Code Reader 2500 User Manual

User Manual
C004386_03_CR2500_usermanual
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Code Reader 2500
Manual Version 3
Release Date: 1/22/2009
C004386_03_CR2500_ User_Manual - 1
Statement of Agency Compliance
The Code Reader 2500 has been tested for compliance with FCC regulations and was found to be
compliant with all applicable FCC Rules and Regulations.
IMPORTANT NOTE: To comply with FCC RF exposure compliance requirements, this device must not
be co-located or operate in conjunction with any other antenna or transmitter.
CAUTION: Changes or modifi cations not expressly approved by the party responsible for compliance
could void the user’s authority to operate the equipment.
The Code Reader 2500 has been tested for compliance to CE standards and guidelines and was found
to conform to applicable CE standards, specifi cally the EMC requirements EN 55024, ESD EN 61000-
4-2, Radiated RF Immunity EN 61000-4-3, ENV 50204, EFT EN 61000-4-4, Conducted RF Immunity EN
61000-4-6, EN 55022, Class B Radiated Emissions, and Class B Conducted Emissions.
Code voids product warranty if the hard case has been opened or tampered with in any way.
In addition, a CB Test Certifi cate has been issued by the National Certifi cation Board (NCB)
indicating CR2500 meets all safety and quality standards in accordance to IEC 60950-1:2001, First
Edition.
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C004386_03_CR2500_ User_Manual - i
Code Reader 2500 User Manual
Copyright © 2005 Code Corporation.
All Rights Reserved.
The software described in this manual may only be used in accordance with the terms of its license agreement.
No part of this publication may be reproduced in any form or by any means without written permission from Code Corporation. This includes electronic or mechanical means such as photocopying or recording in information storage and retrieval systems.
NO WARRANTY. This technical documentation is provided AS-IS. Further, the documentation does not represent a commitment on the part of Code Corporation. Code Corporation does not warrant that it is accurate, complete or error free. Any use of the technical documentation is at the risk of the user. Code Corporation reserves the right to make changes in specifi cations and other information contained in this document without prior notice, and the reader should in all cases consult Code Corporation to determine whether any such changes have been made. Code Corporation shall not be liable for technical or editorial errors or omissions contained herein; nor for incidental or consequential damages resulting from the furnishing, performance, or use of this material. Code Corporation does not assume any product liability arising out of or in connection with the application or use of any product or application described herein.
NO LICENSE. No license is granted, either by implication, estoppel, or otherwise under any intellectual property rights of Code Corporation. Any use of hardware, software and/or technology of Code Corporation is governed by its own agreement.
The following are trademarks or registered trademarks of Code Corporation:
CodeXML, Maker, QuickMaker, CodeXML Maker, CodeXML Maker Pro, CodeXML Router, CodeXML Client SDK, CodeXML Filter, HyperPage, CodeTrack, GoCard, GoWeb, ShortCode, GoCode, Code Router, QuickConnect Codes, Rule Runner
All other product names mentioned in this manual may be trademarks of their respective companies and are hereby acknowledged.
The software and/or products of Code Corporation include inventions that are patented or that are the subject of patents pending. U.S. Patents: 6997387, 6619547, 6736320, 7014113, 6942152, 7036735, 7097099, 6957769
The Code Reader software uses the Mozilla SpiderMonkey JavaScript engine, which is distributed under the terms of the Mozilla Public License Version 1.1. Source code for this version of Spider Monkey is available at:
http://www.codecorp.com/source/spidermonkey.
The Code Reader software is based in part on the work of the Independent JPEG Group.
Code Corporation, 14940 South Pony Express Road, Suite 500, Bluffdale, UT 84065
www.codecorp.com
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C004386_03_CR2500_User_Manual - ii
Table of Contents
Chapter 1 - Getting Started ............................................................................................................... 1
1.1 - Introduction ............................................................................................................................ 2
1.2 - Unpacking .............................................................................................................................. 2
1.3 - Reader Battery Installation ..................................................................................................... 3
1.4 - Attaching Handles .................................................................................................................. 3
1.5 - Powering On/Off Reader ........................................................................................................ 4
1.6 - Batch Operation ..................................................................................................................... 4
1.6.1 - Introduction .................................................................................................................. 4
1.7 - Cabled Operation ................................................................................................................... 4
1.7.2 - CR2500 as a USB Keyboard ....................................................................................... 5
1.7.2.1 - Addional USB Communication Settings ............................................................. 6
1.7.2.2 - Keyboard Support .............................................................................................. 7
1.7.3 - PS/2 Cable Installation Guide ...................................................................................... 8
1.7.4 - RS-232 (Serial) Cable Installation Guide ..................................................................... 9
1.7.4.1 - Additional RS-232 (Serial) Communication Data Bit Settings .......................... 10
1.7.4.2 - Additional RS-232 (Serial) Communication Baud Rate Settings ...................... 10
1.7.4.3 - Additional RS-232 (Serial) Communication Parity Settings.............................. 10
1.8 - Bluetooth Radio Operation ....................................................................................................11
1.8.1 - Introduction .................................................................................................................11
1.8.2 - Bluetooth Radio Auto Connect ................................................................................... 13
1.8.3 - Bluetooth Radio Auto Disconnect ............................................................................... 13
1.8.4 - Bluetooth Radio Time Out Settings ........................................................................... 14
1.8.5 - Bluetooth Radio Out of Range Notifi cation Settings .................................................. 14
1.8.6 - Auto Save Last Bluetooth Address ............................................................................. 14
1.8.7 - Confi guration for Belkin Bluetooth Manager Software (Version 1.4.2.10) .................. 15
1.8.8 - Confi guration for Toshiba Bluetooth Stack Instructions .............................................. 17
1.8.9 - Confi guration for Microsoft Bluetooth Stack Instructions ........................................... 20
1.8.10 - Installing CodeXML Router Bluetooth Edition for Windows ..................................... 22
1.9 - Targeting and Reading Techniques ...................................................................................... 23
1.10 - Imager Field Selection and Resolution .............................................................................. 24
1.11 - Decode Zone ...................................................................................................................... 24
Chapter 2 - Optimization and Trigger Programming .................................................................... 25
2.1 - Introduction .......................................................................................................................... 26
2.2 - Global Trigger Optimization Matrix .......................................................................................27
2.3 - Left Trigger Optimization Matrix ........................................................................................... 27
2.4 - Left Trigger Programming .................................................................................................... 28
2.5 - Right Trigger Optimization Matrix ......................................................................................... 28
2.6 - Right Trigger Programming .................................................................................................. 28
2.7 - Handle Optimization Matrix .................................................................................................. 29
2.8 - Handle Trigger Programming ...............................................................................................29
2.9 - Continuous Trigger Optimization Matrix ............................................................................... 30
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2.10 - Continuous Scan ................................................................................................................ 30
2.11 - Continuous Scan Settings ................................................................................................ 31
2.11.1 - Continuous Scan - Sleep Time Out .......................................................................... 31
2.11.2 - Continuous Scan - Trigger Delays ............................................................................ 31
2.11.3 - Continuous Scan - Duplicate Scan Suppression ...................................................... 31
2.12 - Motion Detection Scan Settings ....................................................................................... 31
Chapter 3 - CR2500 Programming: Symbology Settings ............................................................. 32
3.1 - Aztec Symbology .................................................................................................................. 33
3.2 - Codabar Symbology ............................................................................................................. 33
3.3 - Codablock F Symbology ...................................................................................................... 33
3.4 - Code 11 Symbology ............................................................................................................. 33
3.5 - Code 39 Symbology ............................................................................................................. 34
3.6 - Code 93 Symbology ............................................................................................................. 34
3.7 - Code 128 Symbology ........................................................................................................... 34
3.8 - Composite Symbologies ...................................................................................................... 35
3.9 - Data Matrix Symbology ........................................................................................................ 35
3.10 - GoCode Symbology .......................................................................................................... 35
3.11 - Interleaved 2 of 5 Symbology ............................................................................................ 36
3.12 - Maxicode Symbology ......................................................................................................... 36
3.13 - Matrix 2 of 5 Symbology ..................................................................................................... 36
3.14 - Micro PDF417 Symbology ................................................................................................. 36
3.15 - MSI Plessy Symbology ...................................................................................................... 37
3.16 - NEC 2 of 5 Symbology ....................................................................................................... 37
3.17 - Optical Character Recognition (OCR) ................................................................................ 37
3.18 - PDF 417 Symbology .......................................................................................................... 37
3.19 - Pharmacode ....................................................................................................................... 38
3.20 - Postal Symbologies ............................................................................................................ 38
3.21 - QR Code Symbology ......................................................................................................... 38
3.22 - GS1 data bar (formerly RSS) Symbology .......................................................................... 39
3.23 - Telepen Symbology ............................................................................................................ 39
3.24 - UPC/EAN/JAN ................................................................................................................... 39
Chapter 4 - Reader Feedback and Special Settings ..................................................................... 40
4.1 - Volume and Vibration Settings ............................................................................................. 41
4.2 - Code Readability Index ........................................................................................................ 41
4.3 - Backlight Intensity Settings .................................................................................................. 42
4.4 - Backlight Timeout Settings ................................................................................................... 42
4.5 - Targeting Settings................................................................................................................. 42
4.6 - Reader Power Off Settings................................................................................................... 42
4.7 - Reader ID and Firmware Version ......................................................................................... 43
4.8 - Reader Settings Lock ........................................................................................................... 43
4.9 - Lock-out Link Mode .............................................................................................................. 43
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Chapter 5 - Advanced Decode Performance ................................................................................. 44
5.1 - Set Targeting Zone Tolerances ............................................................................................. 45
5.2 - Windowing ............................................................................................................................ 46
5.3 - Mirror Decoding .................................................................................................................... 47
5.4 - Anti-Glare ............................................................................................................................. 47
Chapter 6 - Adding a Prefi x or Suffi x and Reader Text Commands ............................................ 48
6.1 - Prefi x Settings ...................................................................................................................... 49
6.2 - Suffi x Settings ...................................................................................................................... 49
6.3 - Erase Prefi x and Suffi x Settings ........................................................................................... 50
6.4 - Reader Text Commands....................................................................................................... 50
Chapter 7 - CR2500: Maintenance and Troubleshooting ............................................................. 51
7.1 - Reset Reader to Factory Defaults ........................................................................................ 52
7.2 - General Safety Information .................................................................................................. 52
7.3 - Warranty ............................................................................................................................... 53
7.4 - CR2500 Accessories ............................................................................................................ 54
7.5 - Frequently Asked Questions ................................................................................................ 54
7.6 - CR2500 Maintenance .......................................................................................................... 54
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Chapter 1 - Getting Started
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C004386_03_CR2500_ User_Manual - 1
1.1 - Introduction
With new high-performance bar code reading technology the Code Reader 2500
(CR2500) is the most advanced mobile bar code reader on the market today. The
CR2500 decodes bar codes faster and offers features not found in other readers,
including new automatic glare reducing illumination technology. The result is unequaled
performance, even on diffi cult reading surfaces, including circuit boards, IV bags,
patient-wristbands, driver licenses and other shiny or curved surfaces.
The CR2500 also offers the next generation in dual-fi eld optics and is the only bar code
reader that can read both wide linear and the smallest of 2D bar codes. The optimal
focus and fi eld of view indicator of the CR2500 make bar code reading even easier
than before.
The CR2500 can be deployed in low and high-volume use-case scenarios and will excel in batch, cabled or Bluetooth
wireless modes. Built on an open JavaScript platform, the CR2500 can be easily customized to meet the data manipulation
needs of any end-user application. All scanned data confi guration settings and JavaScripts fi les are stored in non-volatile
ash memory and are maintained in the event of a power loss.
Enabled for both in-stand and out-of-stand operation the CR2500 can be used as a wireless hand-held and fi xed
presentation reader. This lightweight, comfortable and easy to use bar code reader solution can be further accessorized to
t the needs of applications in the healthcare, public safety, manufacturing, aerospace, industrial automotive and defense
environment. With its modular design and JavaScript platform, the CR2500 is future-proof and the most cost-effective
reader available.
Representing the embodiment of Code’s years of experience with high defi nition dual-fi eld optics, the CR2500 establishes a new benchmark in aggressive reading performance and ease of use in a mobile imaging reader.
1.2 - Unpacking
Remove the CR2500 from its packing and inspect it for damage. If the reader was damaged during shipping, please call
Code at (801) 495-2200.
The standard CR2500 reader is shipped with a USB cable interface. The reader also features a 1950 mAH battery that must
be installed in the reader at all times, unless a battery blank is being used.
Various accessories are available for the CR2500:
4 cable options (USB 6 ft., USB 12 ft., RS-232 (Serial) or PS/2)
Class 1 Bluetooth radio with 100 meters (300 feet) operating range (shorter range option available)
Ruggedized Cabled Handle
Battery Handle (in two battery sizes)
External Battery Charger
Power Supplies: US/Europe/SA/UK/Asia
• Reader Stand
Lanyard Hook attachment option
CodeXML Bluetooth® Modems
NOTE: Please keep your packing
materials. The CR2500 is shipped in an
approved shipping container and should
be used if you ever need to return your
equipment for servicing.
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C004386_03_CR2500_User_Manual - 2
1.3 - Reader Battery Installation
Attaching and Detaching the Lithium Ion Battery
The CR2500 can be purchased with a 1950 mAH Lithium Ion battery. To install battery, make sure the battery is in the
correct position (fi gure 1.1). Place the plastic tab of the battery into the reader (fi gure 1.2). Push the battery in and slide the
locking mechanism down (fi gure 1.3)
Charging the Lithium Ion Battery
The battery automatically charges everytime a cable inteface is attached to the reader and the host is powered up.
Note: The RS-232 (Serial) interface power adapter must be plugged into a wall socket for the reader to charge.
If you power-up the CR2500 with a completely discharged battery it will take up to 10 minutes before the reader will
become operational.
Figure 1.1
Figure 1.2
1.4 - Attaching Handles
BH1 or BH2 Battery Handle
1. Make sure the reader has no battery or battery blank installed.
2. Insert the tab on the back of the BH1 or BH2 Handle into the reader’s recessed slot typically utilized to
secure the battery in place on the reader (Figure 1.6).
3. The reader ‘snaps’ to the handle utilizing the battery compartment (Figure 1.7). The reader will ‘quick
release’ from the handle to accommodate quick and easy battery charging.
4. Optionally, the reader can be further secured to the handle with two threaded screws on the underside of
the reader and handle (Figure 1.8).
Figure 1.3
Figure 1.6
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Figure 1.7
Figure 1.8
C004386_03_CR2500_ User_Manual - 3
1.5 - Powering On/Off Reader
To power on the reader, press and hold either of the red trigger buttons for 3 seconds (Figure 1.9).
The reader will power down after 2 hours of non-use. To change the default settings, please see Section 4.6 - Reader
Power Off Settings.
Figure 1.9
1.6 - Batch Operation
1.6.1 - Introduction
Batch data storage and data transfer are controlled by the resident JavaScript application on your CR2500 reader. Please
consult the Code Viewer user manual for the application on your CR2500 for instructions on how to control data storage
and transfer.
1.7 - Cabled Operation
1.7.1- Introduction
The CR2500 is a Multi-Interface Unit (MIU) and is available with USB (6 ft. or 12 ft.), RS-232 (Serial) and PS/2 cables. All of
the cables are connected to the CR2500 with a 8-pin DIN connector (Figure 1.3)
Hand Held CR2500 - To install a cable directly to the CR2500, correctly line up the 8-pin DIN connector into the back end
of the reader. The arrows on the connector should be facing down (Figure 1.10). When the reader and the cable connector
are lined up, fi rmly push the cable into the reader. The cable has a locking mechanism that will fi rmly hold the cable in place
(Figure 1.11). To deattach the cable from the reader, you must pinch the plastic on the 8-pin DIN and pull back to disengage
the connector.
Figure 1.10 Figure 1.11
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1.7 - Cabled Operation (continued)
CR2500 with Cabled Handle - If a handle was purchased for use with the CR2500, the 8-pin DIN connector is at the
bottom of the handle (Figure 1.2). Insert the 8-pin connector and fi rmly push the cable into the handle. The cable has a
locking mechanism that will fi rmly hold the cable in place. If using the H2 cabled handle, for additional stability, there is an
optional cable attachement clip that can secure the cable to the handle with two threaded screws (Figure 1.13).
Figure 1.12
Figure 1.13
1.7.2 - CR2500 as a USB Keyboard
To connect the CR2500 to your host computer via USB interface:
1. Attach the USB cable to CR2500 (Figure 1.14).
2. There is no need to power of the computer (Figure 1.15) Connect the USB cable to a USB port on the computer (Figure
1.16).
3. Once properly connected, the CR2500 will power on and beep.
4. Scan the below code (M049_03) for USB Keyboard Mode:
USB Keyboard Factory Reset Save Settings
7. Scan the Save Settings Code (M188_02)
Figure 1.14
Save Settings
Figure 1.15
Figure 1.16
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1.7.2.1 - Addional USB Communication Settings
USB Keyboard Mode - Data is sent from the Reader and interpreted by the host just as if a US
keyboard was being used to enter data.
USB Downloader - This mode is used when downloading rmware.
USB Native Two Way Mode - This mode is utilized when there is a need for error-corrected communication between the
CR2500 and an application through the USB port.
USB Virtual COM 1 Way Mode - This mode allows a USB-cabled CR2500 to function as a virtual COM port. To use the
CR2500 in this mode, download the driver at www.codecorp.com/downloads.html.
USB HID POS (Terminal ID 131) - This mode allows a USB-cabled CR2500 to communicate as a USB HID POS (Terminal
ID 131) device.
Scan the following codes to set the appropriate USB communication setting:
USB Keyboard USB Downloader USB Native Two Way Mode
USB Virtual COM 1 Way Mode USB HID POS (Terminal ID 131)
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1.7.2.2 - Keyboard Support
Scan the following codes to set appropriate keyboard mapping:
US English (Default)
No Leading 0 US English - Leading 0 US English - ctrl + char
for non-printable characters for non-printable characters for non-printable characters
French German Japanese Universal Keyboard
Alternative OS
(Windows CE/MAC/Unix/Linux)
Custom Keyboard Enable Alternative OS
Requests map to be installed
Disable
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1.7.3 - PS/2 Cable Installation Guide
1. Power off the computer. If you disconnect the computer’s keyboard while it is powered on, your computer will lock up.
2. Attach the the PS/2 cable to the CR2500.
3. If you have a cabled keyboard, detach the keyboard cable from the computer and connect that same connector to the
female connection on the CR2500 PS/2 cable (Figure 1.17).
4. Now connect the male CR2500 PS/2 connector into the keyboard port on the computer (Figure 1.18).
5. Power on the computer. The CR2500 is powered by the PS/2 port and does not require a power supply.
6. Once properly connected, the CR2500 will power on and beep.
Figure 1.17
PS/2 Factory Reset
Figure 1.18
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Code does not guarantee compatibility
with all models of computers.
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C004386_03_CR2500_User_Manual - 8
1.7.4 - RS-232 (Serial) Cable Installation Guide
1. Attach the RS-232 (Serial) Cable to the CR2500.
2. Connect the RS-232 (Serial) cable to a serial port on the computer (Figure 1.19). There is no need to power off the
computer.
3. The RS-232 (Serial) interface has an optional 5V/1.5A power supply (Figure 1.20). If you have a power supply, plug the
power supply adapter into the RS-232 (Serial) cable and then plug the power adapter into a wall socket (Figure 1.21).
Figure 1.19
Figure 1.20
Figure 1.21
4. Once properly connected, the CR2500 will power on and beep.
5. For RS-232 (Serial) mode scan M418_02 (below). If the power supply is not connected scan M074_02 (below).
6. Scan the Save Settings Code (M188_02).
RS-232 (Serial) RS-232 (Serial) Mode
Factory Reset No Power Supply Save Settings
RS-232 (Serial)
Factory Default Settings
Mode: RS-232 (Serial) One Way Mode
Baud Rate: 57600
Stop Bits: 2
Data Bits: 8
Parity: None
Warning: Code Corporation approved power adapter must be used. Reader failure due to use of incorrect
power adapter will void warranties.
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C004386_03_CR2500_ User_Manual - 9
1.7.4.1 - Additional RS-232 (Serial) Communication Data Bit Settings
Scan the following codes to set the appropriate data bit:
7 Data Bits 8 Data Bits (Default)
1.7.4.2 - Additional RS-232 (Serial) Communication Baud Rate Settings
Scan the following codes to set the appropriate baud rate:
1200 2400 4800 9600
19200 38400 57600 (Default) 115200
1.7.4.3 - Additional RS-232 (Serial) Communication Parity Settings
Scan the following codes to set parity:
Even Odd None (Default)
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1.8 - Bluetooth Radio Operation
1.8.1 - Introduction
The CR2500 features a Bluetooth® wireless radio. The radio allows for point-to-point wireless communication with other
Bluetooth devices that support serial port protocol (SPP). If keyboard entry is necessary, Code XML Router will need to be
installed. The following guide will give you general instructions on connecting your CR2500 to a desktop or laptop computer
with a Bluetooth radio.
Connecting With A QuickConnect Code
The easiest way to connect to a Bluetooth device is to visit the Code website and create a QuickConnect Code that is
specifi c to your device (Figure 1.22). This code will link your CR2500 directly to the desired Bluetooth device. To create a
QuickConnect Code, you will need to know the Bluetooth address (often referred to as the BD_ADDR) of that device. You
can usually fi nd the 12-character Bluetooth address somewhere on the device near the device’s serial number (see Figure
1.23).
Figure 1.22
Figure 1.23
If you purchased a CodeXML Bluetooth Modem or a Belkin® Bluetooth adapter from Code or from an authorized distributor,
a QuickConnect Code was included. If you bought a Bluetooth adapter separately and wish to create a QuickConnect
Code, please visit Code’s web site at: http://www.codecorp.com/bdaddr.php.
Important Note: You will need to locate the Communications (COM) Port assigned to the Bluetooth serial port protocol.
While installing the Bluetooth Confi guration Manager Software that was included with your Bluetooth adapter, make sure to
note the Communications (COM) Port number the software assigned for the adapter (e.g., COM 10). This is the COM Port
through which the CR2500 will connect.
To connect your reader, use the following steps:
1. Power on the CR2500 reader by pressing one of the red buttons for one second to power on the reader.
2. Scan the Reset to RF Factory Defaults Code (M684_01).
3. Scan the Quick Connect Code you receieved or created from Code’s website.
4. The CR2500 will automatically connect to the computer. By default, the CR2500 will beep once after it connects
and beep four times in a row if it did not connect.
5. Scan the Save Settings Code (M188_02) if you want to save the wireless connection settings to the CR2500 so
that the CR2500 will automatically try to connect wirelessly the next time it is powered on.
Example: Reset to RF Factory Defaults QuickConnect Save Settings
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C004386_03_CR2500_ User_Manual - 11
1.8 - Bluetooth Radio Operation (continued)
Radio Range and Transferring Data
The CR2500 radio is a Class 1 device. If connected to another Class 1 device the reader has roughly a 100 meter (300
feet) line of sight operating range. If connecting to a Class 2 or Class 3 device, the operating range may drop to match the
lower range. Once a reader is connected, a serial application must be opened (HyperTerminal) unless Code XML Router is
installed.
When the CR2500 detects the radio is out of range, the CR2500 will store data on the reader’s non-volatile memory. The
reader will continue to try and send data until radio is back in range. Once the data is sent the data will be erased from the
reader’s memory. The reader will continue to try and connect until it has reached the programmable radio time out setting.
The CR2500 Bluetooth protocol allows for two (2) forms of communication:
1. Standard Bluetooth Reliability Mode (previously One Way Mode) - Communication between the reader and host,
that does not require host acknowledgement. This mode is only recommended when connecting to a device well
within its specifi ed range or if connecting to a simple device (e.g., printer). There are two settings in this mode:
• Max Range (Default) - Greater range but data reliability is lower
• Max Reliability - Limits range but reliability is improved
RF Standard Bluetooth RF Standard Bluetooth
Reliability Mode (Max Range) Reliablility Mode (Max Reliability)
Note: One Way Mode doesn’t guarantee data integrity, and you may have data loss when operating in the
fringes of radio range or in the presence of radio interference.
2. Additional Bluetooth Reliability Mode (previously Two Way Mode) - This mode requires the implementation of
software at the application level.* The reader receives confi rmation via packet protocol verifi cation and is 100%
reliable. Data will be automatically
retransmitted if necessary.
RF Additional Bluetooth
Reliability Mode
* Note: You will need either Code XML Router Software or a Code XML Bluetooth Modem on the PC side to use the
Additional Bluetooth Reliability Mode.
If you are using the CodeXML Bluetooth Modem, you must use RF Additional Bluetooth Reliability Mode.
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