Codelocks CL625 User Manual

INSTALLATION
INSTRUCTIONS

ANSI/BHMA - A156.2

BOX CONTENTS

CHECK THAT THE CONTENTS OF YOUR BOX ARE CORRECT ACCORDING
TO THE MODEL

Model 600/605 Model 610/615 Model 620/625

1 Front plate and handle
2 Back plate and handle
3 Neoprene seals x 2
4 RED & BLUE tipped spindles
5 Fixing bolts x 4 (1 x spare)
6 Front plate cylinder cover
7 Allen keys x 2
8 Euro profile cylinder escutcheons
8a Keyhole escutcheons
9 Mortice latch, strike & 4 screws
10 2 bolt mortice lock and strike
11 Double Europrofile cylinder & 3 keys
12 Code change keys
13 Adaptor kit for mortice locks

with horizontal fixings

14 Latch support post
15 Code change tool

■ Installation template

■ Code change instructions

■ Code card

■ Fire Kit (optional)

• • •

• • •

• • •

• • •

• • •

• • •

• • •

1 pair – 1 pair
1 pair – –

– • –
– – •
– – •

• • •

• – –
– • –

• • •

• • •

• • •

• • •

– • –

(See page 13)

TOOLS REQUIRED

■ Power drill

■ Drill bit 30mm (13/16”)

25mm (1”)
20mm (3/4”)
16mm (5/8”)
10mm (3/8”)

■ Phillips screwdriver

■ Chisel 22mm (7/8”)

■ Chisel 25mm (1”)

■ Hammer/mallet

■ Stanley knife

■ Adhesive tape, pencil, bradawl,

tape measure

N.B. When installing on a fire door, please see instructions on page 12.
For Back to Back and Panic Kit versions, please see instructions on page 14.

2

• • •

– • –
– • –
– – •
– – •

• • •

• • •

– – •
– • •
– • •
– • •
– • •

BOX CONTENTS

CHECK OPERATION
OF THE CODED
FRONT PLATE

On models CL605, CL615
and CL625 a free passage
function is available. This is
identified by a black dot on
the bottom left hand ’Z’
button. In normal operation
the code needs to be
entered every time to retract
the latch. To put the lock
into free passage mode,
first press the random
factory set code, followed by
the passage set button. The
lock will now be in code free
access mode. To put the lock
to code access only press
the passage set button once
followed by the C button.

60mm

(2

See code change
instructions on separate
sheet

The code may be entered in
any sequence, ie 1370 may
be entered as 0731 or any
other sequence of those
numbers. There are a total of

70mm

/

1

/4”)

(23/4”)

8,191 codes available on the
CL600, CL610 and CL620
locks. There are 4,095 codes
available on the CL605,
CL615 and CL625 locks.

3

MODEL CL600/605 INSTALLATION INSTRUCTIONS

The model CL600/605 is intended to replace the conventional door furniture
fitted to an existing mortice latch, or an existing mortice lock which has both a
spring latch and a deadbolt. The square follower should be 8mm (5/16”) square.
Any lock and key mechanism is retained to operate the deadbolt.
The CL600/605 will only operate the latchbolt and not the deadbolt.

A mortice lock case should have holes for fixing bolts to pass through on
either side of the square latch follower and sometimes, additionally, a hole
below the follower. See figure 1 and confirm that your lockcase is compatible
with the CL600/605 lock plates.

IF YOUR LOCKCASE HAS A HOLE
BELOW THE FOLLOWER (FIGURE

(

5

/16”)

1 ‘A’), PROCEED AS FOLLOWS:

STEP 1

Hold the neoprene seal with
the three fixing holes against
the door, vertically, with the
rectangular hole centrally
over the follower. Mark the
top and bottom holes on the
door face, and repeat the
procedure on the other side
of the door. Remove the lock.
At three points drill a10mm

3

(

/8”) hole through the door.
Drill from both sides for greater
accuracy and to avoid
splintering out of the door
face. Check that the existing
spindle hole is at least 18mm
(3/4”) diameter. Refit the lock.

IMPORTANT: When using CL600/CL605 front and back plates only, please test with your
selected lock-case to ensure that the latch retracts fully from the code side without too much
resistance.

Some lock-cases have a heavily sprung latch follower designed for use with un-sprung lever
furniture. This heavy springing can defeat the clutch on our locks.

Please note the code chamber for mechanical locks requires the lever to be rotated at least
45 degrees to re-set the lock for the next code user.

Please contact our Codelocks technical department if you are unsure. Codelocks Limited does
not accept responsiblilty for products incorrectly specified.

4

MODEL CL600/605 INSTALLATION INSTRUCTIONS

STEP 2

Take the BLUE or RED tipped
spindle and fit to the code
side according to the hand of
your door (see diagram).

Fit remaining spindle to inside

- non code side.

STEP 3

Cut three of the socket head
bolts to the required length
for your door.

Approximate overall length
should be door thickness plus
25mm (1”), to allow about

3

/8”) of threaded bolt

10mm (
to enter the outside plate.

STEP 4

Remove plastic insert plug
from frontplate. Apply the
front and back plates, with
the neoprene seals in
position, against the door,
over the protruding ends of
the spindle.

STEP 5

Fix the two plates together
using the socket head bolts,
starting with the top fixings.
Ensure that the two plates
are truly vertical and then
tighten the bolts using the
‘T’ shaped Allen key. Do not
use excessive force.

STEP 6

Fit the lever handles to suit
the hand of the door. To
change the hand of a lever
handle, loosen the grub
screw with the small Allen
key, reverse the lever handle
and fully tighten the grub
screw.

STEP 7

Ensure that the latchbolt
retracts after the code is
entered and the lever handle
is dep

ressed. Now check the
operation of the inside lever
handle. If there is any binding
of the handles or latch then
loosen the bolts slightly and
reposition the plates until the
correct position is found, and
then re-tighten the bolts.

IF YOUR LOCKCASE ONLY HAS
HOLES ON EITHER SIDE OF THE
FOLLOWER (FIGURE 1 ‘B’),
PROCEED AS FOLLOWS:

STEP 1

Hold the neoprene seal
against the door, perfectly
vertically, with the rectangular
hole centrally over the follower.
Mark the top holes and the
holes on either side of the
follower if not already drilled,
using adaptor plate as guide,
then repeat the procedure on
the other side of the door.
Mark an extra hole on the
inside of the door in line with
the bottom fixing hole.

Remove the lock.

3

Drill the 4 x 10mm (

/8”) holes
from both sides for greater
accuracy, and to avoid
splintering out of the door
face. Check that the existing
spindle hole is at least 18mm

3

(

/4”). Drill the extra 12mm (1/2”)

hole 5mm (

3

/16”) deep on the
inside of the door to accept the
fixing nut on the adaptor plate.

Replace the lock.

STEP 2

Take the BLUE or RED tipped
spindle and fit to the code
side according to the hand
of your door

(see diagram).

5