Code Mercenaries LED-Warrior01 User manual

Code Mercenaries
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1. Features
• Input voltage 7 - 30V
• Constant current output, 350mA, 700mA, 1A
• Maximum output power 24W
• 1A max output
• Capable of driving 1..7 white LEDs
• Input transients up to 40V <0.5s
• Up to 95% efficiency
• PWM or analog control input for dimming
• Standby current max. 40μA
• Optimized for point-of-load regulation
1.1 Variants
LED-Warrior01 is available in variants for 350mA, 700mA and 1A output current.
1.2 Custom variants
Custom output current versions are available on request. Minimum order quantities may apply.
2. Functional overview
LED-Warrior01 is a point-of-load regulator for LED lighting applications. By providing a highly efficient constant current regulation off a DC source LED-Warrior01 is perfectly suited for applications that require low DC levels for safety reasons, driving multiple LED groups in one luminaire, mobile or in-vehicle lighting, and to refit existing low voltage halogen installations.
3. Mechanical dimensions and connections
Dimensions in mm Height at thickest point: 7mm Mounting holes are 2.5mm in diameter. Solder pad holes are 0.9mm in diameter. Tolerances: Hole diameters: -0.05 / +0.1mm Hole positions: ±0.05mm Outer contour: ±0.2mm
When mounting the module make sure to use insulating washers or use screw heads that are small enough to avoid contact to the surrounding PCB traces and components. When mounting on a conductive surface make sure to add spacers or an insulating layer under the module to avoind short circuits
21,0
25,0
Vin
GND
LEDa
MOD
LEDk
3,3
18,6
3,3
17,7
V1.0.1 September 11th 2008
HB LED driver module for low voltage input
Code Mercenaries
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3.1 Pin Descriptions
Vin
Supply voltage positive input. Apply a DC voltage of 7V to 30V here.
GND
Supply voltage negative input and ground reference for MOD input.
LEDa
Positive output for LED, connect the anode of the first LED of the string to this pin.
LEDk
Negative output for LED, connect the cathode of the last LED of the string to this pin. This pin is not identical to GND!
MOD
Modulation and dimming input. Can be used for analog or PWM dimming (see section 5 for detailed description). Pulling this pin low disables the LED output and puts the LED-Warrior01 into a standby mode. This pin can be left unconnected if no brightness control is required.
4. Connecting the LEDs
The maximum number of LEDs that can be driven by LED-Warrior01 depends on the supply voltage and the combined forward voltage of the LEDs. Input voltage needs to be about 2V higher than the total forward voltage of the LED string for proper operation.
4.1 Reducing output ripple
To reduce output ripple and possibly prevent EMC problem when the LEDs are mounted not immediately adjacent to the regulator a capacitor may be put parallel to the LEDs, preferable connected direct between LEDa and LEDk of the LED-Warrior01.
5. Brightness control
The MOD input allows analog or PWM brightness control of the LEDs. By applying a 0.3V-2.5V level to the MOD input the output current can be controlled between 25% to 200% of the nominal value. Though driving the current over 100% is to be used very cautiously as this can exceed the maximum current for the regulator. For simple dimming a 100kΩ potentiometer connecting between MOD and GND is recommended:
Setting the output current to values above the 100% setting requires either a 2.5V voltage reference or a voltage divider in the correct relation to your supply voltage:
Rx = (Vin/2.5) * 100,000
Dimming from 1% to 100% brightness is possible with an open collector or open drain PWM signal up to 1kHz connected to MOD. Example circuit for reducing output current by PWM:
GND
Vin
LEDk
MOD
LEDa
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LED1
LEDn
GND
Vin
LEDk
MOD
LEDa
LLLLWWWW000011
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LED1
LEDn
100kΩ
GND
Vin
LEDk
MOD
LEDa
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LED1
LEDn
100kΩ
Rx
V1.0.1 September 11th 2008
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