CODELOCKS CL600, CL605, CL610, CL615, CL620 Installation Instructions Manual
...
CL600 Installation Instructions
Contents
CHECK THAT THE CONTENTS OF YOUR BOX ARE CORRECT
ACCORDING TO THE MODEL
Model
600/605
Model
610/615
Model
620/625
1 Front plate and handle
2 Back plate and handle
3 Neoprene seals x 2
4 RED & BLUE tipped spindles
5 Fixing bolts x 4 (1 x spare)
6 Front plate cylinder cover
7 Allen keys x 2
8 Euro profile cylinder
escutcheons
1 pair - 1 pair
8
a
Keyhole escutcheons 1 pair - -
9 Mortice latch, strike & 4 screws -
-
102 bolt mortice lock and strike - -
11Double Europrofile cylinder & 3
keys
- -
12Code change keys
13Adaptor kit for mortice locks
with horizontal fixings
- -
14Latch support post -
-
15Code change tool
Installation template
Code change instructions
Code card
Fire Kit (optional) -
(See
page 13)
-
Tools Required for installation:
• Power drill
• Drill bits 30mm (1 / "), 25mm (1"), 20mm ( / "), 16mm ( / ") &
3
16
3
4
5
8
10mm ( / ")
3
8
• Phillips screwdriver
• Chisel - 22mm ( / ")
7
8
• Chisel - 25mm (1")
• Hammer/Mallet
• Stanley knife
• Adhesive tape
• Pencil
• Bradawl
• Tape measure
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Page 1
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CHECK OPERATION OF THE CODED FRONT
PLATE
On models CL605, CL615 and CL625 a free passage function is
available. This is identified by a black dot on the bottom left hand ’Z’
button. In normal operation the code needs to be entered every time
to retract the latch. To put the lock into free passage mode, first
press the random factory set code, followed by the passage set
button. The lock will now be in code free access mode. To put the
lock to code access only press the passage set button once followed
by the C button.
See code change instructions on separate sheet.
The code may be entered in any sequence, ie 1370 may be entered
as 0731 or any other sequence of those numbers. There are a total
of 8,191 codes available on the CL600, CL610 and CL620 locks.
There are 4,095 codes available on the CL605, CL615 and CL625
locks.
.
Page 2
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Model CL600/605 Installation Instructions
The model CL600/605 is intended to replace the conventional door
furniture fitted to an existing mortice latch, or an existing mortice lock
which has both a spring latch and a deadbolt. The square follower
should be 8mm (5/16”) square. Any lock and key mechanism is
retained to operate the deadbolt. The CL600/605 will only operate
the latchbolt and not the deadbolt. A mortice lock case should have
holes for fixing bolts to pass through on either side of the square
latch follower and sometimes, additionally, a hole below the follower.
See figure 1 and confirm that your lockcase is compatible with the
CL600/605 lock plates.
IF YOUR LOCKCASE HAS A HOLE BELOW THE FOLLOWER
(FIGURE 1 ‘A’), PROCEED AS FOLLOWS:
STEP 1
Hold the neoprene seal with the three fixing holes against the door,
vertically, with the rectangular hole centrally over the follower. Mark
the top and bottom holes on the door face, and repeat the procedure
on the other side of the door. Remove the lock. At three points drill
a10mm ( / ”) hole through the door. Drill from both sides for greater
3
8
accuracy and to avoid splintering out of the door face. Check that
the existing spindle hole is at least 18mm ( / ”) diameter. Refit the
3
4
lock.
IMPORTANT: When using CL600/CL605 front and back plates only,
please test with your selected lock-case to ensure that the latch
retracts fully from the code side without too much resistance. Some
lock-cases have a heavily sprung latch follower designed for use
with un-sprung lever furniture. This heavy springing can defeat the
clutch on our locks.
Please note the code chamber for mechanical locks requires the
lever to be rotated at least 45 degrees to re-set the lock for the next
code user.
Please contact our Codelocks technical department if you are
unsure. Codelocks Limited does not accept responsibility for
products incorrectly specified.
STEP 2
Take the BLUE or RED tipped spindle and fit to the code side
according to the hand of your door (see diagram).
Fit remaining spindle to inside - non code side.
STEP 3
Cut three of the socket head bolts to the required length for your
door. Approximate overall length should be door thickness plus
25mm (1”), to allow about 10mm ( / ”) of threaded bolt to enter the
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8
outside plate.
STEP 4
Remove plastic insert plug from frontplate. Apply the front and back
plates, with the neoprene seals in position, against the door, over
the protruding ends of the spindle.
STEP 5
Fix the two plates together using the socket head bolts, starting with
the top fixings. Ensure that the two plates are truly vertical and then
tighten the bolts using the ‘T’ shaped Allen key. Do not use
excessive force.
STEP 6
Fit the lever handles to suit the hand of the door. To change the
hand of a lever handle, loosen the grub screw with the small Allen
key, reverse the lever handle and fully tighten the grub screw.
STEP 7
Ensure that the latchbolt retracts after the code is entered and the
lever handle is depressed. Now check the operation of the inside
lever handle. If there is any binding of the handles or latch then
loosen the bolts slightly and reposition the plates until the correct
position is found, and then re-tighten the bolts.
Page 3
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IF YOUR LOCKCASE ONLY HAS HOLES ON EITHER SIDE OF
THE FOLLOWER (FIGURE 1 ‘B’), PROCEED AS FOLLOWS:
STEP 1
Hold the neoprene seal against the door, perfectly vertically, with the
rectangular hole centrally over the follower. Mark the top holes and
the holes on either side of the follower if not already drilled, using
adaptor plate as guide, then repeat the procedure on the other side
of the door. Mark an extra hole on the inside of the door in line with
the bottom fixing hole.
Remove the lock.
Drill the 4 x 10mm ( / ”) holes from both sides for greater accuracy,
3
8
and to avoid splintering out of the door face. Check that the existing
spindle hole is at least 18mm ( / ”). Drill the extra 12mm ( / ”) hole
3
4
1
2
5mm ( / ”) deep on the inside of the door to accept the fixing nut on
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16
the adaptor plate.
Replace the lock.
STEP 2
Take the BLUE or RED tipped spindle and fit to the code side
according to the hand of your door (see diagram).
Fit remaining spindle to inside - non code side.
STEP 3
Take the adaptor kit, item 13 on the contents page. Cut the two M5
countersunk head bolts to length to suit the door thickness; i.e. door
thickness plus a maximum of 10mm ( / ”) (no more than 5mm ( / ”)
3
8
3
16
should enter the front plate). Hold the front plate, with the three hole
neoprene seal, against the door over the protruding spindle. From
the other side of the door, fix the adaptor plate to the front plate
using the two M5 countersunk bolts. Before tightening up the fixings,
make sure that the spindle hole is centrally positioned over the
follower. Do not use excessive force.
STEP 4
Cut two of the long socket head bolts to the required length for your
door. Approximate overall length should be door thickness plus
25mm (1”), to allow about 10mm ( / ”) of threaded bolt to enter the
3
8
front plate. Place the neoprene gasket over the adaptor plate. Use
the screw with the ‘T’ shaped Allen key, to fix the back plate to the
front plate through the TOP holes. Using the 20mm ( / ”) socket
3
4
head bolt fix the back plate through the BOTTOM hole to the
adaptor plate. Do not use excessive force.
STEP 5
Check that the lever handles are correctly fitted for the hand of door.
To change the hand of a lever handle, loosen the grub screw with
the small Allen key, reverse the lever handle and fully tighten the
grub screw.
STEP 6
Before closing the door, enter the code and check that the latchbolt
retracts when the lever handle is depressed. Now check the
operation of the inside lever handle. If there is any binding of the
handles or latch then loosen the top and bottom bolts and reposition
the plates slightly until the correct position is found, and then
re-tighten the bolts.
Page 4
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