fixture to

cool before servicing the lamp. Follow the procedure for lamp installation and optimization in the accompanying Quick
Start manual. Always optimize the lamp positioning when installing a new lamp.

7.2. Fuses

Disconnect mains before servicing! Replace fuses only with the same type and rating. Flex uses three fuses, two
accessible externally as shown in Fig. W10 and another internal fuse on the switching power supply. To replace the
switching supply fuse remove the base covers as in Figure 11A, followed by removing the 4 supply retaining screws on
the bottom of the fixture as in Figure 11B. Locate the switching supply from the top as shown in Fibure 11C and remove
it from the fixture base. Remove the blown fuse and Figure 11D. Check for any indications of damage to the switch­ing supply and wiring before replacing fuse. Reinstall the supply.

Figure W10 Main Fuses

7.3. Accessing the internal components

Removing covers

Disconnect power before servicing! To access the internal components in the head of the Flex remove the top cover. The top cover
is the one with the lamp exhaust fins over the lamp housing. Remove the cover by unscrewing the four retaining screws.To access the
base remove the four screws retaining the covers and pull the covers upward and out. You now have access to all major components.

Figure W11A Removing Top Cover Figure W11B Removing Top Cover

Main:

190-250V( )
50/60Hz
Autosensing

Power

T16A

T16A

Section 7 Service & Maintenance

16

17

Figure W12A: Removing Base Covers Figure W12B: Locating Switching PS

Figure W12C: Removing Switching PS screws Figure W12D: Removing the Switching PS Fuse

To access the PCB’s located in the yoke remove the four screws retaining the covers and pull the covers upward and out. You
now have access to motor PCBs.

Figure W13A Removing Arm Covers Figure W13B Removing Arm Covers

7.4. Changing Colors, Gobos, Effects and Prisms

Refer to the Additional Technical Information Section 6 for a chart of standard fitted colors, gobos and effects.
Figure W14 identifies the three removable effects modules fitted in the

iPROFILE

Flex

. The module closest to the lamp hous­ing is the Color Changer (CYM+CTO+Dim) module. The second module is the Gobo+Effects (Color+Gobo+Effects) module which
includes the fixed color wheel, the two effects wheels and the rotating gobo wheel. The third module is the Shutter module which
includes the Shutter+Iris effects. The only module which routinely needs to be accessed is the Color+Gobo+Effects module.

Figure W14: Module Locations Figure W15: Disconnecting Color+Gobo+Effect Module Harness

Orientation of colors / gobos / effects:

Use the diagrams in Figure W16: Determining Coated Side of Dichroic to aid in
identifying the coated side of the dichroic filters. The coated side should always be
oriented toward the lamp to minimize heating of the dichroic filter. When using a
metal gobo install the gobo with the painted side AWAY from the lamp. Texutred glass
should be installed with the texured surface AWAY from the glass.

Figure W16: Determining Coated Side of Dichroic

Changing Fixed Colors

Remove the top cover of the fixture and locate the Gobo+Gobo+Effects module as
in Figure W14. Disconnect the wiring harness from the socket as shown in Figure
W15. Turn the two quarter turn fasteners one quarter turn counter-clockwise, then
grasp the module by the metal frame and pull it straight out from the fixture. Lay

the module on a work surface with the color wheel up. DO NOT lay the module on
the color wheel. The color wheel is fitted with 5 removable color filters. Using a #1 Phillips screw driver, loosen all 3 screws by one
full turn. Grasp the color filter by the outer edge and pull out from the color wheel. Determine which side of the replacement color
filter is the coated side. This side should be oriented toward the lamp (upward in this instance). Refer to Figure W16 for determing
the coated side. Install the new color filter by aligning the edge of the filter with the color wheel hub aperture and slide the filter inward
until its outer edge is aligned with the other color filters. Tighten the three screws and reinsert the module into the fixture.

Figure W16A: Removing Sensor Figure W16B: Loosen Screws on Color Wheel

UNCOATED SIDE

UNCOATED SIDE

18

19

Figure W16C: Loosening Color Wheel Screws Figure W16C: Removing Color Wedges

Obtaining replacement colors for your Flex

Your new Flex produces very high energy levels. To withstand this level of energy, coemar uses only the most advanced dichroic
filter technology available.To insure continued performance of your

Flex we recommend that you utilize only coemar dichroic

filters. Contact your

coemar representative to obtain replacement dichroic filters.

Changing Gobos

Remove the top cover of the fixture and locate the Gobo+Gobo+Effects module as in Figure W14. Disconnect the wiring har­ness from the socket as shown in Figure W15. Turn the two quarter turn fasteners one quarter turn counter-clockwise, then grasp
the module by the metal frame and pull it straight out from the fixture. Lay the module on a work surface with the color wheel
up. DO NOT lay the module on the color wheel. Orient the gobo to be changed so that it is visible from the color wheel side of
the module. Hold the gobo gear on the underside of the plate by hand while you unscrew the retaining ring using the gobo tool
provided with a counter-clockwise rotation. Remove the spring and gobo. Install the replacement gobo with the coated side
directed toward the top (color wheel up) followed by the spring and retaining ring. Refer to Figure W16 for assistance in deter­mining the coated side. When using a metal gobo install the gobo with the painted side AWAY from the lamp. Texutred glass
should be installed with the texured surface AWAY from the glass.
Using the gobo tool, remove the gobo retaining ring, spring and gobo. In the case of a dichroic pattern, insert the dichroic with
the coated side up. Refer to Figure W16 to determine the coated side. A metal gobo should be inserted with the bright side up
(dark side down) while a glass pattern should be inserted with the textured side down. Insert the spring and retaining ring and
screw down using the gobo tool. Reinsert the module into the fixture.

Figure W17 Remove Retaining Ring using Gobo Tool Figure W18: Gobo Components

Changing the Effects Discs

The two effect discs are retained by magnets onto a
steel hub making them extremely easy to change.
One disc is thick (textured glass) while the other is thin
(metal pattern). It is important that you observe the
placement and thickness of the effects to insure that
they can overlap without hitting. The effects discs on
the iPROFILE

Flex can be changed in one of two

ways. 1) Remove the Color+Gobo+Effect module as
previously described. DO NOT lay the module on the
color wheel. While holding the module grasp the effect
disc and tilt at a slight angle to break the magnetic
bond between the wheel and the hub. Pull the effect
disc out from the module. Insert the new effect disc
and reinstall the module. 2) You may also change the
effect disc without having to remove the module by
removing the bottom cover of your iPROFILE

Flex

providing immediate access to the effect discs. Grasp
the effect disc and tilt at a slight angle to break the
magnetic bond between the wheel and the hub. Pull
the effect disc out from the module. Insert the new
effect disc and replace the bottom cover

Figure W19: Locating the Effects Discs

Changing the Prisms

Optional prism effects are available from Coemar. To change the prism effect remove the bottom cover. Move the prism assem­bly as far back as possible from the front lens by rotating the lead screw of the focus motor. Using a small flat blade screw driv­er, remove the 4 screws holding the prism assembly to the rail and remove the prism assembly. Install the new prism assembly
in place of the one removed.

7.5. Cleaning

Recommended cleaning procedures: Keeping your Flex clean will ensure years of trouble free performance. It is imperative that
all fan intakes be kept clean and free of contamination to insure proper air flow. Your

Flex will shut down in the event of over-

heating due to restricted air flow. Keeping the optical components clean will help to insure maximum light output efficiency as
well as to reduce heating of the optical components inside your

Flex. Always handle dichroic filters by the edge or using a soft

cloth. Oil from your skin on the dichroic surface will result in heating and failure of the coating. We recommend the following
cleaning procedures:

Optical

Use isopropyl alcohol or Windex™ with a soft cloth. Repeat gentle cleaning of the lenses or dichroic filters with solution until the
surface is bright and free of any contamination or smearing.

Exterior

Use non-volatile, non-abrasive cleaning agents, such as mild soap and water or Windex™ glass cleaner with a soft cloth.

Fans / PCB’s

Use dry compressed air and gently blow out any dust or debris until the air passages, fans and components are free of loose
dust and contaminants. DO NOT use any cleaning solvents of any type on internal electrical or electronic components.

7.6. Update Information

Hardware and software updates for your Flex are posted on the Coemar web site in the Support section of the home page.
The Additional Technical Information section of the manual supplied with your

Flex documents all the software and hardware

features of your FLEX at the time of manufacture. Refer to Coemar support for software and hardware update information and
documentation.

7.7. Service Information

In the event that you require support for your new Flex product, please contact your dealer of one of our Customer Support staff
in your country. Coemar Global Support offers world wide support of all our products to insure you outstanding performance
and support of your new

Flex fixture. Full support information is available on our web-site. Please follow the suggested proce-

dure for obtaining prompt Customer Support:
Have your

Flex part number and serial number and date of purchase available as well as your current software version number.

1) Contact your dealer or,

2) Contact factory authorized service centers in your area listed at www.coemar.com or,

3) Contact Coemar World Wide Service for your region by contacting one of the following Coemar World Wide Service centers:

Italy -39-0376-779-336 or e-mail [email protected]
USA - 1-888-987-2266 or 1-954-689-8833 or e-mail [email protected]

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