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Safety First
Use goggles when carrying out maintenance of the ink jet. The unit fires ink when the photocell
is triggered by boxes or by operators hands or clothing. Avoid working in front of the print head
with the power switched on unless you need to.
Mains voltages are present within the base unit. Work according to accepted safe practices
whenever the internal power supply modules are exposed.
MEK based ink is flammable. Keep away from sources of heat and ignition. Ink should be stored
in accordance with the regulations appropriate to your factory and environment. Dispose of
used inks according to your local authority regulations; do not dispose of used ink by pouring it
into the drainage network.
The printer incorporates its own air pump and supply. DO NOT CONNECT THIS SYSTEM TO
THE MAINS AIR AS THERE IS A RISK OF THE INK BOTTLE EXPLODING AT PRESSURES
OVER 15 PSI/1bar.
WAIT TEN SECONDS AFTER SWITCHING THE UNIT OFF BEFORE COMMENCING ANY
WORK TO ALLOW THE POWER SUPPLY CAPACITORS TO DISCHARGE.
Contents
Safety First .................................................................................................................................2
A tour through the system .......................................................................................................3
Printer Operation Overview.........................................................................................................5
Installation ..................................................................................................................................6
Connecting everything up......................................................................................................10
Cable positioning...................................................................................................................10
Commissioning the print heads .............................................................................................11
Setting up the first print .........................................................................................................11
Running in............................................................................................................................. 12
Maintenance.............................................................................................................................13
At the end of each shift..........................................................................................................13
Every 12 months (every 6 months in dusty environments) ....................................................13
Purging .................................................................................................................................13
Advanced Maintenance.........................................................................................................14
Nozzle Plate Cleaning...........................................................................................................14
Head valve adjustment..........................................................................................................14
Warning, Delicate Parts Inside: Incorrect valve adjustment can destroy the print head .........14
Replacing Ink Bottles ............................................................................................................15
Troubleshooting........................................................................................................................ 16
No print .................................................................................................................................16
Dots missing .........................................................................................................................16
Hand Controller Operation........................................................................................................17
Quick Reference Sheet.............................................................................................................18