CL400 Installation Instructions
Contents
Model
410/415
Model
420/425
1 Front plate and handle
2 Back plate and handle
3 Neoprene seals x 2
4 Spindles a) RED & BLUE tipped spindles
b) Butterfly spindle
5 Fixing bolts x 3 (1x spare)
6 Spare code tumblers x 2
7 Tweezers (for changing the code)
8 Allen Key
9 Euro-profile cylinder escutcheons - One pair
10Mortice latch, strike & 4 screws -
112 bolt mortice lock and strike, with Allen
key
-
12Double Europrofile cylinder & 3 keys -
13Latch support post -
Installation template
Code change instructions
Code card
Tools Required:
• Power drill
• Drill bits 8mm, 16mm, 20mm, 25mm
• Phillips screwdriver
• Chisels 22mm and 25mm
• Hammer/mallet
• Stanley knife
• Adhesive tape
• Pencil
• Bradawl
• Tape measure
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Check Operation of the Coded Front Plate
On models 415 and 425 a free passage function is available. This is signified by a black dot on the ‘Y’ button. In normal operation the code
needs to be entered every time to turn the lever. To put the lock into free passage mode first enter the code on the code card followed by the
‘Y’ passage set button. The lock will now be in code free access mode. To put the lock back to code access only press the passage set
button once followed by the ‘C’ button.
Turn the front plate over and note that the red tipped tumblers inside correspond to the code. The code may be entered in any sequence, i.e.
1370 may be entered as 3710 or any other sequence of those numbers. There are a total of 8,191 codes available on the 410 and 420 locks,
any of which may be entered in any order. There are 4,095 codes available on the 415 and 425 locks.
If you intend to change the code you should do it, if convenient, before installing the lock – see the Code Change Instructions in the separate
sheet.
Model 410/415 Installation Instructions
The model 410/415 has a tubular, deadlocking, mortice latch and
may be used as a new installation on a door, or where an existing
latch is to be replaced.
STEP 1
Lightly mark a height line on the edge and both faces of the door,
and on the door jamb, to indicate the top of the lock when fitted.
Crease the template along the dotted line, and tape it to the door
with the top in line with the height line.
Mark the 2x 8mm and the 4x 16mm holes. Mark the centre of the
door edge on the Centre Line of Latch. Remove the template and
apply it to the other side of the door, aligning it accurately with the
first Centre Line of Latch mark. Mark the 6 holes again.
STEP 2
Keeping the drill level and square to the door, drill a 25mm hole to
accept the latch.
STEP 3
Keeping the drill level and square to the door, drill the 8mm and
16mm holes from both sides of the door to increase accuracy and to
avoid splintering out the door face. Clear a 32mm square hole from
the4 x 16mm holes.
STEP 4
Put the latch into the hole and, holding it square to the door edge,
draw around the faceplate. Remove the latch and score the outline
with a Stanley knife to avoid splitting when chiselling. Chisel a
rebate to allow the latch to fit flush to the surface.
STEP 5
Fix the latch with the wood screws, with the bevel towards the door
frame.
STEP 6
Fitting the strike plate.
NB: The plunger beside the latchbolt deadlocks it, to protect
against manipulation or ‘shimming’. The strike plate must be
accurately installed so that the plunger CANNOT enter the
aperture when the door is closed, even if it is slammed shut.
Position the strike plate on the door frame so that it lines up
with the flat of the latchbolt, and NOT the plunger.
Mark the positions of the fixing screws, and draw around the
aperture of the strike plate. Chisel out the aperture 15mm deep to
receive the latchbolt. Fix the strike plate to the surface of the frame
using only the top fixing screw. Gently close the door and check that
the latchbolt enters the aperture easily, and is held without too much
‘play’. When satisfied, draw around the outline of the strike plate,
remove it and cut a rebate to enable the faceplate to lie flush with
the surface. Re-fix the strike plate using both screws.
STEP 7
Check that the lever handles are correctly fitted for the hand of door.
To change the hand of a lever handle, loosen the grub screw with
the small Allen key, reverse the lever handle and fully tighten the
grub screw.
STEP 8
Take the BLUE or RED tipped spindle and fit to the accorcode side
ding to the hand of your door (see diagram).
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STEP 9
Fit latch support post into back of the code side front plate according
to the hand of your door, A for a right hand door, or B for a left hand
door (see diagram).
STEP 10
Cut two of the back socket head bolts to the required length for your
door. Approximate overall length should be door thickness plus
20mm to allow about 10mm of threaded bolt to enter the outside
plate.
STEP 11
Apply the front and back plates, with the neoprene seals in position,
against the door, over the protruding ends of the spindle.
STEP 12
Fix the two plates together using the socket head bolts, starting with
the top fixing. Ensure that the two plates are truly vertical and then
tighten the bolts. Do not use excessive force.
STEP 13
Before closing the door, enter the code and ensure that the
latchbolt will retract when the lever handle is depressed. Now check
the operation of the inside lever handle. If there is any binding of the
handles or latch then loosen the bolts slightly and reposition the
plates slightly until the correct position is found, and then re-tighten
the bolts.
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Model 420/425 Installation Instructions
Model 420/425 is a complete locking unit with all the parts necessary
for a new installation, or the total replacement of an existing lock.
IMPORTANT The mortice lock provided (fig. 1) has features which
are not found in most other locks and so it is recommended that you
familiarise yourself with them as follows:
A. When necessary the hand of the latchbolt can be changed by
removing the three screws holding the faceplate to the lockcase,
loosen the screw holding the latchbolt in place, reverse the latchbolt,
and tighten the screw back up, ensuring that the latchbolt is central.
B. Put the key in the cylinder and insert it centrally into the lockcase.
Fix it in position with the long bolt through the faceplate. It should
now be possible to project and retract the deadbolt with the key, and
also to retract the latchbolt.
C. The square latchbolt follower is in 2 parts: the inside ‘panic
function’ follower will retract the latchbolt and also the deadbolt
when it is projected. The effect of this is to ensure that it is not
possible to accidentally lock someone in a room because the
deadbolt is projected. The outside follower will always retract the
latchbolt whenever the lever handle is depressed after a correct
code is entered, but it will not retract the deadbolt. The hand of the
‘panic function’ is determined as follows: the grub screws on the split
follower facing the code side must be removed. This prevents the
outside handle retracting the deadbolt.
NEVER remove grub screws from both sides at the same time. All
door locks should be installed with a degree of precision to ensure
that all components are horizontally and vertically accurate in
relation to each other, and in relation to the door.
Do not install the lock where it will involve cutting into a joint
between the door stile and a mid-rail.
--------------------
STEP 1
Lightly mark a height line on the edge and both faces of the door,
and the door jamb, to indicate the top of the lock when fitted. Mark a
line down the centre of the door edge, extending above the height
line and 300mm below it.
STEP 2
Hold the template against the edge of the door with the top in line
with the height line, and with the arrows in line with the ‘Centre of
Door Edge’ line. Mark the positions of the fixing screws, and the
holes to be drilled for the mortice.
STEP 3
Apply tape to the 16mm drill bit at 90mm from the tip to act as a
depth guide when drilling the mortice holes. Ensure the drill is level
and parallel to the door face and drill the holes as indicated on the
template. Remove the remaining wood with a chisel to leave a clean
mortice hole which accepts the lockcase without forcing. With the
lock in the mortice make sure that the forend is parallel with the door
edge and mark the outline of the forend plate. Cut the outline with a
Stanley knife to avoid splitting out when chiselling. Chisel a rebate
sufficient to accept the forend flush with the surface.
STEP 4
Fold the template accurately along the dotted line and tape it to the
door face with the top in line with the height line, and the fold on the
door edge. Mark the centres of all the holes to be drilled. Remove
the template and repeat the procedure on the other face of the door.
STEP 5
Drill the holes from both sides of the door to improve accuracy and
to avoid splintering out the door face.
STEP 6
Install the lockcase in the door.
STEP 7
Cut two of the black socket head bolts to the required length for your
door. Approximate overall length should be door thickness plus
25mm to allow about 10mm of threaded bolt to enter the outside
plate.
STEP 8
Take the BLUE or RED tipped spindle and fit to the accorcode side
ding to the hand of your door (see diagram).
STEP 9
Check that the lever handles are correctly fitted for the hand of door.
To change the hand of a lever handle, loosen the grub screw with
the small Allen key, reverse the lever handle and fully tighten the
grub screw.
STEP 10
Apply the front and back plates, with the neoprene seals in position,
against the door, over the protruding ends of the spindle.
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STEP 11
Fix the two plates together using the socket head bolts, starting with
the top fixing. Ensure that the two plates are truly vertical and then
tighten the bolts. Do not use excessive force.
STEP 12
Before closing the door, enter the code and check that the latchbolt
will retract when the lever handle is depressed. Now check the
operation of the inside lever handle. If there is any binding of the
handles or the latch then loosen the bolts and reposition the plates
slightly until the correct position is found, and then re-tighten the
bolts.
STEP 13
Fit the double Euro-profile cylinder and secure it with the long screw
through the faceplate. Fit the cylinder escutcheons.
STEP 14
Check that the deadbolt will project and retract by key, and that the
key will also retract the latchbolt. Check that the inside lever handle
WILL retract the deadbolt simultaneously with the latchbolt. Check
that the outside lever handle WILL NOT retract the deadbolt.
STEP 15
Mark a vertical line on the door jamb half the door thickness away
from the door stop. This gives the centre line of the strike plate.
Align the Strike Plate Template with the height line, with the arrow
heads aligned with the centre line. Mark the fixing holes, and draw
around the apertures for the latchbolt and the deadbolt. Chisel out
the latch aperture to 12mm deep, and the deadbolt aperture to
22mm deep. Fix the strike plate with the top screw only and gently
close the door. Ensure that the latchbolt enters its aperture easily
and holds the door without too much ‘play’. When satisfied, draw
around the final position of the strike plate, remove it, and cut a
rebate to allow it to fit flush to the surface. Re-fix the strike with both
screws.
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Dimensions Features
Code Free Entry Mode by pressing passage set button after
entering the code (415 and 425 only). Reset by pressing the
'Y' button and then the 'C' button
INside handle always retracts the latch for exit
Weather resistant
PVD lifetime finished - stainless steel and polished brass
Vandal resistant, with stainless steel buttons, and clutch
protection if the outside handle is forced
Reversible handles
Easy code change as often as required
Fits doors between 35mm and 65mm thick without
modification
Features - Model 420/425 Only
Split follower lock enables inside handle to retract latch and
deadbolt simultaneously. Prevents accidental lock-ins
Deadbolt thrown by key to lock out code users after work
hours
Key will retract the latchbolt giving access for admin
functions
Double Euro-profile cylinder with 3 keys. Any Euro-profile
cylinder may be used excluding thumb turn versions
On multiple door installations consideration should be given
to having all cylinders keyed alike, with restricted key issue,
for ease of management
CODELOCKS UK HEADQUARTERS
Tel: +44 (0) 1635 239645
Fax: +44 (0) 1635 239644
sales@codelocks.com
www.codelocks.com
Helpline, service & spares
Freephone: 0800 393 405
II-400-V02
CODELOCKS INC US
Tel: +1 714 979 2900
Fax: +1 714 979 2902
sales@codelocks.us
www.codelocks.us
Helpline, service & spares
Toll free: 1.877.codelock
CODELOCKS (Australia) PTY LTD
Tel: +61 2 9882 1009
Fax: +61 2 9882 6030
sales@codelocks.com.au
www.codelocks.com.au
Helpline, service & spares
Toll free: 1800 052 131
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